CN210516480U

CN210516480U - Novel horizontal winding machine for producing transformer

Info

Publication number: CN210516480U
Application number: CN201921595387.4U
Authority: CN
Inventors: 李含章; 蒋利川
Original assignee: Chengdu Yibian Transformer Co ltd
Current assignee: Chengdu Yibian Transformer Co ltd
Priority date: 2019-09-24
Filing date: 2019-09-24
Publication date: 2020-05-12
Anticipated expiration: 2029-09-24

Abstract

The utility model discloses a novel produce horizontal coiling machine for transformer, which comprises a motor, motor pulley is installed on the top of motor, the pivot belt pulley is installed to motor pulley's top, the inside of pivot belt pulley is provided with the pivot, the inside of pivot is provided with fixed plate motion space, a plurality of spring is evenly installed to the inside in fixed plate motion space, the fixed plate is installed to the one end of spring, and the sliding block is installed to the one end of pivot, the lower extreme of sliding block is provided with two slide bars, radial tightening means is installed to the below of pivot, radial tightening means is including radial tightening mechanism protective housing. The utility model discloses an install radial tightening means, can draw in needs winding copper line, can guarantee that the coil external diameter and the axial height of winding satisfy the design demand, and make things convenient for the fixed of coiling coil, easy to assemble and dismantlement.

Description

Novel horizontal winding machine for producing transformer

Technical Field

The utility model relates to a horizontal coiling machine technical field specifically is a novel produce horizontal coiling machine for transformer.

Background

With the rapid development of social economy, a winding machine is a device for winding a linear object on a specific workpiece, and is generally used for winding a copper wire, most of electrical products need to be wound into an inductance coil by an enameled copper wire (enameled wire for short), and the winding machine can be used for completing one or more processes, such as: various motors, coreless motors, rotors, stators, pin inductors, chip inductors, transformers, electromagnetic valves, linear inductors, resistance cards, ignition coils, RFID (radio frequency identification devices), mutual inductors, sound coils, IC (integrated circuit) card high-low frequency coils, focusing coils and the like, and winding machines are various in types, are classified according to purposes and can be divided into general types and special types; the general type is applicable to the coiling machine of multiple product, just can correspond the processing of different products as long as change corresponding mould and instruction, and the special type is to the coiling machine of a certain specific product, and the horizontal coiling machine that produces transformer is exactly the horizontal coiling machine that carries out the copper line winding when producing the transformer.

However, the existing horizontal winding machine cannot apply radial force to the wound coil, so that the compressed coil segment has large gap and large diameter, and is unsafe to use; therefore, the existing requirements are not met, and a novel horizontal winding machine for producing the transformer is provided for the requirements.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a novel horizontal coiling machine for production transformer to solve the unable radial force of applying to the coil of coiling of the current horizontal coiling machine that proposes among the above-mentioned background art, it is big to lead to compressing tightly the coil line segment clearance after, and the diameter grow uses unsafe scheduling problem.

In order to achieve the above object, the utility model provides a following technical scheme: a novel horizontal winding machine for producing a transformer comprises a motor, wherein a motor belt pulley is installed at the top end of the motor, a rotating shaft belt pulley is installed above the motor belt pulley, a rotating shaft is arranged inside the rotating shaft, a fixed plate moving space is arranged inside the rotating shaft, a plurality of springs are uniformly installed inside the fixed plate moving space, a fixed plate is installed at one end of each spring, a sliding block is installed at one end of the rotating shaft, two sliding rods are arranged at the lower end of each sliding block, a radial tightening device is installed below the rotating shaft and comprises a radial tightening mechanism protective shell, a wire outlet is formed in the upper end of the radial tightening mechanism protective shell, two guide rollers are installed below the wire outlet, a connecting rod is installed below the two guide rollers, a plurality of wire wheels are uniformly installed on the outer side of the connecting rod, the both ends of connecting rod all are provided with the slider, the outside of slider is provided with the spout, the internally mounted of slider has the threaded rod, two line ball rollers are installed to the below of connecting rod, the shell body is installed to the below of motor.

Preferably, both sides of the sliding block are provided with push-pull handles, and the push-pull handles and the sliding block are fixed through welding.

Preferably, a rotating handle is installed at one end of the threaded rod, and the threaded rod and the rotating handle are fixed through a clamping groove.

Preferably, the inside of slider is provided with the screw thread, slider and threaded rod pass through threaded connection.

