CN205361750U - Automatic spraying three proofings lacquer assembly line - Google Patents
Automatic spraying three proofings lacquer assembly line Download PDFInfo
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- CN205361750U CN205361750U CN201620004046.5U CN201620004046U CN205361750U CN 205361750 U CN205361750 U CN 205361750U CN 201620004046 U CN201620004046 U CN 201620004046U CN 205361750 U CN205361750 U CN 205361750U
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Abstract
The utility model discloses an automatic spraying three proofings lacquer assembly line, on it includes one / hypoplastron plugs into platform, automatic spraying machine, a purple light and detects platform, a double -deck return air bake out furnace, two escalator and a plurality of spraying frock, on / hypoplastron plugs into the platform and gets / put flat platform and the automatic time board device of a lower floor including upper strata, the automatic spraying press packed bale is drawn together a procedure and is compile the full automatic control system of ware, an automatic identification system, an upper strata and advance / a board device and the automatic board device that returns of lower floor, the purple light detects the platform and advances / a board device and the automatic board device that returns of lower floor including three purple light fluorescent tubes, an upper strata, double -deck return air bake out furnace include an operating system, double -deck return air system of heating, upper strata advance / a board device and a lower floor advance / a board device, escalator includes an operating system and a lift platform, the spraying frock includes a locating plate and a plurality of pressure knot. The utility model discloses can realize power supply product PCBA spraying three proofings lacquer automated processing, flush coater automatic identification system has solved the spraying problem poor with the uniformity not in place, and the space has not only been saved to double -deck return air bake out furnace to practice thrift 20%~30% electric energy, improved machining efficiency and processingquality.
Description
Technical field
This utility model relates to energy products and produces equipment technology field, specifically, relates to energy products PCBA and sprays automatization's aspect in three-proofing coating production process.
Background technology
Along with country and entire society's input in capital construction; the particularly development in communication, electric power, high ferro, new forms of energy; the demand of large power supply is increasing; in order to adapt to use in disliking strong environment; need on large power supply PCBA, spray three-proofing coating and protect the service life of electronic devices and components; and in three-proofing coating spraying process, often occur that spraying is not in place dry the situation that slow impact produces with three-proofing coating; bring difficulty to producing continuously of enterprise, waste substantial amounts of man power and material.
Summary of the invention
The purpose of this utility model is to be in that the production of automatization, improves PCBA and sprays the efficiency of three-proofing coating, improves the concordance of components and parts coating three-proofing coating, shortens three-proofing coating drying time, reduce resource consumption, improves the quality that power supply product produces.
The technical solution of the utility model is:
Full-automatic spraying three-proofing coating streamline, including 3, purple light monitor station of 2, automatic sprayer of a up/down plate connection platform, 5, two escalators 1 of 4, double layer return air oven and multiple spraying frock 6;Described up/down plate connection platform 2 includes a upper strata and takes/put plate platform 21 and a lower floor returns panel assembly 22 automatically;Described automatic sprayer 3 includes 31, full-automatic control system of a programming device, 33, upper strata entry/exit panel assembly 34 of 32, automatic recognition system and a lower floor returns panel assembly 35 automatically;Described purple light monitor station 4 includes 41, upper strata entry/exit panel assembly 42 of three ultraviolet lamp tube and a lower floor returns panel assembly 43 automatically;Described double layer return air oven 5 includes an operating system 52, upper strata entry/exit panel assembly 53 of 51, double layer return air heating system and lower floor's entry/exit panel assembly 54;Described escalator 1 includes an operating system 11 and a hoistable platform 12;Described spraying frock 6 includes a location-plate 61 and multiple clinching 62.
Further, described up/down plate connection platform 2 includes a upper strata and takes/put plate platform 21 and a lower floor returns panel assembly 22 automatically;Described upper strata takes/puts the plate platform 21 operating platform for PCBA is put in spraying frock 6, and the spraying frock 6 installing PCBA is transported in automatic sprayer 3;Panel assembly 22 returns automatically for transporting the spraying frock 6 that turnover is returned in described lower floor, runs track by lower floor and makes spraying frock 6 be circulated flowing.
Further, described automatic sprayer 3 includes 31, full-automatic control system of a programming device, 33, upper strata entry/exit panel assembly 34 of 32, automatic recognition system and a lower floor returns panel assembly 35 automatically;Described programming device 31 is used for editing route and the speed that three-proofing coating spray gun is walked;Described full-automatic control system 32 is used for automatic control program operation, abnormal alarm and analysis, collision prevention function;Described automatic recognition system 33 is used for identifying whether spraying frock 6 puts back, and whether PCBA is anti-loaded puts in place with being unkitted;Described upper strata entry/exit panel assembly 34 is used for that spraying frock 6 is transported anchor point and carries out spraying three-proofing coating, and the spraying frock 6 after spraying is transported in purple light monitor station 4;Panel assembly 35 returns automatically for transporting the spraying frock 6 that turnover is returned in described lower floor, runs track by lower floor and makes spraying frock 6 be circulated flowing.
