CN104079126A - Automatic line embedding device for automobile generator stator - Google Patents
Automatic line embedding device for automobile generator stator Download PDFInfo
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- CN104079126A CN104079126A CN201410339108.3A CN201410339108A CN104079126A CN 104079126 A CN104079126 A CN 104079126A CN 201410339108 A CN201410339108 A CN 201410339108A CN 104079126 A CN104079126 A CN 104079126A
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- hydraulic cylinder
- positive stop
- driving mechanism
- strips
- paper
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Abstract
The invention discloses an automatic line embedding device for an automobile generator stator. The automatic line embedding device comprises a work rack, a paper pushing mechanism, a line embedding mechanism, a pressing mechanism and a driving mechanism, wherein the driving mechanism is in linkage with the paper pushing mechanism, the line embedding mechanism and the pressing mechanism, the line embedding mechanism comprises limiting strips, a limiting strip base, guide strips, a guide strip base, a push head, a guide die and a pressing ring, the limiting strips are annularly and evenly arranged on the limiting strip base, the guide strip base is arranged in the limiting strip base in a clamped mode, the guide strips are annularly arranged in the guide strip base and correspondingly arranged on the inner sides of the limiting strips, the number of the guide strips is equal to that of the limiting strips, the push head is arranged at the bottom of the inner side of the guide strips, the lower end of the guide die can be clamped to the top of the inner side of the guide strips, the pressing ring is arranged above the limiting strips, and the driving mechanism is in linkage with the push head. According to the automatic line embedding device for the automobile generator stator, the process that paper tape and a coil can be automatically embedded in an iron core at the same time can be implemented, the automation degree is high, the labor cost can be reduced while stator quality is improved, and overall production efficiency is greatly improved.
Description
Technical field
The present invention relates to automobile current generator manufacturing technology field, be specifically related to a kind of generator stator of vehicle automatic line inserting device.
Background technology
Automobile current generator is the main power source of automobile, and its function is when generator runs well, and powers, simultaneously to storage battery electric power storage to all power consumption equipments except starter.Conventionally automobile current generator is comprised of rotor, stator, rectifier, four parts of end cap, its stator generally consists of stator core and paper tape and the coil be located on stator core, its stator core is provided with the wire casing of paper groove and a plurality of symmetries, in paper tape and coil are embedded paper groove corresponding on stator core and wire casing, has both formed complete stator.Yet present stage also has a large amount of manual assembly of a lot of generator factory's needs to produce, operating efficiency is very low, and because manual assembly makes the quality fluctuation of finished product stator larger, thereby will greatly affect the efficiency of whole production.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of generator stator of vehicle automatic line inserting device, it has realized the process of paper tape and coil automation embedding iron core, automaticity improves greatly, has greatly improved whole production efficiency when being conducive to improve stator quality.
In order to solve the existing problem of background technology, the present invention has adopted following technical scheme: a kind of generator stator of vehicle automatic line inserting device, comprise falsework and be separately positioned on the pulling mechanism of paper on falsework, rule mechanism, hold-down mechanism, driving mechanism, described driving mechanism difference interlock is in pulling mechanism of paper, rule mechanism and hold-down mechanism, described rule mechanism comprises positive stop strip, positive stop strip seat, gib block, gib block seat, cut somebody's hair, guiding module and trim ring, on described positive stop strip seat, uniform ring is provided with some positive stop strips, described gib block seat be arranged in positive stop strip seat and gib block seat on be equipped with identical with described positive stop strip quantity and the corresponding gib block of being located at positive stop strip inner side, described cutting somebody's hair is arranged at some gib block inside bottom, the lower end of described guiding module can be arranged in the inside top of some gib blocks, described trim ring is arranged at the top of some positive stop strips, described driving mechanism interlock is in cutting somebody's hair.
By adopting above-mentioned technical scheme, thereby can first the paper tape turning in paper disc be advanced to the gib block inner side of rule mechanism by pulling mechanism of paper, then by winding in advance the drum that turns of coil, coil is transferred on positive stop strip, then stator core is enclosed within on some positive stop strips, and guiding module card is set to the inside top of gib block, trim ring is installed with in iron core top simultaneously, and then control hold-down mechanism and compress trim ring, finally by driving mechanism, drive to cut somebody's hair and paper tape and coil are embedded into iron core simultaneously form stator, this process automation degree is high, when being conducive to improve stator quality, greatly improved whole production efficiency.
