CN106984496A - One kind spray three proofings production equipment and process - Google Patents
One kind spray three proofings production equipment and process Download PDFInfo
- Publication number
- CN106984496A CN106984496A CN201710317943.0A CN201710317943A CN106984496A CN 106984496 A CN106984496 A CN 106984496A CN 201710317943 A CN201710317943 A CN 201710317943A CN 106984496 A CN106984496 A CN 106984496A
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- Prior art keywords
- double track
- product
- proofings
- lift
- spray
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C9/00—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
- B05C9/08—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
- B05C9/12—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation being performed after the application
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/20—Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
- B05C5/0208—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to separate articles
- B05C5/0212—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to separate articles only at particular parts of the articles
Landscapes
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
Three proofings production equipment and process is sprayed the invention provides one kind, using the production equipment of the automated mechanical production equipment semi-automation of instead of over, three spray three proofings processes are incorporated on a streamline, it substantially reduce the number artificial participation, reduce the labor intensity of operator, production cost is reduced, production efficiency and product quality is improved.Including the point three proofings module being sequentially connected with, spray three proofings module and drain pan lock screw module；Point three proofings module includes the first transport mechanism, the point gum machine and surface drying frame being sequentially arranged in the middle of the first transport mechanism；Spray three proofings module includes the second transport mechanism, the flush coater and baking box being sequentially arranged in the second transport mechanism；Drain pan lock screw module includes the workbench and drain pan screw locking machine set gradually；Drain pan lock screw module is combined the product that spray three proofings module circulates with drain pan and lock screw is fixed, and after the completion of screw locking, tool is separated with product outside the drain pan screw locking machine.
Description
Technical field
The present invention relates to production and processing field, more particularly to a kind of spray three proofings production equipment and process.
Background technology
Three proofings technique is sprayed in LED display manufacture craft to be followed successively by keypoint part point three proofings, comprehensively spray three proofings and will produce
Product lock three steps on drain pan, and original spray three proofings operation is manually entered by manually carrying out three liquid-proof of a little three liquid-proof and spray
Locking for row screw, is operated even if using the feeding blanking from dynamic point three proofings equipment, but between three steps and putting three proofings
In surface drying process be all to be carried out by manually, on the one hand such mode of production needs to use substantial amounts of turnover tool, week
Turn equipment and operating personnel；The two whole production line needs to take a large amount of places；Meanwhile, artificial operation in process of production is difficult to
Ensure the uniformity of product quality, and the easily generation accidental damage product in circular flow.
The content of the invention
Three proofings production equipment and process is sprayed the invention provides one kind, be instead of using automated mechanical production equipment
The production equipment of semi-automation is gone, three spray three proofings processes are incorporated on a streamline, artificial participation is substantially reduce the number,
The labor intensity of operator is reduced, production cost is reduced, production efficiency and product quality is improved.
To achieve the above object, technical solution of the present invention is：
One kind spray three proofings production equipment, including point three proofings module, spray three proofings module and the drain pan lock screw being sequentially connected with
Module；
Described three proofings module includes the first transport mechanism, the point gum machine being sequentially arranged in the middle of first transport mechanism
And surface drying frame；Product is combined with tool rear to carry out the liquid-proof of keypoint part point three to product by described three proofings module and dries
Operation；
The spray three proofings module include the second transport mechanism, the flush coater being sequentially arranged in second transport mechanism with
And baking box；The product that the spray three proofings module circulates to described three proofings module carries out comprehensively three liquid-proof of spraying and drying
Operation；
The drain pan lock screw module includes the workbench and drain pan screw locking machine set gradually；The drain pan locks screw
Module is combined the product that the spray three proofings module circulates with drain pan and lock screw is fixed, and is completed in screw locking
Afterwards, tool is separated with product outside the drain pan screw locking machine.
Further, in addition to tool transport module, the tool transport module collects the tool after being separated with product, and
Tool is transmitted to the original position of described three proofings module.
Further, first transport mechanism include set gradually the first double track connection platform, the second double track connection platform,
First double track lift and the second double track lift；The point gum machine is arranged on the first double track connection platform and described second
Between double track connection platform, the surface drying frame is arranged between the first double track lift and the second double track lift.
Further, second transport mechanism includes the 3rd double track connection platform and conveyer belt set gradually；Described
Three double track connection platforms are arranged on after the second double track lift；The flush coater be installed in the 3rd double track connection platform with
Between the conveyer belt；The baking box is arranged on after the conveyer belt.
Further, the workbench is bilateral belt line, and the bilateral belt line is arranged on after the baking box.
Further, the tool transport module includes tool conveyer belt and double track elevator, the tool conveyer belt one
End connects with the outlet of the drain pan screw locking machine, and the other end connects with the double track elevator entrance；The double track elevator
Outlet connect with the entrance of the first double track connection platform.
Further, the point gum machine is the selective point gum machine of double track.
Further, the first double track lift and the second double track lift include crane, lifting platform, liter
Motor and elevator controller are dropped, and the lifting platform is installed in the crane provided with transmission guide rail, the lifting platform,
The lifting motor controls lifting platform elevating movement in the crane；The elevator controller is passed including lift
Sensor, lift control circuit and lift control drain pan, the lift-sensor is installed on the lifting platform, described
Lift control circuit is electrically connected with the lift-sensor, and the lift control drain pan controls circuit with the lift
Signal is connected, and is set to the motion mode to the lift.
