CN113953215B - Wire inserting device with wire breakage alarm function for motor - Google Patents
Wire inserting device with wire breakage alarm function for motor Download PDFInfo
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- CN113953215B CN113953215B CN202111265746.1A CN202111265746A CN113953215B CN 113953215 B CN113953215 B CN 113953215B CN 202111265746 A CN202111265746 A CN 202111265746A CN 113953215 B CN113953215 B CN 113953215B
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- 210000000078 claw Anatomy 0.000 claims abstract description 51
- 238000009826 distribution Methods 0.000 claims abstract description 15
- 238000004080 punching Methods 0.000 claims description 30
- 239000000758 substrate Substances 0.000 claims description 18
- 238000012545 processing Methods 0.000 claims description 13
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims description 6
- 235000017491 Bambusa tulda Nutrition 0.000 claims description 6
- 241001330002 Bambuseae Species 0.000 claims description 6
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims description 6
- 239000011425 bamboo Substances 0.000 claims description 6
- 238000001914 filtration Methods 0.000 claims description 5
- 238000009423 ventilation Methods 0.000 claims description 2
- 238000010009 beating Methods 0.000 abstract description 2
- 238000001514 detection method Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 19
- 230000008569 process Effects 0.000 description 17
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- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 3
- 238000010276 construction Methods 0.000 description 3
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- 230000002950 deficient Effects 0.000 description 3
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- 239000000463 material Substances 0.000 description 3
- 208000027418 Wounds and injury Diseases 0.000 description 2
- 239000013013 elastic material Substances 0.000 description 2
- 208000014674 injury Diseases 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 238000005491 wire drawing Methods 0.000 description 2
- FGRBYDKOBBBPOI-UHFFFAOYSA-N 10,10-dioxo-2-[4-(N-phenylanilino)phenyl]thioxanthen-9-one Chemical compound O=C1c2ccccc2S(=O)(=O)c2ccc(cc12)-c1ccc(cc1)N(c1ccccc1)c1ccccc1 FGRBYDKOBBBPOI-UHFFFAOYSA-N 0.000 description 1
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
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- 238000005516 engineering process Methods 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
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- 238000012423 maintenance Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
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- 239000000126 substance Substances 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/344—Sorting according to other particular properties according to electric or electromagnetic properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/04—Stationary flat screens
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/363—Sorting apparatus characterised by the means used for distribution by means of air
- B07C5/367—Sorting apparatus characterised by the means used for distribution by means of air using a plurality of separation means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/38—Collecting or arranging articles in groups
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02B—BOARDS, SUBSTATIONS OR SWITCHING ARRANGEMENTS FOR THE SUPPLY OR DISTRIBUTION OF ELECTRIC POWER
- H02B1/00—Frameworks, boards, panels, desks, casings; Details of substations or switching arrangements
- H02B1/54—Anti-seismic devices or installations
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/08—Forming windings by laying conductors into or around core parts
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The utility model discloses a motor coil inserting device with a coil breakage alarm function, and belongs to the technical field of coil inserting machines. The coil inserting device includes: the coil inserting cylinder is respectively provided with a casing pressing frame at two sides, a coil placing frame is arranged at one side of the coil inserting platform far away from the casing supplying component, a paper taking mould is arranged on the paper machine, the paper taking mould and the paper machine are of detachable structures, sliding frames are arranged at two ends of the coil inserting platform, a movable screw is arranged on the sliding frames, auxiliary guide rails are arranged at two sides of the movable screw, the shell taking claw and the mould taking claw are respectively sleeved on the movable screw rod and the auxiliary guide rail and are in threaded connection with the movable screw rod, the mould taking claw and the shell taking claw are positioned above the coil inserting cylinder, a control box is arranged on the coil inserting platform, the lower end of the coil inserting platform is provided with a power distribution cabinet, the power distribution cabinet is connected with the coil inserting cylinder, the mould taking claw, the shell taking claw and the paper beating machine through wires, and the power distribution cabinet is connected with the control box through wires. The coil automatic wire inserting and dismounting device has the functions of automatic wire inserting and coil automatic detection and dismounting.
Description
Technical Field
The utility model relates to the technical field of coil inserting machines, in particular to a coil inserting device for a motor with a coil breaking alarm function.
Background
The coil inserting machine is mechanical production equipment for embedding coils into motor iron cores, replaces labor force production, improves production efficiency, is suitable for motors such as household industrial fans and the like, and reduces production cost of motor stator production enterprises. The combined coil inserting machine reserves the structural characteristics of the split coil inserting machine and the slot machine, the die can be conveniently and rapidly replaced to transfer other specifications of stators, the operation shortens the coil inserting operation time, and the operation is in place in one step, so that the production process is smooth and smooth, but under the long-time trial, the coil inserting machine can often generate the conditions of wire breakage and the like in the coil inserting process, the consequences of wire breakage are various, the motor with wire breakage can often generate the condition of overload operation in the use process, the long-time overload operation can not only influence the service life of the motor, but also generate more economic losses and material losses, and the personal safety of operators can be more likely to be damaged.
To solve these problems, manufacturers have made improvements in related aspects, such as adding components with a disconnection warning function, chinese patent specifications: CN201920829846.4 discloses a broken line alarm device for stator coil wire inserting, which triggers the alarm device by setting, when in use, the wire inserting machine works, the stator coil copper wire slides on the surface of the roller, a downward pulling force is generated on the surface of the roller, the surface of the fixed bearing is separated from the first limit switch and the second limit switch, once the stator coil copper wire breaks off, the surface of the fixed bearing contacts with the first limit switch under the action force of the spring, the first limit switch sends an electric signal to control the audible and visual alarm to alarm, and reminds staff, thus solving the problem that the stator coil copper wire breaks off and alarms in time when the wire inserting machine winds, but no good solution is obtained still on the processing work after alarm, thus further improvement is needed.