Further, described purple light monitor station 4 includes 41, upper strata entry/exit panel assembly 42 of three ultraviolet lamp tube and a lower floor returns panel assembly 43 automatically;Described ultraviolet lamp tube 41 is used for checking spray three-proofing coating whether to spray and puts in place, if drain spray occurs, sprays phenomenon less;Described upper strata entry/exit panel assembly 42 is used for transporting spraying frock 6 to checking that position checks, and the spraying frock 6 after checking is transported in double layer return air oven 5;Panel assembly 43 returns automatically for transporting the spraying frock 6 that turnover is returned in described lower floor, runs track by lower floor and makes spraying frock 6 be circulated flowing.
Further, described double layer return air oven 5 includes an operating system 52, upper strata entry/exit panel assembly 53 of 51, double layer return air heating system and lower floor's entry/exit panel assembly 54;Described operating system 51 is used for setting baking temperature and baking time, should control temperature sensor temperature not superelevation on PCBA, can meet again three-proofing coating and dry temperature requirement;Described upper strata entry/exit panel assembly 53 is used for transporting spraying frock 6 at the uniform velocity through upper strata baking zone, and spraying frock 6 is transported in elevator 1;Described lower floor entry/exit panel assembly 54 is used for transporting spraying frock 6 at the uniform velocity through lower floor's baking zone, contrary with upper strata entry/exit panel assembly traffic direction, makes spraying frock 6 run track by lower floor and is circulated flowing.
Further, described escalator 1 includes an operating system 11 and a hoistable platform 12;Described operating system 11 is used for setting charging and feeding speed, the spacing height of upper lower platform and moving up or down speed;Described hoistable platform 12 is used for carrying spraying frock 6;It is contained in the spraying frock 61 oven upper strata of escalator of double layer return air oven 5 rear end carried and moves to oven lower floor, it is contained in the spraying frock 6 that 1 connection platform lower floor of elevator of up/down plate connection platform 2 front end carried and moves to connection platform upper strata, make spraying frock 6 circulate on whole streamline.
Further, described spraying frock 6 includes a location-plate 61 and multiple clinching 62;Described location-plate 61 is used for carrying and positioning PCBA;Described clinching 62 is used for fixing PCBA;The structure of spraying frock 6 customizes according to PCBA size, shape, adapts to various PCBA spray process.
What this utility model obtained has the beneficial effect that full-automatic spraying three-proofing coating streamline, including 3, purple light monitor station of 2, automatic sprayer of a up/down plate connection platform, 5, two escalators 1 of 4, double layer return air oven and multiple spraying frock 6;Described up/down plate connection platform 2 includes a upper strata and takes/put plate platform 21 and a lower floor returns panel assembly 22 automatically;Described automatic sprayer 3 includes 31, full-automatic control system of a programming device, 33, upper strata entry/exit panel assembly 34 of 32, automatic recognition system and a lower floor returns panel assembly 35 automatically;Described purple light monitor station 4 includes 41, upper strata entry/exit panel assembly 42 of three ultraviolet lamp tube and a lower floor returns panel assembly 43 automatically;Described double layer return air oven 5 includes an operating system 52, upper strata entry/exit panel assembly 53 of 51, double layer return air heating system and lower floor's entry/exit panel assembly 54;Described escalator 1 includes an operating system 11 and a hoistable platform 12;Described spraying frock 6 includes a location-plate 61 and multiple clinching 62.This utility model can realize power supply product PCBA and spray the processing of three-proofing coating automatization, solve the problem that spraying is not in place and concordance is poor, double layer return air oven is adopted not only to save space, also save the electric energy of 20% ~ 30%, and solve the situation that the slow impact of three-proofing coating drying produces, adopt circulating time panel assembly, save manpower and labor intensity, improve integral production efficiency and the quality of large power supply.
Accompanying drawing explanation
Accompanying drawing 1 is structure connection diagram of the present utility model.
Accompanying drawing 1 is labeled as:
1 escalator
11 operating system 12 hoistable platforms
2 up/down plate connection platforms
21 upper stratas take/put plate platform 22 lower floor and automatically return panel assembly
3 automatic sprayers
31 programming device 32 full-automatic control systems
33 automatic recognition system 34 upper strata entry/exit panel assemblies
35 lower floors return panel assembly automatically
4 purple light monitor stations
41 ultraviolet lamp tube 42 upper strata entry/exit panel assemblies
43 lower floors return panel assembly automatically
5 double layer return air ovens
51 operating system 52 double layer return air heating systems
53 upper strata entry/exit panel assembly 53 lower floor entry/exit panel assemblies
6 spraying frocks
61 location-plate 62 clinchings.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, this utility model is further described.
Embodiment:
Full-automatic spraying three-proofing coating streamline, including 3, purple light monitor station of 2, automatic sprayer of a up/down plate connection platform, 5, two escalators 1 of 4, double layer return air oven and multiple spraying frock 6;During operation, the upper strata that spraying frock 6 is placed in up/down plate connection platform 2 takes/puts in plate platform 21, load PCBA, send into and automatic sprayer 3 carries out spraying three-proofing coating, PCBA after spraying flows into purple light monitor station 4 together with spraying frock 6 and checks, the PCBA feeding double layer return air oven 5 of OK toasts on inspection, lower floor's baking is transferred to through back segment full automatic lifting 1 after the baking of upper strata, automatically return panel assembly then through the lower floor of every equipment and leading portion escalator is eventually returned to the upper strata of up/down plate connection platform 2 and takes/put in plate platform 21, realization is put plate and is taken plate in same position operation.
