CN201398134Y - Pole coil winding device of non-salient pole synchronous motor rotor - Google Patents
Pole coil winding device of non-salient pole synchronous motor rotor Download PDFInfo
- Publication number
- CN201398134Y CN201398134Y CN2009200644215U CN200920064421U CN201398134Y CN 201398134 Y CN201398134 Y CN 201398134Y CN 2009200644215 U CN2009200644215 U CN 2009200644215U CN 200920064421 U CN200920064421 U CN 200920064421U CN 201398134 Y CN201398134 Y CN 201398134Y
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- coil
- winding
- winding machine
- synchronous motor
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Abstract
The utility model discloses a pole coil winding device of a non-salient pole synchronous motor rotor, comprising a reversible winding machine, a laminated winding mold, a coil-passing device and a braking device, wherein the laminated winding mold is arranged on the winding machine; a wire coil is arranged on the braking device; the coil-passing device is arranged between the winding machine and the braking device; the winding machine is provided with a disc chuck; the laminated winding mold consists of a bottom plate, a pressure plate, mold cores, diaphragms, a supporting block, a positioningblock, an inclined wedge and a coil card; the mold cores and the diaphragms are alternately stacked in order of size to form winding mold bodies and are closely pressed and fixed on the bottom platethrough the pressure plate; both ends of the bottom plate are respectively provided with two winding mold bodies; the inclined wedge is arranged between the two winding mold bodies; the positioning block is arranged at the middle position of the bottom plate; the coil card is arranged on the pressure plate; and the laminated winding mold is connected and fastened with the disc chuck of the windingmachine through screws on the bottom plate. The device has simple operation and high winding efficiency and can effectively control the thickening and the coil size on the corner of the coil.
Description
Technical field
The utility model relates to a kind of motor windings manufacturing installation, in particular, relates to a kind of Winder of implicit pole synchronous motor rotor magnetic pole coil.
Background technology
Implicit pole synchronous motor is widely used in rolling mill, air blast, various pump and exchanges the power autonomous or portable power source in unit and factory, mine, boats and ships and rural area.The rotor magnetic pole coil of this type of motor adopts concentric type bare wire edge-wind structure more.Compare with salient pole synchronous electric machine rotor magnetic pole coil (edge-wind structure), to be each circle width dimensions of coil enclose interior variation in that the angle of regulation and arc radius are general to its notable feature.Introduced the winding method of this type of coil in " manufacturing of the pole coil " chapters and sections of " motor manufacturing technology " that China Machine Press publishes: coiling on a special rotation platform, a rotation floral disc that four pillars are housed is arranged on the platform, revolution moves a week, the width that props up intercolumniation can change once, to reach the different width dimensions of each circle.The weak point of this kind method is: whenever need adjust the width of intercolumniation around a circle, and complex operation, coiling efficient is low, and the coil corner thickens with coil dimension and is difficult to reach the drawing requirement.
The utility model content
The purpose of this utility model is the deficiency that overcomes in the above-mentioned winding method, provide a kind of coiling to carry out continuously, simple to operate, coiling efficient height, and effectively the control coil corner thicken Winder with the implicit pole synchronous motor rotor magnetic pole coil of coil dimension.
For achieving the above object, the utility model is by the following technical solutions:
A kind of implicit pole synchronous motor rotor magnetic pole coil-winding device, but comprise the coil winding machine of rotating, stacked winding former, wire passing device and brake apparatus, coil winding machine is provided with stacked winding former, and brake apparatus is provided with drum, and wire passing device is between coil winding machine and brake apparatus; Described coil winding machine is provided with floral disc; Described stacked winding former is made of base plate, pressing plate, the mould heart, dividing plate, bracer, locating piece, oblique contract and ply-yarn drill; The mould heart and dividing plate sequence alternate by size stack, and constitute the winding former body, and are fixed on base plate by pressing plate; Each fixing two of winding former body of base plate two ends is provided with oblique contract between two winding former bodies, and locating piece is located at the base plate centre position, and ply-yarn drill is positioned on the pressing plate; Stacked winding former connects fastening by the screw on the base plate with the floral disc of coil winding machine.
Described wire passing device is made of horizontal wire-crossing wheel, vertical wire-crossing wheel, axle, screw, support and sliding rod rack; Sliding rod rack is contained on the support, and axle is contained on the support, and horizontal wire-crossing wheel is installed on the axle two ends with vertical wire-crossing wheel symmetry, passes through screw.
Described brake apparatus is made of magnetic powder brake, angular wheel, draw drum and set lever; Angular wheel is installed on the magnetic powder brake, and draw drum is connected with angular wheel, and set lever is installed on the draw drum.
The utility model is used for the coiling of implicit pole synchronous motor rotor magnetic pole coil, and coiling can be carried out continuously, and is simple to operate, need not to adjust mould or frock in the winding process, coiling efficient height, and thickening and coil dimension of control coil corner effectively.