The further setting of the present invention: described pulling mechanism of paper comprises left support bar, right support bar, contiguous block, lead, guide pad, connecting rod and de-paper piece, described left and right support bar is individually fixed on falsework, described contiguous block is fixed on the top of left and right support bar, what described guide pad slided is connected on left and right support bar, described de-paper piece by connecting rod be connected in the below of guide pad and de-paper piece be positioned at annulus that some gib blocks surround directly over, one end of described lead is connected in guide pad, and other end interlock is in driving mechanism.
By adopting above-mentioned technical scheme, after turning paper disc and being set on gib block, by driving mechanism, drive lead to move down, thereby being moved down, guide pad drive de-paper piece to move down that the paper tape turning in paper disc is pushed to some gib blocks inner side, to facilitate follow-up cutting somebody's hair while upwards releasing that paper tape is directly pushed in stator core, to have solved, manually paper tape is embedded to the inefficiency problem of stator core.
The further setting of the present invention: described hold-down mechanism comprises left-hand rotation post, right-hand rotation post, left sleeve, right sleeve, left depression bar and right depression bar, described left and right sleeve is individually fixed on falsework, one end of described left and right rotary column is connected to left and right depression bar, the other end pass respectively left and right sleeve and interlock in driving mechanism.
By adopting above-mentioned technical scheme, after trim ring is placed on iron core, by the left and right rotary column of driving mechanisms control, move up and down, control left and right depression bar simultaneously and rotate the left and right sides that is pressed onto trim ring, can make the process of coil embedding iron core more stable.
The further setting of the present invention: described left-hand rotation post, left sleeve, left depression bar are symmetricly set in respectively the both sides of rule mechanism with right-hand rotation post, right sleeve, right depression bar.
By adopting above-mentioned technical scheme, the pressurized that can make stator core is balance more, is conducive in wire casing that coil is embedded into stator core more uniformly.
The further setting of the present invention: described driving mechanism comprises drive motors, hydraulic pump, the first hydraulic cylinder, the second hydraulic cylinder, the 3rd hydraulic cylinder and the 4th hydraulic cylinder, described drive motors is distinguished interlock in the first hydraulic cylinder, the second hydraulic cylinder, the 3rd hydraulic cylinder and the 4th hydraulic cylinder by hydraulic pump, the first described hydraulic cylinder, the second hydraulic cylinder, the 3rd hydraulic cylinder, the 4th hydraulic cylinder respectively interlock in cutting somebody's hair, lead, left-hand rotation post, right-hand rotation post.
By adopting above-mentioned technical scheme, make whole driving mechanism can be good at controlling respectively the operation of pulling mechanism of paper, rule mechanism and hold-down mechanism, to facilitate the automation mechanized operation process of whole winding inserter, be conducive to the raising greatly of production efficiency.
Beneficial effect of the present invention is: the present invention can realize the process of paper tape and coil automation simultaneously embedding iron core, and its automaticity is improved greatly, reduces labor cost when being conducive to improve stator quality, has greatly improved whole production efficiency.
Accompanying drawing explanation
Fig. 1 is the structural representation of generator stator of vehicle automatic line inserting device of the present invention;
Fig. 2 is the exploded perspective view of rule mechanism in generator stator of vehicle automatic line inserting device of the present invention.
Embodiment
In order to make content of the present invention more clear, below in conjunction with embodiment, the present invention is described in further detail.Should be appreciated that specific embodiment described herein, only in order to explain the present invention, is not intended to limit the present invention.
As Fig. 1, shown in Fig. 2, the generator stator of vehicle automatic line inserting device of the embodiment of the present invention, comprise falsework 1 and be separately positioned on the pulling mechanism of paper 2 on falsework 1, rule mechanism 3, hold-down mechanism 4 and driving mechanism 5, driving mechanism 5 difference interlocks are in pulling mechanism of paper 2, rule mechanism 3 and hold-down mechanism 4, its rule mechanism 3 comprises positive stop strip 31, positive stop strip seat 32, gib block 33, gib block seat 34, cut somebody's hair 35, guiding module 36 and trim ring 37, on positive stop strip seat 32, uniform ring is provided with some positive stop strips 31, gib block seat 34 is arranged in positive stop strip seat 32 and on gib block seat 34 and is equipped with identical with positive stop strip 31 quantity and the corresponding gib block 33 of being located at positive stop strip 31 inner sides, cut somebody's hair and 35 be arranged at some gib block 33 inside bottom, the lower end of guiding module 36 can be arranged in the inside top of some gib blocks 33, trim ring 37 is arranged at the top of some positive stop strips 31, driving mechanism 5 interlocks are in cutting somebody's hair 35.Thereby can first the paper tape turning in paper disc be advanced to gib block 33 inner sides of rule mechanism 3 by pulling mechanism of paper 2, then by winding in advance the drum that turns of coil, coil is transferred on positive stop strip 31, then stator core is enclosed within on some positive stop strips 31, and guiding module 36 is blocked to the inside top that is set to gib block 33, trim ring 37 is installed with in iron core top simultaneously, and then control hold-down mechanism 4 and compress trim ring 37, finally by driving mechanism 5, drive to cut somebody's hair and 35 paper tape and coil are embedded into iron core simultaneously form stator, this process automation degree is high, when being conducive to improve stator quality, greatly improved whole production efficiency.