Disclosure of Invention
The utility model aims to provide a motor wire embedding device with a wire breakage alarm function, so as to solve the problems in the background technology.
In order to solve the technical problems, the utility model provides the following technical scheme:
the coil inserting device includes: the wire inserting platform, the wire inserting cylinder, the die taking claw, get the shell claw, the movable screw rod, the carriage, the paper machine, the control box, the power supply subassembly, the switch board, the coil rest stand, the casing presses the pole, get paper mould, auxiliary guide rail, the wire inserting cylinder has been set gradually on the wire inserting platform, the power supply subassembly, the paper machine, the wire inserting cylinder both sides are provided with the casing respectively and press the frame, wire inserting platform keeps away from power supply subassembly one side and is provided with the coil rest stand, be provided with the paper taking mould on the paper machine, it is detachable construction to get paper mould and paper machine, wire inserting platform both ends are provided with the carriage, be provided with the movable screw on the carriage, the movable screw both sides are provided with auxiliary guide rail, the auxiliary guide rail can guarantee that the die taking claw can be more stable on the movable screw rod, get the shell claw, the die taking claw overlaps respectively on movable screw rod and auxiliary guide rail and pass through threaded connection with the movable screw rod, the die taking claw is located wire inserting cylinder top, be provided with the control box on the wire inserting platform, the wire inserting platform lower extreme is provided with the switch board, the switch board can be opened, the switch board can be connected with the power distribution cabinet through the wire, the wire distributing box, the wire inserting claw has the continuous function of wire inserting, the wire distributing box, the wire feeding and maintenance, the wire box is connected with the wire distributing box.
The axis of rule section of thick bamboo, supply shell subassembly, paper machine is on same straight line, and the straight line at removal screw rod and rule section of thick bamboo, supply shell subassembly, paper machine place is parallel structure, adopts such structure can make shell claw and the die claw of getting on the removal screw rod snatch accurately, can accurately lay simultaneously, avoids error and accident's production.
The coil inserting cylinder comprises: the utility model provides a coil inserting barrel, the coil inserting thimble, broken string alarm assembly, the coil inserting hydraulic stem, the coil inserting barrel sets up on the coil inserting platform and be vertical angle with the coil inserting platform, can realize stable installation's effect, avoid inclination to the unstable situation of coil inserting that the work piece brought, be provided with oiled paper mounting groove and coil mounting groove on the coil inserting barrel, be used for loading oiled paper and coil, the coil inserting barrel upper end is provided with the casing installation position, be used for loading the motor casing, be provided with the coil inserting thimble in the coil inserting barrel, coil inserting thimble and coil inserting barrel sliding connection, coil inserting barrel bottom is provided with the coil inserting hydraulic stem, coil inserting hydraulic stem output and coil inserting platform sliding connection, under the effect of coil inserting hydraulic stem, the coil inserting hydraulic stem descends to drive the coil thimble, simultaneously in the oiled paper, and send inside the motor casing, accomplish a rule flow, be provided with the broken string alarm assembly on the coil inserting thimble, the broken string alarm assembly includes: the suction motor, the suction turbine, the energizing ring, the induction substrate and the suction track are arranged on the wire embedding hydraulic rod, the axis of the suction turbine is positioned in the vertical plane where the moving screw rod is positioned, the sucked silk threads enter the suction turbine more regularly and simultaneously, the error is reduced, the suction turbine moves along with the movement of the wire embedding hydraulic rod, the induction substrate is arranged in the suction turbine and is connected with the power distribution cabinet through a wire, the induction substrate can transmit the self-generated electric information into the control box, the control box makes the next reaction, the energizing ring is arranged on the induction substrate, the inductive base plate is to supply power for the energizing ring, the energizing ring is provided with a certain resistor, one end, far away from the inductive base plate, in the air suction turbine is provided with an air suction motor, the input end of the air suction motor is provided with an air suction rail, the air suction rail is a vortex-shaped ventilation rail, vortex-shaped air flow can be formed in the air suction turbine, the air suction effect is enhanced, the air suction rail is rotationally connected with the air suction turbine, when the air suction motor works, the air suction turbine can suck broken wire ends onto the energizing ring, at the moment, the energizing ring is short-circuited or changed in current, the inductive base plate transmits the information to the control box, and the control box is used for screening the information and discharging the information into the residue processing box.
The die claw includes: the device comprises a die-taking hydraulic rod, a die-taking support column, a rotating pulley, an expansion motor, an expansion tooth block, a paper-pushing tooth, a paper-pushing motor, a spiral sliding block and a moving motor, wherein the rotating pulley is arranged in the spiral sliding block and meshed with the moving screw, the spiral sliding block is sleeved on the auxiliary guide rail and is in sliding connection with the auxiliary guide rail, the axle center of the die-taking support column is positioned in the same vertical plane with the axle center of the paper-taking die, such placement is smoother, no falling and the like occur, the outer diameter of the die-taking support column is smaller than the inner diameter of the paper-taking grinding tool, the problem of collision caused by improper installation of the paper-taking die is avoided in the grabbing process, the moving motor is arranged in the spiral sliding block, the output end of the moving motor is meshed with the rotating pulley, the moving state of the moving claw can be controlled by the connecting relation, the lower end of the spiral sliding block is arranged in the die-taking hydraulic rod, the end of the die-taking hydraulic rod is far away from the spiral sliding block, the die-taking support column can enable the paper-taking claw to be smoothly taken to the paper-taking die, the expansion motor is arranged in the die-taking support column, the expansion motor output end of the expansion motor is smaller than the inner diameter of the paper-taking tool, and the tooth is in a position of the tooth is in a position corresponding to the paper-taking tooth, and the tooth is in a position of the tooth, and the tooth is in the tooth is formed, and the tooth is matched with the paper-taking tooth, and the tooth is formed.