Further, the first double track connection platform, the second double track connection platform and the 3rd double track connection platform are wrapped
Include connection platform frame, bilateral track and connection platform controller；The bilateral track laying is described in the connection platform frame
Connection platform controller includes being installed in the connection platform inductor at the bilateral track two ends and is installed in plugging into the frame
Platform controls circuit, connection platform inductor and the connection platform control circuit electrical connection.
Further, the surface drying frame includes support body, the surface drying frame drive mechanism being installed on the support body and surface drying frame
Controlling organization, the support body, which includes being equipped with sleeper, the sleeper in multilayer layer frame, every frame layer by layer, is fixed with guide rail；Every layer
Slideway is additionally provided with layer frame, the slideway is vertically arranged with the guide rail, the side of the sleeper is embedded in the slideway, described
The end of slideway is provided with position-limit mechanism, and the guide rail can be pulled out along the slideway direction.
Further, the guide rail includes two heavy tracks being parallel to each other and is set on the outside of the heavy duty guide rail
Rail brackets；The heavy track includes track frame and the heavy track chain being enclosed on outside the track frame；The guide rail
Two ends are provided with lead angle.
Further, the surface drying frame drive mechanism includes motor, driving chain and drive link, the surface drying frame control machine
Structure controls the motor to rotate, and the motor is installed in the frame of the slideway rear end and its top is covered with Weight plate；Institute
The output shaft for stating motor is provided with drive sprocket, and the drive link is provided with driven sprocket, the drive sprocket and described driven
The driving chain is provided between sprocket wheel；The drive link two ends are respectively provided with one and collaborate sprocket wheel, and each sprocket wheel that collaborates is distinguished
Transmission is engaged with being located on the inside of the heavy track chain of respective one end.
Further, the surface drying frame controlling organization include surface drying frame control PLC, control relay, Switching Power Supply and
Optoelectronic switch, the optoelectronic switch is installed on the framework of the surface drying frame, and is connected with the surface drying frame control PLC signal；
The Switching Power Supply controls the switch of the surface drying frame controlling organization；The input of the control relay and the surface drying frame control
PLC processed is connected, and output end controls the surface drying frame drive mechanism.
Further, the double track elevator includes elevator frame, elevator microscope carrier, elevator motor and elevator
Control unit, the elevator microscope carrier is installed in the elevator frame, and the elevator motor is to control the lifting
The airborne elevating movement in the elevator frame；The hoister control unit includes elevator inductor and elevator control
Circuit processed, the elevator inductor is installed on the elevator microscope carrier, the elevator inductor and the elevator control
Circuit electrical connection processed.
One kind spray three proofings production technology, including following technological process：
A, product carry out keypoint part point three proofings operation by a three proofings module；
Enter spray three proofings module after the completion of b, point three proofings operation, carry out spray three proofings operation；
Enter drain pan after the completion of c, spray three proofings operation and lock screw module, product is screwed with drain pan and is connected.
Further, three proofings operation is put described in step a includes following industrial flow：
(a), the product for flowing into a upper process loads on double track elevator, is carried out by the double track elevator on automatic
Material；
(b), product is sent into the first double track connection platform by the double track elevator, and the first double track connection platform passes product
Deliver to the selective point gum machine of double track；
(c), product enters after the selective point gum machine of the double track according to the program pre-set to the emphasis on product
Device carries out dispensing operation successively；
(d), after the completion of dispensing, product flows into the second double track connection platform, and the first double track is sent to through the second double track connection platform
Lift；
(e), the double track lift carries product to the support body entrance of surface drying frame, and the product is sent into the frame
Product is sent to predeterminated position by the conveyer belt in body, the support body, while product is sent into support body, surface drying frame control machine
Structure starts timing to the product entry time；
(f), repeat step (a) arrives (e), until the surface drying frame fills product per layer frame body.
Further, three proofings operation is sprayed described in step b includes following industrial flow：
(a), surface drying time of the timer record per flake products, the is sent to after the product reaches preset time by product
Two double track lifts；
(b), the second double track lift is got and the 3rd double track connection platform is sent to after product, and the 3rd double track connection platform should
Comprehensive spray three proofings operation of product is carried out in product feeding flush coater；
(c), after the completion of the work of three machines of spray, the product is sent into conveyer belt, conveyer belt is sent to baking box and toasted；
(d), repeated the above steps (a) to (e), and the product on surface drying frame is sequentially removed into carry out operation.
Further, screw operation is locked described in step c includes following industrial flow：
(a), the product after oven cooking cycle is sent to bilateral belt line, assembles product and drain pan in bilateral belt line,
And send into the progress lock screw operation of drain pan screw locking machine；
(b) subsequent processing is transferred to after, screw is locked.
Further, the surface drying frame pan feeding operation includes following industrial flow：
A) elevator controller of the first double track lift controls double track elevator motion and searches the sky on surface drying frame
Layer；
B) second double track is refuted to the product waited on platform to be delivered to and the fishplate bar of the first double track lift intersection position, first
Double track lift is entered in the first double track lift to product behind fishplate bar position；
C) the first double track lift starts to be elevated to the dead level position of search, and product enters in the dead level of surface drying frame；
D) product enters after surface drying frame, and surface drying frame control PLC starts to cache timing, and the first double track lift is elevated to fishplate bar
Position connects next product.
