CN107009638A - 一种热铆机 - Google Patents

一种热铆机 Download PDF

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CN107009638A
CN107009638A CN201710304712.6A CN201710304712A CN107009638A CN 107009638 A CN107009638 A CN 107009638A CN 201710304712 A CN201710304712 A CN 201710304712A CN 107009638 A CN107009638 A CN 107009638A
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CN107009638B (zh
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陆林
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Suzhou Kangfushi Technology Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/56Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits
    • B29C65/60Riveting or staking
    • B29C65/606Riveting or staking the rivets being integral with one of the parts to be joined, i.e. staking
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/78Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
    • B29C65/7802Positioning the parts to be joined, e.g. aligning, indexing or centring
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/78Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
    • B29C65/7858Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus characterised by the feeding movement of the parts to be joined
    • B29C65/7876Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus characterised by the feeding movement of the parts to be joined oscillating around an axis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/82Testing the joint
    • B29C65/8269Testing the joint by the use of electric or magnetic means
    • B29C65/8276Testing the joint by the use of electric or magnetic means by the use of electric means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/81General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
    • B29C66/816General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the mounting of the pressing elements, e.g. of the welding jaws or clamps
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/82Pressure application arrangements, e.g. transmission or actuating mechanisms for joining tools or clamps
    • B29C66/824Actuating mechanisms
    • B29C66/8242Pneumatic or hydraulic drives
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Presses And Accessory Devices Thereof (AREA)
  • Insertion Pins And Rivets (AREA)

Abstract

本发明公开了一种热铆机,包含工作台;所述工作台上设置有旋转装置;所述旋转装置呈圆形设置,所述旋转装置外围按照工序依次在工作台上设置有取放模具区域、翻盖装置、热铆装置和测高装置;所述取放模具区域、翻盖装置、热铆装置和测高装置对应的旋转装置上分别设置有模具座组;所述旋转装置将模具座组旋转到某一工作位置并完成操作后,再旋转到下一个工作位置;所述模具座组包含第一模具座和第二模具座,分别用来安装塑料盒和塑料盖,所述翻盖装置可将塑料盖翻转并盖在塑料盒上;所述热铆装置可将塑料盒上伸出塑料盖的铆柱融化形成铆头;所述测高装置用来测量铆头的露出高度是否达到标准;本发明所述的热铆机能自动装配、热铆和自动检测。