The shell taking claw comprises: the shell taking motor is arranged in the moving slide block, the moving slide block is sleeved on the moving screw rod and is in threaded connection with the moving screw rod, the moving slide block is sleeved on the auxiliary guide rail and is in sliding connection with the auxiliary guide rail, the shell taking motor output end is meshed with the moving slide block, the shell taking motor can control the moving state of the shell taking claw through the matched connection relation, the shell taking hydraulic rod is arranged at the bottom end of the moving slide block, the shell taking box is taken at the bottom end of the shell taking hydraulic rod, the shell taking box is higher than the highest position of the wire inserting cylinder, the shell taking teeth are arranged in the shell taking box and are in sliding connection with the shell taking box, the bottom end of the joint of the shell taking box and the shell taking teeth is a wedge-shaped track, through the arrangement, the shell taking teeth can take place to take up the teeth in the falling process, the shell taking teeth made of elastic materials are adopted as the preferential selection, the motor shell can be accurately clamped in the process of taking up the teeth, and under the action of a shell taking hydraulic rod, a positioning wedge block on a shell supplying component can shrink and take down a single motor shell, a wire punching shaft rod and a wire punching cylinder are arranged in a shell taking box body, the axis of the wire punching shaft rod, a wire embedding cylinder and the shell supplying component are in the same vertical plane, thus the coil can be accurately pulled in the wire punching process, the situation that partial coil cannot fall off due to deviation can not occur, the wire punching shaft rod is in sliding connection with the shell taking box body, the output end of the wire punching cylinder is connected with the wire punching shaft rod, one end of the wire punching shaft rod far away from the wire punching cylinder is provided with a plurality of wire drawing connecting rods, each wire drawing connecting rod is in rotary connection with the wire punching shaft rod through a bearing, each stay wire connecting rod and each punching wire shaft rod are respectively provided with a damping spring, the number of the stay wire connecting rods is consistent with the number of the embedded coils and the positions of the stay wire connecting rods correspond to the positions of the embedded coils, the stay wire connecting rods can smoothly pull out the coils and other substances in the motor shell, and the damping springs can protect the coils from secondary damage while protecting the shell taking claws, so that material waste is reduced.
The shell supply assembly comprises: the shell supporting column, the shell spring, the shell supporting seat, the positioning wedge blocks and the positioning spring are arranged on the coil inserting platform, the shell can be sleeved on the shell supporting column, the shell supporting column is provided with the shell supporting seat and is in sliding connection with the shell supporting column, the shell spring is arranged between the shell supporting seat and the coil inserting platform, the shell supporting seat can move upwards on the shell supporting column through the shell supporting spring, the top end of the shell supporting column is provided with a plurality of positioning wedge blocks, each positioning wedge block is in sliding connection with the shell supporting column, the positioning spring is arranged between each positioning wedge block and the shell supporting column respectively, the acting force of the positioning spring and the shell supporting spring is added by utilizing the matching relation between the positioning wedge blocks and the shell supporting seat, and the weight of the shell is matched, so that the shell supporting component can convey the shell accumulated on the shell supporting column to a designated position.
Be provided with the incomplete product processing case on the rule platform, the incomplete product processing case is used for collecting the product that has taken place the broken string, and the incomplete product processing case is located between supply shell subassembly and the rule section of thick bamboo, and incomplete product processing case is connected for dismantling with the rule platform, is provided with first filter, second filter in the incomplete product processing case, and the filtration radius of first filter is greater than the filtration radius of second filter, and such setting can be so that deposit different accessories on every layer of filter.
A plurality of shockproof bases are arranged below the power distribution cabinet, and the shockproof bases have shockproof defibrillation effects, so that errors caused by vibration in the wire embedding process are reduced.
Compared with the prior art, the utility model has the following beneficial effects: 1. the utility model adopts the wire embedding way with the automatic transmission function, so that the whole wire embedding process is more automatic, replaces the traditional manual installation means, greatly reduces labor force and also avoids the healthy injury of personnel caused by manual processing;
2. the utility model adopts the air suction type broken wire alarm device, so that the detected broken wire condition is more accurate and has wider range, and the automatic conveying device is utilized, so that defective products can be transferred in time, and secondary pollution caused by mixing in qualified products is avoided;
3. the utility model adopts the self-flushing type defective product recovery device, can flush and separate defective products without manual dismantling, reduces the damage of silk threads to operators in the dismantling process, and is provided with a simple filtering mechanism, so that the products can be initially classified, and the utilization of labor force is also reduced.