Preferably, a transmission belt is arranged between the motor belt pulley and the rotating shaft belt pulley, and the motor belt pulley is connected with the rotating shaft belt pulley through the transmission belt.

Preferably, the outer side of the sliding rod is completely attached to the inner portion of the outer shell, and the sliding rod is connected with the outer shell in a sliding mode.

Compared with the prior art, the beneficial effects of the utility model are that:

1. the utility model discloses a pass the line ball roller with the copper line, then twine a week with the copper line on line wheel and pass the guide roll again, wear out from the outlet, twine on the coil, then rotate rotatory handle and make it drive the threaded rod and rotate, make the slider along the spout motion, drive the connecting rod motion that is fixed with the line wheel, tighten the copper line, can draw in the copper line, can guarantee that the coil external diameter and the axial height of winding satisfy the design demand;

2. the utility model discloses an seize the push-and-pull handle and outwards stimulate the sliding block for the tip that pivot and sliding block are connected exposes, and the coil that will twine the copper line is installed in the pivot, extrudees the fixed plate to the pivot inside during installation, with the spring compression, pushes down the back with the coil housing in the pivot, adjusts the position after, will push down the hand of fixed plate and loosen, and the spring is restoreed, with fixed plate jack-up, fixes the coil in the pivot, and the convenience is to the installation and the dismantlement of coil, improves work efficiency.

Drawings

Fig. 1 is a schematic overall structure diagram of the present invention;

FIG. 2 is a schematic structural view of the sliding block of the present invention;

fig. 3 is a schematic structural view of the radial tightening device of the present invention;

fig. 4 is a sectional view of the threaded rod according to the present invention.

In the figure: 1. a slider; 2. a rotating shaft; 3. a motor; 4. an outer housing; 5. a motor pulley; 6. a rotating shaft belt pulley; 7. a fixing plate; 8. a fixed plate movement space; 9. a spring; 10. a radial tightening device; 11. a push-pull handle; 12. a slide bar; 13. a radial tightening mechanism protective housing; 14. a connecting rod; 15. a slider; 16. a threaded rod; 17. a wire wheel; 18. a guide roller; 19. an outlet; 20. rotating the handle; 21. a chute; 22. and (4) a line pressing roller.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments.

The motor 3 (model number Y2-112M-4) mentioned in the present invention can be obtained from market purchase or private customization.

Referring to fig. 1 to 4, the present invention provides an embodiment: a novel horizontal winding machine for producing a transformer comprises a motor 3, a motor belt pulley 5 is installed at the top end of the motor 3, a rotating shaft belt pulley 6 is installed above the motor belt pulley 5, a rotating shaft 2 is arranged inside the rotating shaft 6, a fixing plate moving space 8 is arranged inside the rotating shaft 2, a plurality of springs 9 are evenly installed inside the fixing plate moving space 8, a fixing plate 7 is installed at one end of each spring 9, a sliding block 1 is installed at one end of the rotating shaft 2, two sliding rods 12 are arranged at the lower end of the sliding block 1, sliding of the sliding block 1 is facilitated, installation of a winding coil is facilitated, a radial tightening device 10 is installed below the rotating shaft 2, the radial tightening device 10 comprises a radial tightening mechanism protective shell 13, a wire outlet 19 is formed in the upper end of the radial tightening mechanism protective shell 13, two guide rollers 18 are installed below the wire outlet 19, connecting rod 14 can not be installed because of friction fracture in the below of two guide rolls 18, a plurality of line wheel 17 is evenly installed in the outside of connecting rod 14, the both ends of connecting rod 14 all are provided with slider 15, slider 15's the outside is provided with spout 21, slider 15's internally mounted has threaded rod 16, two line ball rollers 22 are installed to the below of connecting rod 14, shell body 4 is installed to the below of motor 3, the protection internals can not be damaged by external object.

Furthermore, both sides of the sliding block 1 are provided with the push-pull handles 11, the push-pull handles 11 are fixed with the sliding block 1 through welding, the connection performance and the stability of the push-pull handles 11 and the sliding block 1 are enhanced through welding, and the sliding block has good mechanical strength.

Further, the rotating handle 20 is installed to the one end of threaded rod 16, and threaded rod 16 passes through the draw-in groove with rotating handle 20 and fixes, and draw-in groove simple structure, convenient to use makes simply, makes things convenient for the installation and the dismantlement of rotating handle 20.