During utility model works, first need equipment and technology personnel that every kind of PCBA veneer is write spray procedure, measure spraying valve flow, setting the temperature curve of double layer return air oven 5, operating personnel gets out the relevant job instruction needing to produce machine, corresponding spraying frock, corresponding PCBA veneer, corresponding three-proofing coating and diluent, dressed protective articles, such as mask, glove.
nullDuring operation,Operator have debugged in the container that three-proofing coating puts into automatic sprayer,Call corresponding spray procedure,Measure three-proofing coating build,Again PCBA veneer is put in location-plate 61,Lock clinching 62,Deliver to the entrance position of automatic sprayer 3,PCBA veneer is positioned calibration by automatic sprayer 3,And run spray procedure according to full-automatic control system 32 PCBA veneer is sprayed,Spray complete PCBA veneer inflow purple light monitor station 4 to check,Because three-proofing coating is contained within fluorescent material,The spraying position detecting three-proofing coating can be known under the irradiation of ultraviolet light,Dry through double layer return air oven 5,Automatically return panel assembly then through the lower floor of every equipment and return to employee's operation place,The PCBA veneer sprayed is taken out from spraying frock 6,Carry out same spraying operation again.
Being above the specific embodiment of the application, equivalent technical solutions on this basis still falls within application protection domain.
Claims (1)
1. full-automatic spraying three-proofing coating streamline, three-proofing coating processing is sprayed for energy products PCBA, it is characterised in that: it includes a up/down plate connection platform, an automatic sprayer, a purple light monitor station, a double layer return air oven, two escalators and multiple spraying frock;Described up/down plate connection platform includes a upper strata and takes/put plate platform and a lower floor returns panel assembly automatically;Described automatic sprayer includes a programming device, a full-automatic control system, an automatic recognition system, a upper strata entry/exit panel assembly and a lower floor and automatically returns panel assembly;Described purple light monitor station includes three ultraviolet lamp tube, a upper strata entry/exit panel assembly and a lower floor and automatically returns panel assembly;Described double layer return air oven includes an operating system, a double layer return air heating system, a upper strata entry/exit panel assembly and lower floor's entry/exit panel assembly;Described escalator includes an operating system and a hoistable platform;Described spraying frock includes a location-plate and multiple clinching.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201620004046.5U CN205361750U (en) | 2016-01-06 | 2016-01-06 | Automatic spraying three proofings lacquer assembly line |
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CN201620004046.5U CN205361750U (en) | 2016-01-06 | 2016-01-06 | Automatic spraying three proofings lacquer assembly line |
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CN205361750U true CN205361750U (en) | 2016-07-06 |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106984496A (en) * | 2017-05-08 | 2017-07-28 | 厦门强力巨彩光电科技有限公司 | One kind spray three proofings production equipment and process |
CN107016939A (en) * | 2017-05-08 | 2017-08-04 | 厦门强力巨彩光电科技有限公司 | A kind of double track assembly line and its production technology |
CN108355935A (en) * | 2018-02-12 | 2018-08-03 | 业成科技(成都)有限公司 | Cure jig |
CN108452979A (en) * | 2018-05-24 | 2018-08-28 | 佛山沃顿装备技术股份有限公司 | A kind of automatic painting system |
CN113145368A (en) * | 2021-04-13 | 2021-07-23 | 安徽圭目机器人有限公司 | Aero-engine blade spraying production line and control method |
-
2016
- 2016-01-06 CN CN201620004046.5U patent/CN205361750U/en active Active
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106984496A (en) * | 2017-05-08 | 2017-07-28 | 厦门强力巨彩光电科技有限公司 | One kind spray three proofings production equipment and process |
CN107016939A (en) * | 2017-05-08 | 2017-08-04 | 厦门强力巨彩光电科技有限公司 | A kind of double track assembly line and its production technology |
CN108355935A (en) * | 2018-02-12 | 2018-08-03 | 业成科技(成都)有限公司 | Cure jig |
CN108452979A (en) * | 2018-05-24 | 2018-08-28 | 佛山沃顿装备技术股份有限公司 | A kind of automatic painting system |
CN113145368A (en) * | 2021-04-13 | 2021-07-23 | 安徽圭目机器人有限公司 | Aero-engine blade spraying production line and control method |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CP01 | Change in the name or title of a patent holder |
Address after: 518122 Yingzhan Industrial Park Area A, Kengzi Street, Pingshan New District, Shenzhen City, Guangdong Province Patentee after: Huazhi Machinery Co., Ltd. Address before: 518122 Yingzhan Industrial Park Area A, Kengzi Street, Pingshan New District, Shenzhen City, Guangdong Province Patentee before: SHENZHEN DONGZHOU NEW ENERGY TECHNOLOGY CO., LTD. |
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CP01 | Change in the name or title of a patent holder |