Drawings
The accompanying drawings are included to provide a further understanding of the utility model and are incorporated in and constitute a part of this specification, illustrate the utility model and together with the embodiments of the utility model, serve to explain the utility model. In the drawings:
FIG. 1 is a schematic three-dimensional structure of the present utility model;
FIG. 2 is a schematic diagram of the front view of the present utility model;
FIG. 3 is a schematic top view of the present utility model;
FIG. 4 is a schematic view of the internal structure of the coil inserting cylinder of the present utility model;
FIG. 5 is a schematic view of the internal structure of the mold gripper of the present utility model;
FIG. 6 is a schematic view of the internal structure of the shell-taking claw of the present utility model;
FIG. 7 is a schematic view of the internal structure of the shell-supplying assembly of the present utility model;
FIG. 8 is a schematic diagram of the internal structure of the disconnection warning assembly of the present utility model;
FIG. 9 is a schematic diagram of the structure of the matching relationship between the expansion motor and the expansion tooth block in the utility model;
in the figure: 1. a coil inserting platform; 2. a coil inserting cylinder; 201. a coil inserting cylinder; 202. a wire embedding thimble; 203. a wire breakage alarm assembly; 204. a wire embedding hydraulic rod; 205. an air suction motor; 206. an air suction turbine; 207. an energizing ring; 208. an inductance substrate; 209. a suction rail; 3. a die claw; 301. taking a die hydraulic rod; 302. taking out the mould supporting column; 303. a rotary pulley; 304. an expansion motor; 305. expanding the tooth block; 306. pushing paper teeth; 307. a paper pushing motor; 308. a spiral slide block; 309. a moving motor; 4. taking a shell claw; 401. moving the slide block; 402. a shell taking motor; 403. a moving pulley; 404. taking a shell hydraulic rod; 405. taking a shell box body; 406. taking shell teeth; 407. a wire punching cylinder; 408. a wire punching shaft lever; 409. a damping spring; 410. a stay wire connecting rod; 5. moving the screw; 6. a carriage; 7. a paper machine; 8. a control box; 9. a shell supply assembly; 901. a shell support column; 902. a shell-feeding spring; 903. a shell supplying seat; 904. positioning wedge blocks; 905. a positioning spring; 10. a power distribution cabinet; 11. a coil rest; 12. the shell presses the compression bar; 13. a paper taking mould; 14. an auxiliary guide rail; 15. a residue treatment box; 1501. a first filter plate; 1502. a second filter plate; 16. and a shockproof base.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-9, the present utility model provides the following technical solutions:
the coil inserting device includes: the wire inserting platform 1, the wire inserting cylinder 2, the wire taking claw 3, get the shell claw 4, the movable screw 5, the carriage 6, the paper making machine 7, the control box 8, the power supply shell assembly 9, the switch board 10, the coil rest 11, the casing presses the pole 12, get paper mould 13, auxiliary guide 14, the wire inserting cylinder 2 has been set gradually on the wire inserting platform 1, the power supply shell assembly 9, the paper making machine 7, the wire inserting cylinder 2 both sides are provided with the casing respectively and press pole 12, the wire inserting platform 1 keeps away from the power supply shell assembly 9 one side and is provided with the coil rest 11, be provided with on the paper making machine 7 and get paper mould 13, it is detachable construction to get paper mould 13 and paper making machine 7, the carriage 6 is provided with on the carriage 6, the movable screw 5 is provided with to remove the pole 5 both sides, it can guarantee that the wire taking claw 3 and get shell claw 4 can more stable and remove on the movable screw 5, get shell claw 4, the wire taking claw 3 overlaps respectively on the movable screw 5 and auxiliary guide 14 and with the auxiliary guide 10 and be connected with the movable screw 5, the wire inserting claw 3 has a function of the wire inserting cabinet 2, the wire inserting machine 8 is connected with the control box 8, the wire inserting platform 1 has the wire inserting and is connected with the control box 10, the wire inserting platform is equipped with the wire inserting machine 7, the wire inserting platform is equipped with the detachable construction, the wire inserting platform 1 both ends is equipped with the carriage 6, the wire inserting machine is equipped with the auxiliary guide 14, and can be connected with the wire inserting machine is equipped with the wire inserting machine 5, and has the wire feeding machine 4 and is convenient for the wire inserting machine 4.
The axes of the coil inserting cylinder 2, the shell supplying component 9 and the paper making machine 7 are on the same straight line, the straight line where the movable screw 5 is located with the coil inserting cylinder 2, the shell supplying component 9 and the paper making machine 7 is of a parallel structure, and the shell taking claw 4 and the die taking claw 3 on the movable screw 5 can be accurately grabbed by adopting the structure, so that the movable screw can be accurately placed, and errors and accidents are avoided.