Description of drawings
Fig. 1 is existing implicit pole synchronous motor rotor rotor magnetic pole loop construction schematic diagram;
Fig. 2 is the utility model one example structure schematic diagram;
Fig. 3 is a stacked winding former overall structure schematic diagram embodiment illustrated in fig. 2;
Fig. 4 is a wire passing device structural representation embodiment illustrated in fig. 2;
Fig. 5 is a wire passing device B-B cutaway view shown in Figure 4;
Fig. 6 is a wire passing device D-D cutaway view shown in Figure 4;
Fig. 7 is a brake device structure schematic diagram embodiment illustrated in fig. 2;
Fig. 8 is a brake apparatus A-A cutaway view shown in Figure 7.
Among the figure: 1 coil, 2 coil winding machines, 3 stacked winding formers, 4 wire passing devices, 5 leads, 6 brake apparatus, 7 drums, the 8 mould hearts, 9 dividing plates, 10 ply-yarn drills, 11 pressing plates, 12 base plates, 13 bracers, 14 locating pieces, 15 oblique contracts, 16 horizontal wire-crossing wheels, 17 vertical wire-crossing wheels, 18 axles, 19 screws, 20 sliding rod racks, 21 supports, 22 magnetic powder brakes, 23 angular wheels, 24 draw drums, 25 set levers
Embodiment
The utility model is described in further detail below in conjunction with accompanying drawing:
With reference to Fig. 2, present embodiment comprises coil winding machine 2, stacked winding former 3, wire passing device 4 and brake apparatus 6, and coil winding machine 2 is provided with stacked winding former 3, and brake apparatus 6 is provided with drum 7, and wire passing device 4 is between coil winding machine 2 and brake apparatus 4;
With reference to Fig. 3, described stacked winding former 3 is made of base plate 12, pressing plate 11, the mould heart 8, dividing plate 9, bracer 13, locating piece 14, oblique contract 15 and ply-yarn drill 10, the mould heart 8 and dividing plate 9 sequence alternate by size stack, make up the winding former body, and be fixed on base plate 12 by pressing plate 11, each fixing two of winding former body of base plate 12 two ends, between adjacent two winding former bodies, be provided with oblique contract 15, be provided with locating piece 14 in the centre of base plate 12, locating piece 14 is provided with bracer 13, ply-yarn drill 10 is positioned on the pressing plate 11, can pass through screw in compression the end of a thread; Stacked winding former 3 connects fastening by the screw on the base plate 12 with the floral disc of coil winding machine 2; Rotate coil winding machine 2 and can drive lead 5, under the effect of the mould heart 8 and dividing plate 9, coiled coil 1 (referring to Fig. 1); Thickening of gap decision coil dimension between the mould heart 8 sizes and the dividing plate 9 and coil corner.
With reference to Fig. 4-6, described wire passing device 4 is made of horizontal wire-crossing wheel 16, vertical wire-crossing wheel 17, axle 18, screw 19, support 21 and sliding rod rack 20; Sliding rod rack 20 is contained on the support 21, and axle 18 is contained on the support 21, so support 21 can and slide up and down around sliding rod rack 20 left-right rotation.Horizontal wire-crossing wheel 16 is installed on axle 18 two ends with vertical wire-crossing wheel 17 symmetries, and is fixing by screw 19; Horizontal wire-crossing wheel 16 can rotate around axle 18 with vertical wire-crossing wheel 17, thereby can adjust the optimum position of coiling arbitrarily; By adjustment screw 19, the vertical wire-crossing wheel of scalable 17 gaps, thus can proofread and correct and compress lead 5, apply certain winding tension;
With reference to Fig. 7 and Fig. 8, described brake apparatus 6 is made of magnetic powder brake 22, angular wheel 23, draw drum 24 and set lever 25; Angular wheel 23 is installed on the magnetic powder brake 22, and draw drum 24 is connected with angular wheel 23, and 25 of set levers are installed on the draw drum 24; Adjust the exciting curent of magnetic powder brake 22, can control the level of torque of angular wheel 23, and be passed to draw drum 24, for coiling provides constant-tension by angular wheel 23.