Further, the surface drying frame discharging operation includes following industrial flow：
A), product is cached in surface drying frame, and surface drying frame control PLC control program SER search instructions search cache-time most
Big value, when maximum >=surface drying frame caching setting time, i.e. product cache-time is arrived, and product can discharge；
B) the second double track lift automatic lifting to can go out the bed of material position fishplate bar, product automatic transport to the second double track lift
The ejecting plate position connected with surface drying frame, product is transported on the second double track lift；
C) the 3rd double track connection platform is plugged into without the product automatic transport in product then the second double track lift to the 3rd double track
On platform, the product if the 3rd double track connection platform has plate in the second double track lift is rested on lift, treats the 3rd double track
When connection platform is vacant, product is just delivered to the 3rd double track connection platform by the second double track lift automatically, and product is completely transported to the 3rd
After double track connection platform, the circulation of the second double track lift connects next piece of product discharge.
From the above-mentioned description of this invention, compared to the prior art, the invention has the advantages that：
First, the present invention uses the production equipment of the automated mechanical production equipment semi-automation of instead of over, by three
Spray three proofings process is incorporated on a streamline, be substantially reduce the number artificial participation, is reduced the labor intensity of operator, is reduced
Production cost, improves production efficiency and product quality, production capacity is original 4 times per hour.
2nd, original scattered streamline is integrated and connected by the present invention, tool needed for eliminating original material cycling storage,
Equipment and space, reduce the occupancy of production site.
3rd, the present invention will send tool back to initial position automatically again by tool transport module after flow is finished, and keep away
The flow of man-handling of materials tool is exempted from, has not only saved manpower, more improve production efficiency, reduce production cost.
4th, the first double track lift and the overall firm stable of the second double track lift in the present invention, change product conveniently,
Flexibility is strong；By modularized design and individually control to evaluate and control, equipment operation and maintenance more facilitate.
5th, the first double track connection platform, the second double track connection platform, the 3rd double track connection platform and conveyer belt are passed through in the present invention
Product is transported to point gum machine, flush coater and baking box, material is obtained buffering of passing a bridge in feeding way is transported, alleviate wire body and
The pressure of board.
6th, surface drying frame includes multilayer layer frame in the present invention, adds the parking space and surface drying time of product, and per layer by layer
Frame is separation design with guide rail, and track passes in and out layer frame, the convenient inspection and maintenance to track separately through slideway.
7th, the two ends of middle guide of the present invention are provided with lead angle, it is ensured that will not clamp during work.
8th, motor is arranged on slideway rear end in the present invention, and is stamped Weight plate above, prevents side in pull guide
Turn over, while the position-limit mechanism of slideway end can prevent it from pulling out the problems such as transition slides during track pull-out.
9th, surface drying frame controlling organization is arranged on above framework in the present invention, motor is arranged on behind framework and by transmission
Bar controls do not have any line, only track and chain assemblies on chain movement, such track, simple in construction, facilitates follow-up dimension
Shield and repairing.
Tenth, only need a small amount of personnel to carry out the nurse of equipment in whole technological process of the invention, saved cost of labor, carried
High production efficiency；Use automatic control system, it is ensured that the uniformity of product, improve product yield, reduce people
The damage risk that work transhipment is caused.
Brief description of the drawings
Accompanying drawing described herein is used for providing a further understanding of the present invention, constitutes the part of the present invention, this hair
Bright schematic description and description is used to explain the present invention, does not constitute inappropriate limitation of the present invention.In the accompanying drawings：
Fig. 1 is overall structure diagram of the invention；
Fig. 2 is surface drying frame structural representation one of the invention；
Fig. 3 is surface drying frame structural representation two of the invention；
Fig. 4 is the structural representation of the stereogram of the surface drying rack-layer frame of the present invention；
Fig. 5 is the structural representation of the side view of the surface drying rack-layer frame of the present invention；
Fig. 6 is the motor mounting part schematic diagram of the surface drying frame of the present invention；
Fig. 7 is the schematic diagram of the work block diagram of surface drying frame controlling organization of the present invention；
Fig. 8 is the first double track lift of the present invention and the structural representation of the second double track lift；
Fig. 9 shows for the structure of the first double track connection platform, the second double track connection platform and the 3rd double track connection platform of the present invention
It is intended to.
Embodiment
In order that technical problems, technical solutions and advantages to be solved are clearer, clear, tie below
Drawings and examples are closed, the present invention will be described in further detail.It should be appreciated that specific embodiment described herein is only used
To explain the present invention, it is not intended to limit the present invention.