The coil inserting tube 2 includes: the wire embedding cylinder 201, the wire embedding thimble 202, the wire breakage alarm assembly 203, the wire embedding hydraulic stem 204, the wire embedding cylinder 201 sets up on the wire embedding platform 1 and is vertical angle with the wire embedding platform 1, can realize stable installation's effect, avoid the unstable situation of wire embedding that inclination brought to the work piece, be provided with oiled paper mounting groove and coil mounting groove on the wire embedding cylinder 201, be used for loading oiled paper and coil, wire embedding cylinder 201 upper end is provided with the casing installation position, be used for loading the motor casing, be provided with wire embedding thimble 202 in the wire embedding cylinder 201, wire embedding thimble 202 and wire embedding cylinder 201 sliding connection, wire embedding cylinder 201 bottom is provided with wire embedding hydraulic stem 204, wire embedding hydraulic stem 204 output and wire embedding platform 1 sliding connection, under the effect of wire embedding hydraulic stem 204, simultaneously with coil embedding into oiled paper, and send inside the motor casing, accomplish once wire embedding thimble 202, be provided with wire breakage alarm assembly 203 on the wire embedding thimble 202, include the wire breakage alarm assembly 203: the air suction motor 205, the air suction turbine 206, the energizing ring 207, the sensing substrate 208 and the air suction track 209 are arranged on the wire embedding hydraulic rod 204, the axis of the air suction turbine 206 is positioned in the vertical plane where the moving screw 5 is positioned, the air suction turbine 206 moves along with the movement of the wire embedding hydraulic rod 204, the sensing substrate 208 is arranged in the air suction turbine 206, the sensing substrate 208 is connected with the power distribution cabinet 10 through a wire, the sensing substrate 208 can transmit the generated electric information into the control box 8, the control box makes the next reaction, the energizing ring 207 is arranged on the sensing substrate 208, the sensing substrate 208 supplies power for the energizing ring 207, the energizing ring 207 has a certain resistance, one end, far away from the sensing substrate 208, of the air suction turbine 206 is provided with the air suction motor 205, the input end of the air suction motor 205 is provided with the air suction track 209, the air suction track 209 is a vortex-shaped track, thus vortex-shaped air flow can be formed in the air suction turbine 206, the air suction track 209 is rotationally connected with the air suction turbine 206, when the air suction motor 205 works, the sensing substrate 208 can transmit the generated electric information back into the control box 8, the energizing ring 207 is disconnected, the wire is electrically connected with the control box 8, the electric current is discharged from the control box 8, the electric box is electrically connected with the control box, and the electric current is electrically connected with the control box, and the electric box is electrically disconnected from the control box, and the electric box is electrically connected with the control box, and the electric box is electrically disconnected, and the electric box is electrically connected with the electric box, and the electric box and the electric device is electrically connected with the electric box, and the electric machine and the electric box and the electric machine and the electric device is 8.
The die claw 3 includes: the die taking hydraulic rod 301, the die taking support column 302, the rotary pulley 303, the expansion motor 304, the expansion tooth block 305, the paper pushing tooth 306, the paper pushing motor 307, the spiral sliding block 308 and the moving motor 309 are arranged in the spiral sliding block 308, the rotary pulley 303 is meshed with the moving screw 5, the spiral sliding block 308 is sleeved on the auxiliary guide rail 14 and is in sliding connection with the auxiliary guide rail 14, the axle center of the die taking support column 302 is positioned in the same vertical plane with the axle center of the coil inserting cylinder 2 and the paper taking die 13, the placement is smoother, the outer diameter of the die taking support column 302 is smaller than the inner diameter of the paper taking die 13, the problem of collision caused by improper installation of the paper taking die 13 is avoided in the grabbing process, the moving motor 309 is arranged in the spiral sliding block 308, the output end of the moving motor 309 is meshed with the rotary pulley 303, the moving state of the die taking claw 3 can be controlled by the moving motor 309 through the connection relation, the lower end of the spiral slide block 308 is provided with a mould taking hydraulic rod 301, one end of the mould taking hydraulic rod 301 far away from the spiral slide block 308 is provided with a mould taking support column 302, the mould taking hydraulic rod 301 can enable a mould taking claw 3 to take a paper taking mould 13 more smoothly, an expansion motor 304 is arranged in the mould taking support column 302, the output end of the expansion motor 304 is meshed with an expansion tooth block 305, the expansion tooth block 305 is in sliding connection with the mould taking support column 302, the mould taking support column 302 is provided with a paper pushing motor 307 and a paper pushing tooth 306, the paper pushing tooth 306 can push out molded oiled paper in the paper taking mould 13, the upper end of the paper pushing tooth 306 is provided with a tooth, the paper pushing motor 307 is meshed with the paper pushing tooth 306 through the tooth, the paper pushing motor 307 controls the working state of the paper pushing tooth 306 and the push depth, each paper pushing tooth on the paper pushing tooth 306 corresponds to a paper beating groove on the paper taking mould 13, this allows the paper pushing teeth 306 to push out the oiled paper in the paper taking mold 13 at one time.
The shell taking claw 4 includes: the movable slide block 401, the shell taking motor 402, the movable pulley 403, the shell taking hydraulic rod 404, the shell taking box body 405, the shell taking teeth 406, the punching cylinder 407, the punching shaft rod 408, the cushioning spring 409 and the guy wire connecting rod 410, the movable pulley 403 is arranged in the movable slide block 401, the movable pulley 403 is sleeved on the movable screw 5 and is connected with the movable screw 5 through threads, the movable slide block 401 is sleeved on the auxiliary guide rail 14 and is connected with the auxiliary guide rail 14 in a sliding way, the shell taking motor 402 is arranged in the movable slide block 401, the output end of the shell taking motor 402 is meshed with the movable pulley 403, the shell taking motor 402 can control the moving state of the shell taking claw 4 through the matched connection relation, the shell taking hydraulic rod 404 is arranged at the bottom end of the movable slide block 401, the shell taking box body 405 is arranged at the bottom end of the shell taking box body 405, the height of the shell taking box body 405 is higher than the highest position of the coil inserting cylinder 2, the shell taking teeth 406 are arranged in the shell taking box body 405 and are connected with the shell taking box body 405 in a sliding way, the bottom end of the joint of the shell taking box body 405 and the shell taking teeth 406 is a wedge-shaped track, through the arrangement, the shell taking teeth 406 can take place to collect teeth in the falling process, the shell taking teeth 406 made of elastic materials are used as the preferential selection, the motor shell can be accurately clamped in the process of collecting teeth, the positioning wedge 904 on the shell feeding assembly 9 can shrink and take down a single motor shell under the action of the shell taking hydraulic rod 404, the shell taking box body 405 is internally provided with the wire punching shaft rod 408 and the wire punching cylinder 407, the axis of the wire punching shaft rod 408, the wire inserting cylinder 2 and the shell feeding assembly 9 are in the same vertical plane, thus the coil can be accurately pulled in the wire punching process, the situation that part of the coil cannot fall off due to deviation can not occur, the wire punching shaft rod 408 is in sliding connection with the shell taking box body 405, the output end of the wire punching cylinder 407 is connected with the wire punching shaft rod 408, the line cylinder 407 is kept away from to line axostylus axostyle 408 one end is provided with a plurality of link 410 of acting as go-between, and every link 410 of acting as go-between passes through bearing swivelling joint with line axostylus axostyle 408, is provided with the bradyseism spring 409 between every link 410 of acting as go-between and the line axostylus axostyle 408 respectively, and the quantity of link 410 of acting as go-between corresponds with the quantity and the position of inserts coil, and such setting can make the link 410 of acting as go-between can be smooth pull out the coil etc. in the motor casing, and bradyseism spring 409 is in protection shell claw 4, also can protect the coil to avoid secondary injury, reduces the material waste.