Description

一种热铆机
技术领域
本发明涉及一种能自动装配、热铆和自动检测的热铆机。
背景技术
塑料热铆组装是结构简单、高可靠性、高性价比的永久性固定装配的方法,受到了广泛的采用。现有技术存在的缺点是:需要人工翻盖进行热铆,铆接后的塑料产品需要人工进行检测铆头是否否格,人工费用极大。为此我们研发了一种能自动装配、热铆和自动检测的热铆机。
发明内容
本发明目的是为了克服现有技术的不足而提供一种能自动装配、热铆和自动检测的热铆机。
为达到上述目的,本发明采用的技术方案是:一种热铆机,包含工作台;所述工作台上设置有旋转装置;所述旋转装置呈圆形设置,所述旋转装置外围按照工序依次在工作台上设置有取放模具区域、翻盖装置、热铆装置和测高装置;所述取放模具区域、翻盖装置、热铆装置和测高装置对应的旋转装置上分别设置有模具座组;所述旋转装置将模具座组旋转到某一工作位置后,待其操作完成后,再旋转到下一个工作位置;所述模具座组包含第一模具座和第二模具座;所述第一模具座用来安装塑料盒,所述第二模具座用来安装塑料盖,所述第二模具座的正下方的旋转装置上分别设置有缺口部;所述翻盖装置可将塑料盖翻转,并盖在塑料盒上;所述热铆装置可将塑料盒上伸出塑料盖的铆柱融化形成铆头,使塑料盒与塑料盖铆接在一起;所述测高装置用来测量铆头的露出高度是否达到制作标准。
优选的,所述翻盖装置包含支架,所述支架内表面设置有滑轨,所述滑轨上设置有滑块;所述滑块上设置有穿过滑轨内侧的翻转组件;所述支架下部设置有固定的有杆气缸,所述有杆气缸一端设置有在滑块上;所述翻转组件外侧设置翻转电机;所述翻转组件上设置有4个卡爪;所述翻转组件下方设置有抓紧气缸;所述有杆气缸驱动,控制滑块上下移动距离,从而控制翻转组件上下移动穿过缺口部移动到在塑料盖下方;所述抓紧气缸驱动卡爪,使卡爪抓紧塑料盖;所述翻转电机驱动翻转组件,控制塑料盖翻转,并盖在塑料盒上,使铆柱穿过塑料盖上对应的通孔,露出铆柱。
优选的,所述热铆装置包含热铆支架;所述热铆支架上部内侧设置有凹轨;所述凹轨中设置有可滑动的铆头柱板;所述铆头柱板下端表面设置有呈矩形状排列的4个下压气缸;所述下压气缸下端分别设置有铆头柱;所述铆头柱底端设置有可融化铆柱的热铆头;所述下压气缸驱动使导杆下移,控制铆头柱下移,从而使热铆头套住铆柱,并融化铆柱形成铆头,使塑料盒与塑料盖铆接在一起。
优选的,所述测高装置包含气缸架;所述气缸架上设置有气缸;所述气缸架头部设置有气缸电机;所述气缸上设置有气缸滑轨;所述气缸滑轨上设置有可滑动的滑块组件;所述滑块组件一端设置有电机;所述滑块组件上设置有可滑动的固定支架;所述固定支架外表面上设置有2个间隔设置的测距感应器;所述气缸电机驱动气缸,控制滑块组件横向移动距离;所述电机驱动,控制固定支架纵向移动距离,从而控制测距感应器纵向移动距离,达到铆头所在位置的上方,测出铆头的露出高度是否达到制作标准;当测出铆头的露出高度未达到制作标准时,报警装置报警,以提醒操作人员;当测出铆头的露出高度达到制作标准时,报警装置不报警。
由于上述技术方案的运用,本发明与现有技术相比具有下列优点:
本发明所述的热铆机,通过旋转装置与取放模具区域、翻盖装置、热铆装置和测高装置的配合,控制塑料盖的自动翻转,控制铆柱的融化,形成铆头,并且测出铆头是否达到标准;本发明能自动化翻转塑料盖、铆接、测高,提高生产效率,降低成本。
附图说明
下面结合附图对本发明技术方案作进一步说明:
附图1为本发明所述的热铆机的立体图;
附图2为附图1的A部放大图;
附图3为本发明所述的热铆机的翻盖装置的放大图;
附图4为本发明所述的热铆机的热铆装置的放大图;
附图5为本发明所述的热铆机的测高装置的放大图;
其中:1、工作台;2、旋转装置;21、缺口部;3、模具座组;4、塑料盒;41、铆柱;5、塑料盖;6、取放模具区域、7、翻盖装置;71、支架;72、滑轨;73、滑块;74、翻转组件;75、有杆气缸;76、翻转电机;77、卡爪;78、抓紧气缸;8、热铆装置;81、热铆支架;82、凹轨;83、铆头柱板;84、下压气缸;85、铆头柱;86、热铆头;9、测高装置;91、气缸架;92、气缸;93、气缸电机;94、气缸滑轨;95、滑块组件;96、电机;97、固定支架;98、测距感应器。
具体实施方式
下面结合附图及具体实施例对本发明作进一步的详细说明。
附图1-5为本发明所述的热铆机,包含工作台1;所述工作台1上设置有旋转装置2;所述旋转装置2呈圆形设置,其上均匀的设置有4组模具座组3;所述模具座组3包含第一模具座和第二模具座;所述第一模具座用来安装塑料盒4,所述第二模具座用来安装塑料盖5,所述第二模具座的正下方的旋转装置2上分别设置有缺口部21;所述塑料盒4里设置有凸起的铆柱41;所述塑料盖5相对应的设置有通孔(未标出);所述旋转装置2外围按照工序依次在工作台1上设置有取放模具区域6、翻盖装置7、热铆装置8和测高装置9;所述取放模具区域6、翻盖装置7、热铆装置8和测高装置9对应的旋转装置2上分别设置有模具座组3;所述旋转装置2将模具座组3旋转到某一工作位置后,待其操作完成后,再旋转到下一个工作位置。
所述取放模具区域6可以使工人取放塑料盒4和塑料盖5。
所述翻盖装置7包含支架71,所述支架71内表面设置有滑轨72,所述滑轨72上设置有滑块73;所述滑块73上设置有穿过滑轨72内侧的翻转组件74;所述支架71下部设置有固定的有杆气缸75,所述有杆气缸75一端设置有在滑块73上;所述翻转组件74外侧设置翻转电机76;所述翻转组件74上设置有4个卡爪77;所述翻转组件74下方设置有抓紧气缸78;所述有杆气缸75驱动,控制滑块73上下移动距离,从而控制翻转组件74上下移动穿过缺口部21移动到在塑料盖5下方;所述抓紧气缸78驱动卡爪77,使卡爪77抓紧塑料盖5;所述翻转电机76驱动翻转组件74,控制塑料盖5翻转,并盖在塑料盒4上,使铆柱41穿过塑料盖5上对应的通孔(未标出),露出铆柱41;此后,所述抓紧气缸78驱动卡爪77,使卡爪77松开塑料盖5;所述翻转电机76驱动翻转组件74使其复位;所述有杆气缸75驱动,控制滑块73下移,从而控制翻转组件74下移穿过缺口部21,回到初始位置,结束翻盖装置7的工作。
所述热铆装置8包含热铆支架81;所述热铆支架81上部内侧设置有凹轨82;所述凹轨82中设置有可滑动的铆头柱板83;所述铆头柱板83下端表面设置有呈矩形状排列的 4个下压气缸84;所述下压气缸84下端分别设置有铆头柱85;所述铆头柱85底端设置有可融化铆柱41的热铆头86;所述下压气缸84驱动使导杆(未标出 )下移,控制铆头柱85下移,从而使热铆头86套住铆柱41,并融化铆柱41形成铆头(未标出),使塑料盒4与塑料盖5铆接形成塑料工件(未标出)。
所述测高装置9包含气缸架91;所述气缸架91上设置有气缸92;所述气缸架91头部设置有气缸电机93;所述气缸92上设置有气缸滑轨94;所述气缸滑轨94上设置有可滑动的滑块组件95;所述滑块组件95一端设置有电机96;所述滑块组件95上设置有可滑动的固定支架97;所述固定支架97外表面上设置有2个与横向铆柱41间距等距的测距感应器98;所述气缸电机93驱动气缸92,控制滑块组件95横向移动距离;所述电机96驱动,控制固定支架97纵向移动距离,从而控制测距感应器98纵向移动距离,达到铆头(未标出)所在位置的上方,测出铆头(未标出)的露出高度是否达到制作标准;当测出铆头(未标出)的露出高度未达到制作标准时,报警装置报警,以提醒操作人员;当测出铆头(未标出)的露出高度达到制作标准时,报警装置不报警;当塑料工件(未标出)转动到在取放模具区域6时,达标的塑料工件(未标出)放置到达标处,未达标的塑料工件(未标出)放置到未达标处。
由于上述技术方案的运用,本发明与现有技术相比具有下列优点:
本发明所述的热铆机,通过旋转装置与取放模具区域、翻盖装置、热铆装置和测高装置的配合,控制塑料盖的自动翻转,控制铆柱的融化,形成铆头,并且测出铆头是否达到标准;本发明能自动化翻转塑料盖、铆接、测高,提高生产效率,降低成本。
上述实施例只为说明本发明的技术构思及特点,其目的在于让熟悉此项技术的人士能够了解本发明的内容并加以实施,并不能以此限制本发明的保护范围,凡根据本发明精神实质所作的等效变化或修饰,都应涵盖在本发明的保护范围内。