Referring to figs. 1 to Fig. 9, one kind spray three proofings production equipment, including point three proofings module 1, the spray three proofings module 2 being sequentially connected with
And drain pan lock screw module 3；
Described three proofings module 1 includes the first transport mechanism 10, is sequentially arranged in the middle of first transport mechanism 10
Point gum machine 11 and surface drying frame 12；Product combined with tool it is rear by described three proofings module 1 to product carry out keypoint part point
Three liquid-proof and dry operation；
The spray three proofings module 2 includes the second transport mechanism 20, the spray being sequentially arranged in second transport mechanism 20
Painting machine 21 and baking box 22；The product that described spray three proofings 2 pairs of described three proofings modules 1 of module circulate comprehensively is sprayed
Three liquid-proof and drying operation；
The drain pan lock screw module 3 includes the workbench 30 and drain pan screw locking machine 31 set gradually；The drain pan
Lock screw module 3 is combined the product that the spray three proofings module 2 circulates with drain pan and lock screw is fixed, in screw
After the completion of locking, tool is separated with product outside the drain pan screw locking machine 31.
Also include tool transport module 7, the tool transport module 7 collects the tool after being separated with product, and by tool
Transmit to the original position of described three proofings module 1.
First transport mechanism 10 include set gradually the first double track connection platform 100, the second double track connection platform 101,
First double track lift 102 and the second double track lift 103；The point gum machine 11 is arranged on the first double track connection platform
Between 100 and the second double track connection platform 101, the surface drying frame 12 is arranged on the first double track lift 102 and described
Between second double track lift 103.
Second transport mechanism 20 includes the 3rd double track connection platform 200 and conveyer belt 201 set gradually；Described 3rd
Double track connection platform 200 is arranged on after the second double track lift 103；The flush coater 21 is installed in the 3rd double track
Between connection platform 200 and the conveyer belt 201；The baking box 22 is arranged on after the conveyer belt 201.
The workbench 30 is bilateral belt line, and the bilateral belt line is arranged on after the baking box 22.
The tool transport module 7 includes tool conveyer belt 70 and double track elevator 71, described one end of tool conveyer belt 70
Outlet with the screw locking machine connects, and the other end connects with the entrance of double track elevator 71；The double track elevator 71
Outlet connects with the entrance of the first double track connection platform 100.
The point gum machine 11 is the selective point gum machine of double track.
The first double track lift 102, the second double track lift 103, the dress plate lift 51 and described
Unloading plate lift 53 includes crane 800, lifting platform 801, lifting motor 802 and elevator controller 803, the lifting
Platform 801 is installed in the crane 800 provided with transmission guide rail, the lifting platform 801, and the lifting motor 802 controls institute
State the elevating movement in the crane 800 of lifting platform 801；The elevator controller 803 includes lift-sensor, lifting
Machine controls circuit and lift control drain pan, and the lift-sensor is installed on the lifting platform 801, the lift
Control circuit is electrically connected with the lift-sensor, and the lift control drain pan connects with lift control circuit signal
Connect, set to the motion mode to the lift.
The first double track connection platform 100, the second double track connection platform 101 and the 3rd double track connection platform 200 are wrapped
Include connection platform frame 900, bilateral track 901 and connection platform controller 902；The bilateral track 901 is laid on described plug into
In platform frame 900, the connection platform controller 902 include be installed in the two ends of bilateral track 901 connection platform inductor and
It is installed in the connection platform control circuit in the frame, connection platform inductor and the connection platform control circuit electrical connection.
The surface drying frame 12 includes support body 120, the surface drying frame drive mechanism 121 being installed on the support body 120 and surface drying
Frame controlling organization 122, the support body 120 includes being equipped with sleeper 1200, the sleeper in multilayer layer frame 123, every frame layer by layer
Guide rail 1201 is fixed with 1200；Slideway 1202 is additionally provided with per frame 123 layer by layer, the slideway 1202 hangs down with the guide rail 1201
Straight to set, the side of the sleeper 1200 is embedded in the slideway 1202, and the end of the slideway 1202 is provided with position-limit mechanism,
The guide rail 1201 can be pulled out along the direction of slideway 1202.
The guide rail 1201 includes two heavy tracks 124 being parallel to each other and is set in the outside of heavy track 124
Rail brackets 125；The heavy track 124 includes track frame 1240 and the heavy track being enclosed on outside the track frame 1240
Chain 1241；The two ends of the guide rail 1201 are provided with lead angle.
The surface drying frame drive mechanism 121 includes motor 1210, driving chain 1211 and drive link 1212, the surface drying frame
Controlling organization 122 controls the motor 1210 to rotate, the motor 1210 be installed in the frame of the rear end of slideway 1202 and
Its top is covered with Weight plate 1242；The output shaft of the motor 1210 is provided with drive sprocket 1213, the drive link 1212
Driven sprocket 1214 is provided with, the driving chain is provided between the drive sprocket 1213 and the driven sprocket 1214
1211；The two ends of drive link 1212 are respectively provided with one and collaborate sprocket wheel 1215, each described to collaborate sprocket wheel 1215 respectively with being located at respectively
The inner side of the heavy track chain 1241 occlusion transmission from one end.