Further, the inside of slider 15 is provided with the screw thread, and slider 15 passes through threaded connection with threaded rod 16, and threaded connection simple structure is suitable for the convenience, can make slider 15 motion when threaded rod 16 rotates, conveniently adjusts the elasticity of copper line for coil after the wire winding is compacter.

Further, a transmission belt is arranged between the motor belt pulley 5 and the rotating shaft belt pulley 6, the motor belt pulley 5 is connected with the rotating shaft belt pulley 6 through the transmission belt, and the transmission belt transmits kinetic energy of the motor 3 to the rotating shaft 2 to provide power for winding.

Further, the outside of slide bar 12 and the inside of shell body 4 laminate completely, slide bar 12 and shell body 4 pass through sliding connection, and sliding connection convenient to use makes things convenient for the slip of sliding block 1, makes things convenient for the installation of transformer coil.

The working principle is as follows: when the device is used, the push-pull handle 11 is grasped firstly to pull the sliding block 1 outwards, so that the end part of the rotating shaft 2 connected with the sliding block 1 is exposed, a coil needing to be wound with a copper wire is installed on the rotating shaft 2, the fixing plate 7 is extruded towards the inside of the rotating shaft 2 during installation, the spring 9 is compressed, the coil is sleeved on the rotating shaft 2 after being pressed, after the position is adjusted, the hand pressing the fixing plate 7 is loosened, the spring 9 is restored, the fixing plate 7 is jacked up, the coil is fixed on the rotating shaft 2, then the copper wire passes through the wire pressing roller 22, then the copper wire is wound on the wire wheel 17 for a circle and passes through the guide roller 18, the copper wire penetrates out of the wire outlet 19 and is wound on the coil, then the rotating handle 20 is rotated to drive the threaded rod 16 to rotate, so that the sliding block 15 moves along the sliding groove 21 to drive the connecting rod 14 fixed with the, drive motor pulley 5 rotatory, motor pulley 5 passes through driving belt and will move and pass to pivot belt pulley 6 rotatory to make 2 high-speed rotations of pivot, drive the coil and wind, simple structure, convenient operation.

It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims

1. The utility model provides a novel produce horizontal coiling machine for transformer, includes motor (3), its characterized in that: the motor belt pulley (5) is installed on the top end of the motor (3), the rotating shaft belt pulley (6) is installed above the motor belt pulley (5), a rotating shaft (2) is arranged inside the rotating shaft belt pulley (6), a fixed plate moving space (8) is arranged inside the rotating shaft (2), a plurality of springs (9) are evenly installed inside the fixed plate moving space (8), a fixed plate (7) is installed at one end of each spring (9), a sliding block (1) is installed at one end of the rotating shaft (2), two sliding rods (12) are arranged at the lower end of the sliding block (1), a radial tightening device (10) is installed below the rotating shaft (2), the radial tightening device (10) comprises a radial tightening mechanism protective shell (13), and a wire outlet (19) is formed in the upper end of the radial tightening mechanism protective shell (13), two guide rolls (18) are installed to the below of outlet (19), and connecting rod (14) are installed to the below of two guide rolls (18), a plurality of line wheel (17) are evenly installed in the outside of connecting rod (14), the both ends of connecting rod (14) all are provided with slider (15), the outside of slider (15) is provided with spout (21), the internally mounted of slider (15) has threaded rod (16), two line ball rollers (22) are installed to the below of connecting rod (14), shell body (4) are installed to the below of motor (3).

2. The novel horizontal winding machine for producing the transformer as claimed in claim 1, wherein: the two sides of the sliding block (1) are provided with push-pull handles (11), and the push-pull handles (11) are fixed with the sliding block (1) through welding.

3. The novel horizontal winding machine for producing the transformer as claimed in claim 1, wherein: rotatory handle (20) are installed to the one end of threaded rod (16), threaded rod (16) is fixed through the draw-in groove with rotatory handle (20).

4. The novel horizontal winding machine for producing the transformer as claimed in claim 1, wherein: the inside of slider (15) is provided with the screw thread, slider (15) and threaded rod (16) pass through threaded connection.

5. The novel horizontal winding machine for producing the transformer as claimed in claim 1, wherein: the middle of motor pulley (5) and pivot belt pulley (6) is installed drive belt, motor pulley (5) pass through drive belt with pivot belt pulley (6) and are connected.

6. The novel horizontal winding machine for producing the transformer as claimed in claim 1, wherein: the outside of slide bar (12) and the inside of shell body (4) laminate completely, slide bar (12) and shell body (4) are through sliding connection.