In the embodiment of the present invention, pulling mechanism of paper 2 comprises left support bar 21, right support bar 22, contiguous block 23, lead 24, guide pad 25, connecting rod 26 and de-paper piece 27, its left side, right support bar 21, 22 are individually fixed on falsework 1, contiguous block 23 is fixed on a left side, right support bar 21, 22 top, guide pad 25 slides is connected in a left side, right support bar 21, on 22, de-paper piece 27 by connecting rod 26 be connected in the below of guide pad 25 and de-paper piece 27 be positioned at annulus that some gib blocks 33 surround directly over, one end of lead 24 is connected in guide pad 25, other end interlock is in driving mechanism 5.Thereby after turning paper disc and being set on gib block 33, by driving mechanism 5, drive lead 24 to move down, thereby being moved down, guide pad 25 drive de-paper piece 27 to move down that the paper tape turning in paper disc is pushed to some gib blocks 33 inner sides, to facilitate follow-up cutting somebody's hair 35 paper tape directly to be pushed in stator core while upwards releasing.
In the embodiment of the present invention, hold-down mechanism 4 comprises left-hand rotation post 41, right-hand rotation post 42, left sleeve 43, right sleeve 44, left depression bar 45 and right depression bar 46, its left side, right sleeve 43, 44 are individually fixed on falsework 1, left, right-hand rotation post 41, one end of 42 is connected to a left side, right depression bar 45, 46, the other end passes respectively a left side, right sleeve 43, 44 and interlock in driving mechanism 5, thereby after trim ring 37 is placed on iron core, by driving mechanism 5, control left, right-hand rotation post 41, 42 move up and down, control left simultaneously, right depression bar 45, 46 rotate the left and right sides that is pressed onto trim ring 37, can make the process of coil embedding iron core more stable.And left-hand rotation post 41, left sleeve 43, left depression bar 45 are symmetricly set in respectively the both sides of rule mechanism 3 with right-hand rotation post 42, right sleeve 44, right depression bar 46, thereby the pressurized that can make stator core is balance more, be conducive in wire casing that coil is embedded into stator core more uniformly.
In the embodiment of the present invention, driving mechanism 5 comprises drive motors 51, hydraulic pump 52, the first hydraulic cylinder 53, the second hydraulic cylinder 54, the 3rd hydraulic cylinder 55 and the 4th hydraulic cylinder 56, its drive motors 51 by hydraulic pump 52 respectively interlocks in the first hydraulic cylinder 53, the second hydraulic cylinder 54, the 3rd hydraulic cylinder 55 and the 4th hydraulic cylinder 56, and the first hydraulic cylinder 53, the second hydraulic cylinder 54, the 3rd hydraulic cylinder 55, the 4th hydraulic cylinder 56 respectively interlock in cutting somebody's hair 35, lead 24, left-hand rotation post 41, right-hand rotation post 42.Whole like this driving mechanism 5 can be good at controlling respectively the operation of pulling mechanism of paper 2, rule mechanism 3 and hold-down mechanism 4, to facilitate the automation mechanized operation process of whole winding inserter, is conducive to the raising greatly of production efficiency.
Claims (5)
1. a generator stator of vehicle automatic line inserting device, it is characterized in that: comprise falsework and be separately positioned on the pulling mechanism of paper on falsework, rule mechanism, hold-down mechanism, driving mechanism, described driving mechanism difference interlock is in pulling mechanism of paper, rule mechanism and hold-down mechanism, described rule mechanism comprises positive stop strip, positive stop strip seat, gib block, gib block seat, cut somebody's hair, guiding module and trim ring, on described positive stop strip seat, uniform ring is provided with some positive stop strips, described gib block seat be arranged in positive stop strip seat and gib block seat on be equipped with identical with described positive stop strip quantity and the corresponding gib block of being located at positive stop strip inner side, described cutting somebody's hair is arranged at some gib block inside bottom, the lower end of described guiding module can be arranged in the inside top of some gib blocks, described trim ring is arranged at the top of some positive stop strips, described driving mechanism interlock is in cutting somebody's hair.