The surface drying frame controlling organization 122 includes surface drying frame control PLC 1220, control relay 1221, Switching Power Supply
1222 and optoelectronic switch 1223, the optoelectronic switch 1223 is installed on the framework of the surface drying frame 12, and with the surface drying
The signal of frame control PLC 1220 is connected；The Switching Power Supply 1222 controls the switch of the surface drying frame controlling organization 122；The control
The input of relay 1221 processed is connected with the surface drying frame control PLC 1220, and output end controls the surface drying frame drive mechanism
121。
The double track elevator 71 includes elevator frame, elevator microscope carrier, elevator motor and hoister control list
Member, the elevator microscope carrier is installed in the elevator frame, and the elevator motor 1210 is to control the elevator
Microscope carrier elevating movement in the elevator frame；The hoister control unit includes elevator inductor and hoister control
Circuit, the elevator inductor is installed on the elevator microscope carrier, the elevator inductor and the hoister control
Circuit is electrically connected.
One kind spray three proofings production technology, including following technological process：
A, product carry out keypoint part point three proofings operation by a three proofings module；
Enter spray three proofings module after the completion of b, point three proofings operation, carry out spray three proofings operation；
Enter drain pan after the completion of c, spray three proofings operation and lock screw module, product is screwed with drain pan and is connected.
Three proofings operation is put described in step a includes following industrial flow：
(a), the product for flowing into a upper process loads on double track elevator, is carried out by the double track elevator on automatic
Material；
(b), product is sent into the first double track connection platform by the double track elevator, and the first double track connection platform passes product
Deliver to the selective point gum machine of double track；
(c), product enters after the selective point gum machine of the double track according to the program pre-set to the emphasis on product
Device carries out dispensing operation successively；
(d), after the completion of dispensing, product flows into the second double track connection platform, and the first double track is sent to through the second double track connection platform
Lift；
(e), the double track lift carries product to the support body entrance of surface drying frame, and the product is sent into the frame
Product is sent to predeterminated position by the conveyer belt in body, the support body, while product is sent into support body, surface drying frame control machine
Structure starts timing to the product entry time；
(f), repeat step (a) arrives (e), until the surface drying frame fills product per layer frame body.
Three proofings operation is sprayed described in step b includes following industrial flow：
(a), surface drying time of the timer record per flake products, the is sent to after the product reaches preset time by product
Two double track lifts；
(b), the second double track lift is got and the 3rd double track connection platform is sent to after product, and the 3rd double track connection platform should
Comprehensive spray three proofings operation of product is carried out in product feeding flush coater；
(c), after the completion of the work of three machines of spray, the product is sent into conveyer belt, conveyer belt is sent to baking box and toasted；
(d), repeated the above steps (a) to (e), and the product on surface drying frame is sequentially removed into carry out operation.
Screw operation is locked described in step c includes following industrial flow：
(a), the product after oven cooking cycle is sent to bilateral belt line, assembles product and drain pan in bilateral belt line,
And send into the progress lock screw operation of drain pan screw locking machine；
(b) subsequent processing is transferred to after, screw is locked.
The surface drying frame pan feeding operation includes following industrial flow：
A) elevator controller of the first double track lift controls double track elevator motion and searches the sky on surface drying frame
Layer；
B) second double track is refuted to the product waited on platform to be delivered to and the fishplate bar of the first double track lift intersection position, first
Double track lift is entered in the first double track lift to product behind fishplate bar position；
C) the first double track lift starts to be elevated to the dead level position of search, and product enters in the dead level of surface drying frame；
D) product enters after surface drying frame, and surface drying frame control PLC starts to cache timing, and the first double track lift is elevated to fishplate bar
Position connects next product.
The surface drying frame discharging operation includes following industrial flow：
A), product is cached in surface drying frame, and surface drying frame control PLC control program SER search instructions search cache-time most
Big value, when maximum >=surface drying frame caching setting time, i.e. product cache-time is arrived, and product can discharge；
B) the second double track lift automatic lifting to can go out the bed of material position fishplate bar, product automatic transport to the second double track lift
The ejecting plate position connected with surface drying frame, product is transported on the second double track lift；
C) the 3rd double track connection platform is plugged into without the product automatic transport in product then the second double track lift to the 3rd double track
On platform, the product if the 3rd double track connection platform has plate in the second double track lift is rested on lift, treats the 3rd double track
When connection platform is vacant, product is just delivered to the 3rd double track connection platform by the second double track lift automatically, and product is completely transported to the 3rd
After double track connection platform, the circulation of the second double track lift connects next piece of product discharge.