The coil-winding step is as follows:
Step 1: check whether coil winding machine 2 runnings are normal;
Step 2: the dress mould is fixed on stacked winding former 3 on the floral disc of coil winding machine 2 with the screw of screw rod by base plate 12;
Step 3: drum 7 is placed on the draw drum 24, and rotation lock handle 25 with drum 7 lockings, is extracted ply-yarn drill 10 places that lead 5 horizontal wire-crossing wheels 16 of process and vertical wire-crossing wheel 17 cause the stacked winding former 3 on the coil winding machine 2 out, the end of a thread screw in compression;
Step 4: adjust the gap of vertical wire-crossing wheel 17 and the exciting curent of magnetic powder brake 22, control angular wheel 23 level of torque;
Step 5: start coil winding machine 2 coilings, in the coiling process, revise wire turn, meet the requirements with the size and dimension that guarantees the coil each several part with wooden re-packing;
Step 6: coiling finishes, and screw rod on the stacked winding former 3 is unscrewed in the broken string form removal, pulls down the mould heart 8, dividing plate 9, pressing plate 11 and oblique contract 15, takes out coil; The mould heart 8 and dividing plate 9 sequence alternate by size stack;
Step 7: mould resets.
Claims (3)
1, a kind of implicit pole synchronous motor rotor magnetic pole coil-winding device, but comprise the coil winding machine of rotating, stacked winding former, wire passing device and brake apparatus, coil winding machine is provided with stacked winding former, brake apparatus is provided with drum, wire passing device is between coil winding machine and brake apparatus, described coil winding machine is provided with floral disc, it is characterized in that, described stacked winding former is made of base plate, pressing plate, the mould heart, dividing plate, bracer, locating piece, oblique contract and ply-yarn drill; The mould heart and dividing plate sequence alternate by size stack, and constitute the winding former body, and are fixed on base plate by pressing plate; The base plate two ends respectively are provided with two of winding former bodies, are provided with oblique contract between two winding former bodies, and locating piece is located at the base plate centre position, and ply-yarn drill is positioned on the pressing plate; Stacked winding former connects fastening by the screw on the base plate with the floral disc of coil winding machine.
2, implicit pole synchronous motor rotor magnetic pole coil-winding device according to claim 1 is characterized in that, described wire passing device is made of horizontal wire-crossing wheel, vertical wire-crossing wheel, axle, screw, support and sliding rod rack; Sliding rod rack is contained on the support, and axle is contained on the support, and horizontal wire-crossing wheel is installed on the axle two ends with vertical wire-crossing wheel symmetry, passes through screw.
3, the implicit pole synchronous motor rotor magnetic pole coil-winding device of stating according to claim 1 or 2 is characterized in that described brake apparatus is made of magnetic powder brake, angular wheel, draw drum and set lever; Angular wheel is installed on the magnetic powder brake, and draw drum is connected with angular wheel, and set lever is installed on the draw drum.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009200644215U CN201398134Y (en) | 2009-05-14 | 2009-05-14 | Pole coil winding device of non-salient pole synchronous motor rotor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009200644215U CN201398134Y (en) | 2009-05-14 | 2009-05-14 | Pole coil winding device of non-salient pole synchronous motor rotor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201398134Y true CN201398134Y (en) | 2010-02-03 |
Family
ID=41620665
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009200644215U Expired - Lifetime CN201398134Y (en) | 2009-05-14 | 2009-05-14 | Pole coil winding device of non-salient pole synchronous motor rotor |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201398134Y (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101764479B (en) * | 2010-02-08 | 2011-08-10 | 镇江中船现代发电设备有限公司 | Wire delivery frame of winding machine |
| CN101860145B (en) * | 2010-05-13 | 2012-08-29 | 崔建伟 | Winding device and winding method of motor armature of electric motor vehicle |
| CN109494946A (en) * | 2019-01-04 | 2019-03-19 | 株洲兆源机电科技有限公司 | A kind of winding structure and coiling system of split-type large-scale wind electricity stator coil winding |
| CN114301248A (en) * | 2021-12-28 | 2022-04-08 | 无锡道尔奇拜恩电机有限公司 | Stator winding former capable of being replaced quickly |
-
2009
- 2009-05-14 CN CN2009200644215U patent/CN201398134Y/en not_active Expired - Lifetime
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101764479B (en) * | 2010-02-08 | 2011-08-10 | 镇江中船现代发电设备有限公司 | Wire delivery frame of winding machine |
| CN101860145B (en) * | 2010-05-13 | 2012-08-29 | 崔建伟 | Winding device and winding method of motor armature of electric motor vehicle |
| CN109494946A (en) * | 2019-01-04 | 2019-03-19 | 株洲兆源机电科技有限公司 | A kind of winding structure and coiling system of split-type large-scale wind electricity stator coil winding |
| CN109494946B (en) * | 2019-01-04 | 2019-11-22 | 株洲兆源机电科技有限公司 | A kind of winding structure and coiling system of split-type large-scale wind electricity stator coil winding |
| CN114301248A (en) * | 2021-12-28 | 2022-04-08 | 无锡道尔奇拜恩电机有限公司 | Stator winding former capable of being replaced quickly |
| CN114301248B (en) * | 2021-12-28 | 2023-06-30 | 无锡道尔奇拜恩电机有限公司 | But quick replacement formula stator winding former |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20100203 |
|
| CX01 | Expiry of patent term |