The supply housing assembly 9 includes: the casing support 901, the casing spring 902, the casing seat 903, the positioning wedge blocks 904 and the positioning springs 905, the casing support 901 is arranged on the coil inserting platform 1, the casing can be sleeved on the casing support 901, the casing seat 903 is arranged on the casing support 901 and is in sliding connection with the casing support 901, the casing spring 902 is arranged between the casing seat 903 and the coil inserting platform 1, the casing seat 903 can move upwards on the casing support 901 through the casing spring 902, a plurality of positioning wedge blocks 904 are arranged at the top end of the casing support 901, each positioning wedge block 904 is in sliding connection with the casing support 901, the positioning springs 905 are respectively arranged between each positioning wedge block 904 and the casing support 901, the weight of the casing is matched with the weight of the casing by utilizing the matching relation between the positioning wedge blocks 904 and the casing support 903 and the acting force of the casing spring 902, and the casing assembly 9 can convey the casing accumulated on the casing support 901 to a designated position.
The wire embedding platform 1 is provided with a residue treatment box 15, the residue treatment box 15 is used for collecting products with broken wires, the residue treatment box 15 is positioned between the shell supply assembly 9 and the wire embedding cylinder 2, the residue treatment box 15 is detachably connected with the wire embedding platform 1, a first filter plate 1501 and a second filter plate 1502 are arranged in the residue treatment box 15, the filter radius of the first filter plate 1501 is larger than that of the second filter plate 1502, and different accessories can be stored on each layer of filter plates through the arrangement.
A plurality of shockproof bases 16 are arranged below the power distribution cabinet 10, and the shockproof bases 16 have shockproof defibrillation effects, so that errors caused by vibration in the wire embedding process are reduced.
The working principle of the utility model is as follows: the prepared coil mould is placed on the coil placing frame 11, then enough motor shell is placed on the shell feeding component 9, the paper feeding component is waited for taking, the paper feeding component 7 is filled with oiled paper, the paper feeding component 7 is waited for finishing paper feeding, the paper feeding mould 13 is installed, under the action of the paper feeding component 7, after the oiled paper is filled in the paper feeding mould 13, the paper feeding mould 13 is sent to the coil inserting cylinder 2 by the paper feeding claw 3, the oiled paper is pushed into the oiled paper installing groove in the coil inserting cylinder 2 by the paper pushing tooth 306, after the installation is finished, the paper feeding mould 13 is sent back to the installing position of the paper feeding component 7 by the paper feeding claw 3, then the shell feeding claw 4 is waited for grabbing the motor shell on the shell feeding component 9, the motor shell is transported to the coil inserting cylinder 2, then the shell feeding component 9 is propped against the second motor shell, the next grabbing is waited for grabbing, before the motor shell does not reach the coil inserting cylinder 2, the coil is arranged on the coil inserting cylinder 2 according to a specific installation sequence, the motor shell is arranged on the coil inserting cylinder 201, then the coil inserting hydraulic rod 204 works, the coil inserting thimble 202 is driven to move, the coil inserting thimble 202 extrudes the coil into oilpaper, the oilpaper with the coil is embedded into the motor shell, the air suction motor 205 works in the coil inserting process, meanwhile, the air suction track 209 rotates, a multidirectional air blowing function is achieved, when a broken wire occurs, the air suction motor 205 can suck wires at two ends of the broken wire onto the electrifying ring 207, the current on the electrifying ring 207 can change, signals are sent to the electric base plate 208 in the control box 8, the broken wire motor shell is separated by the shell taking claw and sent to the residue processing box 15, and the broken wire is filtered by the first filter plate 1501 and the second filter plate 1502, so that a layering effect is achieved.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Finally, it should be noted that: the foregoing description is only a preferred embodiment of the present utility model, and the present utility model is not limited thereto, but it is to be understood that modifications and equivalents of some of the technical features described in the foregoing embodiments may be made by those skilled in the art, although the present utility model has been described in detail with reference to the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model should be included in the protection scope of the present utility model.