The workflow of the present invention is specific as follows：
Product is combined with tool and is delivered in point gum machine 11 on the first double track connection platform 100, the light in point gum machine 11
Glue dispensing valve starts dispensing according to programmed Program path after the detection product conveying in place of electric switch 1223；After the completion of dispensing, the
The controller of two double track connection platforms 101 feeds back whether have product stop thereon to point gum machine 11, if product, then waits, such as
Product after dispensing is delivered to the second double track connection platform 101 by fruit without product, point gum machine 11, completes automatically dropping glue process；
The product for completing point glue process flows into the porch of the first double track lift 102, is prepared to enter into surface drying frame 12 and dries；
The control double track elevator motion of elevator controller 803 of first double track lift 102 simultaneously searches the dead level on surface drying frame 12；
Second double track is refuted to the product waited on platform to be delivered to and the fishplate bar of the intersection of the first double track lift 102 position, the first double track liter
Drop machine 102 is entered in the first double track lift 102 to product behind fishplate bar position；First double track lift 102 starts to be elevated to search
Dead level position, product enter surface drying frame 12 the dead level in；Product enters after surface drying frame 12, and surface drying frame control PLC 1220 is opened
Begin to cache timing, the first double track lift 102 is elevated to fishplate bar position and connects next product；So repeatedly until product fills surface drying frame
12 each layer；
The product for filling surface drying frame 12 dries in the caching of surface drying frame 12；Product after drying initially moves off surface drying frame 12, its
Flow is：The control program SER search instructions of surface drying frame control PLC 1220, search cache-time maximum, when maximum >=table
12 caching setting times are quarreled, i.e. product cache-time is arrived, and product can discharge；The automatic lifting of second double track lift 103 is to can
Go out bed of material position fishplate bar, the ejecting plate position that product automatic transport to the second double track lift 103 and surface drying frame 12 connects, product is transported to
On second double track lift 103；3rd double track connection platform 200 is automatically defeated without the product in product then the second double track lift 103
It is sent on the 3rd double track connection platform 200, the product if the 3rd double track connection platform 200 has plate in the second double track lift 103
Rest on lift, when the 3rd double track connection platform 200 is vacant, the second double track lift 103 is just automatic to deliver to the by product
Three double track connection platforms 200, product is completely transported to after the 3rd double track connection platform 200, and the circulation of the second double track lift 103 connects next
Block product discharge；So repeatedly until the product dried all leaves surface drying frame 12；
The product for leaving surface drying frame 12 enters subsequent processing, the transport through the 3rd double track connection platform 200 to flush coater 21, spray
The detection product of optoelectronic switch 1223 conveying in painting machine 21 starts to spray three-proofing coating glue in place according to the Program path of preference afterwards,
After the completion of spraying, it judges whether there is product on conveyer belt 201, if product, then waits, if without product, flush coater 21
The product sprayed after three proofings is delivered to transmission belt, automatic spray three proofings process is completed；
The communicated band 201 of product sprayed is automatically fed into baking box 22, by the baking of baking box 22, the three proofings of product surface
The complete surface drying of glue is painted, product continues on through the bilateral line 60 of belt 5012 and circulated, and into people's frock drain pan, the product for installing drain pan passes through
The bilateral line 60 of belt 5012 continues to be sent to screw locking machine, and simultaneously, product is separated with tool herein, and tool is transmitted through tool
It is sent to 70 in the double track elevator 71 of the front end of the first double track connection platform 100, is lifted and arranged through double track elevator 71
Reenter process cycles；
Product enters after drain pan screw locking machine 31, and drain pan screw locking machine 31 distributes screw position coordinate according to screw quantity,
Screw locking machine includes 4 be sequentially connected with, and First first fixes product and drain pan according to technological requirement, drain pan lock screw below
Machine 31 is uniformly distributed by a position and quantity successively, and drain pan screw locking machine 31 continues on to product after completing all screw lockings
Appearance test process, completes drain pan lock screw process；
The product automatic transport of drain pan has been locked to functional test pipeline, and tester passes through the test detection fluorescent tube that is powered
With the presence or absence of exception, such as dead point, do not work abnormal conditions；LED lamp plate encapsulating processes are delivered to by the product of test.
The present invention sprays three using the production equipment of the automated mechanical production equipment semi-automation of instead of over by three
Anti- process is incorporated on a streamline, substantially reduce the number artificial participation, is reduced the labor intensity of operator, is reduced life
Cost is produced, production efficiency and product quality is improved, production capacity is original 4 times per hour.Simultaneously by original scattered streamline
Connection is integrated, tool, equipment and space needed for eliminating original material cycling storage reduce the occupancy of production site.
And initial position back to again will be sent tool automatically after flow is finished by tool transport module, it is to avoid man-handling of materials tool
Flow, not only save manpower, more improve production efficiency, reduce production cost.
The preferred embodiments of the present invention have shown and described in described above, as previously described, it should be understood that not office of the invention
Be limited to form disclosed herein, be not to be taken as the exclusion to other embodiment, and available for various other combinations, modification and
Environment, and can be changed in invention contemplated scope described herein by the technology or knowledge of above-mentioned teaching or association area
It is dynamic., then all should be appended by the present invention and the change and change that those skilled in the art are carried out do not depart from the spirit and scope of the present invention
In scope of the claims.
Claims (20)
1. one kind spray three proofings production equipment, it is characterised in that：Including the point three proofings module, spray three proofings module and bottom being sequentially connected with
Shell locks screw module；
Described three proofings module include the first transport mechanism, the point gum machine being sequentially arranged in the middle of first transport mechanism and
Surface drying frame；Product is combined with tool rear to carry out the liquid-proof of keypoint part point three to product by described three proofings module and dries work
Industry；
The spray three proofings module includes the second transport mechanism, the flush coater being sequentially arranged in second transport mechanism and baked
Case；The product that the spray three proofings module circulates to described three proofings module carries out comprehensively three liquid-proof of spraying and drying is made
Industry；
The drain pan lock screw module includes the workbench and drain pan screw locking machine set gradually；The drain pan locks screw module
The product that the spray three proofings module is circulated is combined with drain pan and lock screw is fixed, after the completion of screw locking,
Tool is separated with product outside the drain pan screw locking machine.