Claims (4)

1.一种热铆机,包含工作台;其特征在于:所述工作台上设置有旋转装置;所述旋转装置呈圆形设置,所述旋转装置外围按照工序依次在工作台上设置有取放模具区域、翻盖装置、热铆装置和测高装置;所述取放模具区域、翻盖装置、热铆装置和测高装置对应的旋转装置上分别设置有模具座组;所述旋转装置将模具座组旋转到某一工作位置后,待其操作完成后,再旋转到下一个工作位置;所述模具座组包含第一模具座和第二模具座;所述第一模具座用来安装塑料盒,所述第二模具座用来安装塑料盖,所述第二模具座的正下方的旋转装置上分别设置有缺口部;所述翻盖装置可将塑料盖翻转,并盖在塑料盒上;所述热铆装置可将塑料盒上伸出塑料盖的铆柱融化形成铆头,使塑料盒与塑料盖铆接在一起;所述测高装置用来测量铆头的露出高度是否达到制作标准。
2.根据权利要求1所述的热铆机,其特征在于:所述翻盖装置包含支架,所述支架内表面设置有滑轨,所述滑轨上设置有滑块;所述滑块上设置有穿过滑轨内侧的翻转组件;所述支架下部设置有固定的有杆气缸,所述有杆气缸一端设置有在滑块上;所述翻转组件外侧设置翻转电机;所述翻转组件上设置有4个卡爪;所述翻转组件下方设置有抓紧气缸;所述有杆气缸驱动,控制滑块上下移动距离,从而控制翻转组件上下移动穿过缺口部移动到在塑料盖下方;所述抓紧气缸驱动卡爪,使卡爪抓紧塑料盖;所述翻转电机驱动翻转组件,控制塑料盖翻转,并盖在塑料盒上,使铆柱穿过塑料盖上对应的通孔,露出铆柱。
3.根据权利要求1所述的热铆机,其特征在于:所述热铆装置包含热铆支架;所述热铆支架上部内侧设置有凹轨;所述凹轨中设置有可滑动的铆头柱板;所述铆头柱板下端表面设置有呈矩形状排列的4个下压气缸;所述下压气缸下端分别设置有铆头柱;所述铆头柱底端设置有可融化铆柱的热铆头;所述下压气缸驱动使导杆下移,控制铆头柱下移,从而使热铆头套住铆柱,并融化铆柱形成铆头,使塑料盒与塑料盖铆接在一起。
4.根据权利要求1所述的热铆机,其特征在于:所述测高装置包含气缸架;所述气缸架上设置有气缸;所述气缸架头部设置有气缸电机;所述气缸上设置有气缸滑轨;所述气缸滑轨上设置有可滑动的滑块组件;所述滑块组件一端设置有电机;所述滑块组件上设置有可滑动的固定支架;所述固定支架外表面上设置有2个间隔设置的测距感应器;所述气缸电机驱动气缸,控制滑块组件横向移动距离;所述电机驱动,控制固定支架纵向移动距离,从而控制测距感应器纵向移动距离,达到铆头所在位置的上方,测出铆头的露出高度是否达到制作标准;当测出铆头的露出高度未达到制作标准时,报警装置报警,以提醒操作人员;当测出铆头的露出高度达到制作标准时,报警装置不报警。
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