2. generator stator of vehicle automatic line inserting device according to claim 1, it is characterized in that: described pulling mechanism of paper comprises left support bar, right support bar, contiguous block, lead, guide pad, connecting rod and de-paper piece, a described left side, right support bar is individually fixed on falsework, described contiguous block is fixed on a left side, the top of right support bar, described guide pad slides is connected in a left side, on right support bar, described de-paper piece by connecting rod be connected in the below of guide pad and de-paper piece be positioned at annulus that some gib blocks surround directly over, one end of described lead is connected in guide pad, other end interlock is in driving mechanism.
3. generator stator of vehicle automatic line inserting device according to claim 1, it is characterized in that: described hold-down mechanism comprises left-hand rotation post, right-hand rotation post, left sleeve, right sleeve, left depression bar and right depression bar, described left and right sleeve is individually fixed on falsework, one end of described left and right rotary column is connected to left and right depression bar, the other end pass respectively left and right sleeve and interlock in driving mechanism.
4. generator stator of vehicle automatic line inserting device according to claim 3, is characterized in that: described left-hand rotation post, left sleeve, left depression bar are symmetricly set in respectively the both sides of rule mechanism with right-hand rotation post, right sleeve, right depression bar.
5. according to the generator stator of vehicle automatic line inserting device described in claim 1 or 2 or 3, it is characterized in that: described driving mechanism comprises drive motors, hydraulic pump, the first hydraulic cylinder, the second hydraulic cylinder, the 3rd hydraulic cylinder and the 4th hydraulic cylinder, described drive motors is distinguished interlock in the first hydraulic cylinder, the second hydraulic cylinder, the 3rd hydraulic cylinder and the 4th hydraulic cylinder by hydraulic pump, the first described hydraulic cylinder, the second hydraulic cylinder, the 3rd hydraulic cylinder, the 4th hydraulic cylinder respectively interlock in cutting somebody's hair, lead, left-hand rotation post, right-hand rotation post.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410339108.3A CN104079126A (en) | 2014-07-17 | 2014-07-17 | Automatic line embedding device for automobile generator stator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410339108.3A CN104079126A (en) | 2014-07-17 | 2014-07-17 | Automatic line embedding device for automobile generator stator |
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| Publication Number | Publication Date |
|---|---|
| CN104079126A true CN104079126A (en) | 2014-10-01 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410339108.3A Pending CN104079126A (en) | 2014-07-17 | 2014-07-17 | Automatic line embedding device for automobile generator stator |
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| CN (1) | CN104079126A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104410227A (en) * | 2014-11-10 | 2015-03-11 | 苏州市圣玛特电机设备制造有限公司 | Winding inserting mold for winding inserting and expanding machine |
| CN105429394A (en) * | 2015-12-25 | 2016-03-23 | 江苏本格自动化科技有限公司 | Coil inserting machine |
| CN105429398A (en) * | 2015-12-25 | 2016-03-23 | 江苏本格自动化科技有限公司 | Paper hanging and coil inserting component |
| CN113953215A (en) * | 2021-10-28 | 2022-01-21 | 常州鸿电自动化科技有限公司 | Motor wire embedding device with wire breakage alarming function |
-
2014
- 2014-07-17 CN CN201410339108.3A patent/CN104079126A/en active Pending
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104410227A (en) * | 2014-11-10 | 2015-03-11 | 苏州市圣玛特电机设备制造有限公司 | Winding inserting mold for winding inserting and expanding machine |
| CN104410227B (en) * | 2014-11-10 | 2017-11-21 | 苏州市圣玛特电机设备制造有限公司 | A kind of rule mould for expanding embedding machine |
| CN105429394A (en) * | 2015-12-25 | 2016-03-23 | 江苏本格自动化科技有限公司 | Coil inserting machine |
| CN105429398A (en) * | 2015-12-25 | 2016-03-23 | 江苏本格自动化科技有限公司 | Paper hanging and coil inserting component |
| CN113953215A (en) * | 2021-10-28 | 2022-01-21 | 常州鸿电自动化科技有限公司 | Motor wire embedding device with wire breakage alarming function |
| CN113953215B (en) * | 2021-10-28 | 2023-11-21 | 常州鸿电自动化科技有限公司 | Wire inserting device with wire breakage alarm function for motor |
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Application publication date: 20141001 |