Claims (7)
1. Wire inserting device for motor with broken wire alarming function, its characterized in that: the coil inserting device includes: the coil inserting platform (1), the coil inserting cylinder (2), the die taking claw (3), the coil taking claw (4), the moving screw (5), the sliding frame (6), the paper making machine (7), the control box (8), the shell supplying component (9), the power distribution cabinet (10), the coil arranging frame (11), the shell pressing rod (12), the paper taking die (13) and the auxiliary guide rail (14), the coil inserting cylinder (2), the shell supplying component (9) and the paper making machine (7) are sequentially arranged on the coil inserting platform (1), the shell pressing rod (12) is respectively arranged on two sides of the coil inserting cylinder (2), the coil arranging frame (11) is arranged on one side of the coil inserting platform (1) far away from the shell supplying component (9), the paper taking die (13) is arranged on the paper making machine (7), the paper taking die (13) and the paper making machine (7) are in detachable structures, the sliding frames (6) are arranged at two ends of the coil inserting platform (1), the moving screw (5) are arranged on the sliding frame (6), the moving screw (5) are arranged on two sides of the moving guide rail (5), the moving screw (14) are respectively connected with the moving screw (4) and the auxiliary screw (5) through the moving screw (14), the mold taking claw (3) and the shell taking claw (4) are positioned above the coil inserting cylinder (2), a control box (8) is arranged on the coil inserting platform (1), a power distribution cabinet (10) is arranged at the lower end of the coil inserting platform (1), the power distribution cabinet (10) is connected with the coil inserting cylinder (2), the mold taking claw (3), the shell taking claw (4) and the paper machine (7) through wires, and the power distribution cabinet (10) is connected with the control box (8) through wires;
the coil inserting tube (2) comprises: the wire embedding cylinder comprises a wire embedding cylinder body (201), a wire embedding thimble (202), a wire cutting alarm assembly (203) and a wire embedding hydraulic rod (204), wherein the wire embedding cylinder body (201) is arranged on a wire embedding platform (1) and is vertical to the wire embedding platform (1), a oilpaper mounting groove and a coil mounting groove are formed in the wire embedding cylinder body (201), a casing mounting position is formed in the upper end of the wire embedding cylinder body (201), the wire embedding thimble (202) is arranged in the wire embedding cylinder body (201), the wire embedding thimble (202) is in sliding connection with the wire embedding cylinder body (201), the wire embedding hydraulic rod (204) is arranged at the bottom end of the wire embedding cylinder body (201), the wire cutting alarm assembly (203) is arranged on the wire embedding thimble (202), and the wire cutting alarm assembly (203) comprises: the intelligent air suction device comprises an air suction motor (205), an air suction turbine (206), an energizing ring (207), an electric sensing substrate (208) and an air suction track (209), wherein the air suction turbine (206) is arranged on an inserting line hydraulic rod (204), the axis of the air suction turbine (206) is located in a vertical plane parallel to a movable screw rod (5), the electric sensing substrate (208) is arranged in the air suction turbine (206), the electric sensing substrate (208) is connected with a power distribution cabinet (10) through a wire, the energizing ring (207) is arranged on the electric sensing substrate (208), the air suction motor (205) is arranged at one end, far away from the electric sensing substrate (208), of the air suction turbine (206), the air suction track (209) is a vortex-shaped ventilation track, and the air suction track (209) is rotationally connected with the air suction turbine (206).
2. The wire inserting device for a motor having a wire breakage alarm function according to claim 1, wherein: the axes of the coil inserting cylinder (2), the shell feeding assembly (9) and the paper making machine (7) are on the same straight line, and the straight line where the movable screw (5) is located with the coil inserting cylinder (2), the shell feeding assembly (9) and the paper making machine (7) is of a parallel structure.
3. The wire inserting device for a motor having a wire breakage alarm function according to claim 2, wherein: the die-extracting claw (3) comprises: the die taking hydraulic rod (301), the die taking support column (302), the rotary pulley (303), the expansion motor (304), the expansion tooth block (305), the paper pushing tooth (306), the paper pushing motor (307), the spiral sliding block (308) and the moving motor (309), wherein the rotary pulley (303) is arranged in the spiral sliding block (308), the rotary pulley (303) is meshed with the moving screw (5), the spiral sliding block (308) is sleeved on the auxiliary guide rail (14) and is in sliding connection with the auxiliary guide rail (14), the axis of the die taking support column (302) is positioned in the same vertical plane with the axis of the rule cylinder (2) and the paper taking die (13), the outer diameter of the die taking support column (302) is smaller than the inner diameter of the paper taking die (13), the moving motor (309) is arranged in the spiral sliding block (308), the output end of the moving motor (309) is meshed with the rotary pulley (303), the die taking hydraulic rod (301) is arranged at the lower end of the spiral sliding block (308), one end of the die taking hydraulic rod (301) is sleeved on the auxiliary guide rail (14) and is provided with the motor (302), the inner diameter of the die taking support column (302) is far away from the axis of the spiral sliding block (308), the inner diameter of the die taking support column (302) is meshed with the expansion tooth (304), the paper feeding device is characterized in that a paper pushing motor (307) and paper pushing teeth (306) are arranged on the die taking support column (302), teeth are arranged at the upper end of the paper pushing teeth (306), the paper pushing motor (307) is connected with the paper pushing teeth (306) through tooth meshing, and each paper pushing tooth on the paper pushing teeth (306) corresponds to a paper feeding groove on the paper taking die (13).