2. a kind of spray three proofings production equipment as claimed in claim 1, it is characterised in that：Also include tool transport module, it is described
Tool transport module collects the tool after being separated with product, and tool is transmitted to the original position of described three proofings module.
3. a kind of spray three proofings production equipment as claimed in claim 1, it is characterised in that：First transport mechanism is included successively
The first double track connection platform, the second double track connection platform, the first double track lift and the second double track lift set；The dispensing
Machine is arranged between the first double track connection platform and the second double track connection platform, and the surface drying frame is arranged on described first pair
Between rail lift and the second double track lift.
4. a kind of spray three proofings production equipment as claimed in claim 3, it is characterised in that：Second transport mechanism is included successively
The 3rd double track connection platform and conveyer belt set；The 3rd double track connection platform is arranged on after the second double track lift；
The flush coater is installed between the 3rd double track connection platform and the conveyer belt；The baking box be arranged on the conveyer belt it
Afterwards.
5. a kind of spray three proofings production equipment as claimed in claim 4, it is characterised in that：The workbench is bilateral belt line,
The bilateral belt line is arranged on after the baking box.
6. a kind of spray three proofings production equipment as claimed in claim 3, it is characterised in that：The tool transport module includes tool
Conveyer belt and double track elevator, described tool conveyer belt one end connect with the outlet of the drain pan screw locking machine, the other end and institute
Double track elevator entrance is stated to connect；The outlet of the double track elevator connects with the entrance of the first double track connection platform.
7. a kind of spray three proofings production equipment as described in claim any one of 1-6, it is characterised in that：The point gum machine is double track
Selective point gum machine.
8. a kind of spray three proofings production equipment as claimed in claim 3, it is characterised in that：The first double track lift and described
Second double track lift includes crane, lifting platform, lifting motor and elevator controller, and the lifting platform is provided with biography
Guide rail is sent, the lifting platform is installed in the crane, the lifting motor controls the lifting platform in the crane
Elevating movement；The elevator controller includes lift-sensor, lift control circuit and lift control drain pan, institute
State lift-sensor to be installed on the lifting platform, the lift control circuit is electrically connected with the lift-sensor,
The lift control drain pan is connected with lift control circuit signal, to the motion mode progress to the lift
Setting.
9. a kind of spray three proofings production equipment as claimed in claim 4, it is characterised in that：It is the first double track connection platform, described
Second double track connection platform and the 3rd double track connection platform include connection platform frame, bilateral track and connection platform controller；Institute
Bilateral track laying is stated in the connection platform frame, the connection platform controller includes being installed in the bilateral track two ends
Connection platform inductor and the connection platform control circuit being installed in the frame, the connection platform inductor and the connection platform control
Circuit electrical connection processed.
10. a kind of spray three proofings production equipment as claimed in claim 8, it is characterised in that：The surface drying frame includes support body, installing
Surface drying frame drive mechanism and surface drying frame controlling organization on the support body, the support body include multilayer layer frame, per in frame layer by layer
It is equipped with sleeper, the sleeper and is fixed with guide rail；Slideway is additionally provided with per frame layer by layer, the slideway is vertical with the guide rail to be set
Put, the side of the sleeper is embedded in the slideway, the end of the slideway is provided with position-limit mechanism, and the guide rail can be along the cunning
Road direction is pulled out.
11. a kind of spray three proofings production equipment as claimed in claim 10, it is characterised in that：The guide rail, which includes two, mutually puts down
Capable heavy track and the rail brackets being set on the outside of the heavy duty guide rail；The heavy track includes track frame and is enclosed on institute
State the heavy track chain outside track frame；The two ends of the guide rail are provided with lead angle.
12. a kind of spray three proofings production equipment as claimed in claim 11, it is characterised in that：The surface drying frame drive mechanism includes
Motor, driving chain and drive link, the surface drying frame controlling organization control the motor to rotate, and the motor is installed in the cunning
In the frame of road rear end and its top is covered with Weight plate；The output shaft of the motor is provided with drive sprocket, the drive link
Driven sprocket is provided with, the driving chain is provided between the drive sprocket and the driven sprocket；The drive link two ends
It is respectively provided with one and collaborates sprocket wheel, each sprocket wheel that collaborates is engaged with being located on the inside of the heavy track chain of respective one end respectively
Transmission.
13. a kind of spray three proofings production equipment as claimed in claim 12, it is characterised in that：The surface drying frame controlling organization includes
Surface drying frame control PLC, control relay, Switching Power Supply and optoelectronic switch, the optoelectronic switch are installed in the surface drying frame
On framework, and it is connected with the surface drying frame control PLC signal；The Switching Power Supply controls opening for the surface drying frame controlling organization
Close；The input of the control relay is connected with the surface drying frame control PLC, and output end controls the surface drying frame driving machine
Structure.
14. a kind of spray three proofings production equipment as claimed in claim 6, it is characterised in that：The double track elevator includes lifting
Machine frame, elevator microscope carrier, elevator motor and hoister control unit, the elevator microscope carrier are installed in the elevator
In frame, the elevator motor is to control elevator microscope carrier elevating movement in the elevator frame；It is described to carry
The machine of liter control unit includes elevator inductor and hoister control circuit, and the elevator inductor is installed in the elevator
On microscope carrier, the elevator inductor is electrically connected with the hoister control circuit.