4. The wire inserting device for a motor having a wire breakage alarm function according to claim 2, wherein: the shell taking claw (4) comprises: remove slider (401), get shell motor (402), remove pulley (403), get shell hydraulic stem (404), get shell box (405), get shell tooth (406), line cylinder (407), line axostylus axostyle (408), bradyseism spring (409), draw wire connecting rod (410), be provided with in remove slider (401) and remove pulley (403), remove pulley (403) cover on remove screw rod (5) and pass through threaded connection with remove screw rod (5), remove slider (401) cover on auxiliary guide (14) and with auxiliary guide (14) sliding connection, be provided with in remove slider (401) and get shell motor (402), get shell motor (402) output and remove pulley (403) meshing, remove slider (401) bottom and be provided with get shell hydraulic stem (404), get shell hydraulic stem (404) bottom and be provided with get shell box (405), get shell box (405) the highest position that highly is higher than in line section of thick bamboo (2), get shell box (405) and be provided with shell (406) and get shell tooth (405) and get shell box (405) and be connected with line cylinder (408) and get shell box (408), the axis of punching wire axostylus axostyle (408) is in same vertical plane with rule section of thick bamboo (2), confession shell subassembly (9), punching wire axostylus axostyle (408) and get shell box (405) sliding connection, punching wire cylinder (407) output is connected with punching wire axostylus axostyle (408), punching wire axostylus axostyle (408) keep away from punching wire cylinder (407) one end is provided with a plurality of connecting rod (410) that act as go-between, every act as go-between connecting rod (410) and punching wire axostylus axostyle (408) pass through bearing swivelling joint, be provided with bradyseism spring (409) between every connecting rod (410) and the punching wire axostylus axostyle (408) respectively, the quantity of acting as go-between connecting rod (410) is unanimous and the position corresponds with the quantity of inserts coil.
5. The wire inserting device for a motor having a wire breakage alarm function according to claim 2, wherein: the shell supply assembly (9) comprises: supply shell pillar (901), supply shell spring (902), supply shell seat (903), location voussoir (904), location spring (905), supply shell pillar (901) to set up on rule platform (1), supply to be provided with on the shell pillar (901) and supply shell seat (903) and with supply shell pillar (901) sliding connection, supply to be provided with between shell seat (903) and the rule platform (1) and supply shell spring (902), supply shell pillar (901) top to be provided with a plurality of location voussoir (904), every location voussoir (904) and supply shell pillar (901) sliding connection, be provided with location spring (905) between every location voussoir (904) and the confession shell pillar (901) respectively.
6. The wire inserting device for a motor having a wire breakage alarm function according to claim 2, wherein: be provided with on rule platform (1) incomplete product processing case (15), incomplete product processing case (15) are located between supply shell subassembly (9) and rule section of thick bamboo (2), incomplete product processing case (15) are detachable with rule platform (1) and are connected, be provided with first filter (1501), second filter (1502) in incomplete product processing case (15), the filtration radius of first filter (1501) is greater than the filtration radius of second filter (1502).
7. The wire inserting device for a motor having a wire breakage alarm function according to claim 1, wherein: a plurality of shockproof bases (16) are arranged below the power distribution cabinet (10).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111265746.1A CN113953215B (en) | 2021-10-28 | 2021-10-28 | Wire inserting device with wire breakage alarm function for motor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111265746.1A CN113953215B (en) | 2021-10-28 | 2021-10-28 | Wire inserting device with wire breakage alarm function for motor |
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| Publication Number | Publication Date |
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| CN113953215A CN113953215A (en) | 2022-01-21 |
| CN113953215B true CN113953215B (en) | 2023-11-21 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202111265746.1A Active CN113953215B (en) | 2021-10-28 | 2021-10-28 | Wire inserting device with wire breakage alarm function for motor |
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| JP2003348804A (en) * | 2002-05-27 | 2003-12-05 | Sanko Kiki Co Ltd | Interphase sheet insertion device to stator core |
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| CN105958760A (en) * | 2016-04-11 | 2016-09-21 | 江苏本格自动化科技有限公司 | All-in-one machine of coiling and inserting lines |
| CN108631524A (en) * | 2018-07-12 | 2018-10-09 | 江苏本格自动化科技有限公司 | One kind is automatically around embedding equipment integrating |
| CN109067118A (en) * | 2018-09-26 | 2018-12-21 | 江苏本格自动化科技有限公司 | A kind of winding and inserting all-in-one machine of Full-automatic uniform wiring |
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2021
- 2021-10-28 CN CN202111265746.1A patent/CN113953215B/en active Active
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2003348804A (en) * | 2002-05-27 | 2003-12-05 | Sanko Kiki Co Ltd | Interphase sheet insertion device to stator core |
| JP2006121864A (en) * | 2004-10-25 | 2006-05-11 | Nissan Motor Co Ltd | Insertion method and coil inserting device |
| CN203151332U (en) * | 2012-09-25 | 2013-08-21 | 杭州杰沃精工机械有限公司 | Coil inserting machine |
| CN203660819U (en) * | 2013-11-28 | 2014-06-18 | 苏州市圣玛特电机设备制造有限公司 | Semiautomatic coil inserting machine |
| CN104079126A (en) * | 2014-07-17 | 2014-10-01 | 浙江正田电机制造有限公司 | Automatic line embedding device for automobile generator stator |
| CN105958760A (en) * | 2016-04-11 | 2016-09-21 | 江苏本格自动化科技有限公司 | All-in-one machine of coiling and inserting lines |
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| Publication number | Publication date |
|---|---|
| CN113953215A (en) | 2022-01-21 |
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