15. one kind spray three proofings production technology, it is characterised in that including following technological process：
A, product carry out keypoint part point three proofings operation by a three proofings module；
Enter spray three proofings module after the completion of b, point three proofings operation, carry out spray three proofings operation；
Enter drain pan after the completion of c, spray three proofings operation and lock screw module, product is screwed with drain pan and is connected.
16. a kind of spray three proofings production technology as claimed in claim 15, it is characterised in that three proofings operation is put described in step a
Including following industrial flow：
(a), the product for flowing into a upper process loads on double track elevator, and automatic charging is carried out by the double track elevator；
(b), product is sent into the first double track connection platform by the double track elevator, and product is sent to by the first double track connection platform
Double track selectivity point gum machine；
(c), product enters after the selective point gum machine of the double track according to the program pre-set to the emphasis device on product
Dispensing operation is carried out successively；
(d), after the completion of dispensing, product flows into the second double track connection platform, and the lifting of the first double track is sent to through the second double track connection platform
Machine；
(e), surface drying frame pan feeding：The double track lift carries product to the support body entrance of surface drying frame, and the product is sent into
Product is sent to predeterminated position by the conveyer belt in the support body, the support body, while product is sent into support body, surface drying frame
Controlling organization starts timing to the product entry time；
(f), repeat step (a) arrives (e), until the surface drying frame fills product per layer frame body.
17. a kind of spray three proofings production technology as claimed in claim 16, it is characterised in that three proofings operation is sprayed described in step b
Including following industrial flow：
(a), surface drying frame discharges：Surface drying time of the timer record per flake products, by product after the product reaches preset time
It is sent to the second double track lift；
(b), the second double track lift is got and the 3rd double track connection platform is sent to after product, and the 3rd double track connection platform is by the product
Send into flush coater and carry out comprehensive spray three proofings operation of product；
(c), after the completion of the work of three machines of spray, the product is sent into conveyer belt, conveyer belt is sent to baking box and toasted；
(d), repeated the above steps (a) to (e), and the product on surface drying frame is sequentially removed into carry out operation.
18. a kind of spray three proofings production technology as claimed in claim 17, it is characterised in that screw operation is locked described in step c
Including following industrial flow：
(a), the product after oven cooking cycle is sent to bilateral belt line, assembles product and drain pan in bilateral belt line, and send
Enter drain pan screw locking machine and carry out lock screw operation；
(b) subsequent processing is transferred to after, screw is locked.
19. a kind of spray three proofings production technology as claimed in claim 16, it is characterised in that surface drying frame described in step (e) enters
Expect that operation includes following industrial flow：
A) elevator controller of the first double track lift controls double track elevator motion and searches the dead level on surface drying frame；
B) second double track is refuted to the product waited on platform to be delivered to and the fishplate bar of the first double track lift intersection position, the first double track
Lift is entered in the first double track lift to product behind fishplate bar position；
C) the first double track lift starts to be elevated to the dead level position of search, and product enters in the dead level of surface drying frame；
D) product enters after surface drying frame, and surface drying frame control PLC starts to cache timing, and the first double track lift is elevated to fishplate bar position and connect
Next product.
20. a kind of spray three proofings production technology as claimed in claim 17, it is characterised in that surface drying frame described in step (a) goes out
Expect that operation includes following industrial flow：
A), product is cached in surface drying frame, surface drying frame control PLC control program SER search instructions, searches cache-time maximum
Value, when maximum >=surface drying frame caching setting time, i.e. product cache-time is arrived, and product can discharge；
B) the second double track lift automatic lifting to can go out the bed of material position fishplate bar, product automatic transport to the second double track lift and table
The ejecting plate position connected is quarreled, product is transported on the second double track lift；
C) the 3rd double track connection platform is without in the product automatic transport in product then the second double track lift to the 3rd double track connection platform,
Product if the 3rd double track connection platform has plate in the second double track lift is rested on lift, treats the 3rd double track connection platform
When vacant, product is just delivered to the 3rd double track connection platform by the second double track lift automatically, and product is completely transported to the 3rd double track and connect
Refute after platform, the circulation of the second double track lift connects next piece of product discharge.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710317943.0A CN106984496A (en) | 2017-05-08 | 2017-05-08 | One kind spray three proofings production equipment and process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710317943.0A CN106984496A (en) | 2017-05-08 | 2017-05-08 | One kind spray three proofings production equipment and process |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106984496A true CN106984496A (en) | 2017-07-28 |
Family
ID=59417594
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710317943.0A Withdrawn CN106984496A (en) | 2017-05-08 | 2017-05-08 | One kind spray three proofings production equipment and process |
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| Country | Link |
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| CN (1) | CN106984496A (en) |
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| CN110064565A (en) * | 2019-04-28 | 2019-07-30 | 深圳市万禾自动化设备有限公司 | LED colour temperature detects dispenser |
| CN110280446A (en) * | 2019-07-11 | 2019-09-27 | 东莞市奥海科技股份有限公司 | The encapsulating production line of encapsulating charger |
| CN115041355A (en) * | 2022-07-11 | 2022-09-13 | 林兴寿 | Solidification impregnation trough device for elastic cloth coating |
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Application publication date: 20170728 |