CN106166525A - A kind of automobile component fully-automatic coating production line - Google Patents
A kind of automobile component fully-automatic coating production line Download PDFInfo
- Publication number
- CN106166525A CN106166525A CN201610289053.9A CN201610289053A CN106166525A CN 106166525 A CN106166525 A CN 106166525A CN 201610289053 A CN201610289053 A CN 201610289053A CN 106166525 A CN106166525 A CN 106166525A
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- Prior art keywords
- room
- paint
- varnish
- spray booth
- region
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/20—Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D1/00—Processes for applying liquids or other fluent materials
- B05D1/36—Successively applying liquids or other fluent materials, e.g. without intermediate treatment
- B05D1/38—Successively applying liquids or other fluent materials, e.g. without intermediate treatment with intermediate treatment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/002—Pretreatement
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/007—After-treatment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/02—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
- B05D3/0254—After-treatment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/12—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by mechanical means
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
The invention belongs to automobile component processing technique field, provide a kind of automobile component fully-automatic coating production line, this paint line is divided into three layer regions, it is respectively ground floor region, second layer region and third layer region, in third layer region, be disposed with circulation conveyor track diatom, described circulation conveyor track diatom can along ground floor region, second layer region and the circulation of third layer region carry out carrying the product treating application.It is an advantage of the current invention that to use automatic spraying, solidification, substitute manual operation, improve the working environment of workman, the use of coating also reduce further the infringement to workman and environment, reduce work working strength, reduce unstable factor, decrease the loss time, and complete in a closed dust-free space, it is ensured that the quality of product painting.
Description
Technical field
The invention belongs to automobile component processing technique field, relate to a kind of automobile component fully-automatic coating production line.
Background technology
The coating process of traditional automobile component also exists a lot owing to using more original hand spray mode
Shortcoming: one is that coating quality is poor, and paint film adhesion is bad, and each batch products quality is uneven;Two is that existing coating equipment is raw
Product efficiency is low, and automaticity is the highest, and spraying process can not realize continuous prodution, and labor strength is big;Three is building ring
Border is poor, paints droplet splashes during work, the organic substance volatilization in coating, also exists bigger to human body and surrounding
Threaten.
Summary of the invention
The technical problem to be solved is the present situation for prior art, and provides a kind of automaticity high,
Safety and environmental protection and the higher automobile component fully-automatic coating production line of automaticity.
The present invention solves the technical scheme that above-mentioned technical problem used: a kind of automobile component fully-automatic coating produces
Line, it is characterised in that this paint line is divided into three layer regions, respectively ground floor region, second layer region and third layer
Region, be disposed with in third layer region circulation conveyor track diatom, described circulation conveyor track diatom can along ground floor region,
Second layer region and the circulation of third layer region carry out carrying the product treating application, in the right side layout in described ground floor region
Part region 5, manually wiping room and the first elevator device room 7, the left side in described ground floor region is respectively disposed with down
Part region, the strong cold house of varnish and the 6th elevator device room, described second layer region is respectively disposed with the second lifting electricity
Ladder device room, cover tool room, electrostatic precipitation room, priming paint process island, colored paint process island, varnish process island and the 3rd elevator dress
Putting room, described third layer region is respectively disposed with the 4th elevator device room, varnish baking-curing process island and the 5th
Elevator device room, treats that the product of application is placed on circulation conveyor track diatom by upper part region and is transported to manually wipe by it
Try to be risen to after room carries out surface pretreatment wiping second elevator in second layer region by the first elevator device room
Device room, then circulation delivery track tape product enter into cover tool room product is positioned, via electrostatic precipitation room pair
Product carry out electrostatic precipitation step after sequentially enter priming paint process island, colored paint process island, varnish process island are respectively completed priming paint
Processing step, colored paint processing step and varnish processing step, then rise to third layer district by the 3rd elevator device room
The 4th elevator device room in territory, then circulation delivery track tape product enter varnish baking-curing process island dry
Roasting curing schedule, drops to the 6th elevator dress in ground floor region again by the 5th elevator device room after baking-curing
Putting room, then circulation delivery track tape product and is entered into the strong cold house of varnish and carry out after cooling step and final from lower part region
Lower part.
The measure taked for optimizing such scheme specifically includes:
In above-mentioned a kind of automobile component fully-automatic coating production line, described priming paint technique district includes that priming paint sprays respectively
Paint room and priming paint levelling room, be provided with primer spray robot in described priming paint paint spray booth, described colored paint process island is respectively
Including colored paint paint spray booth and colored paint levelling room, in described colored paint paint spray booth, it is provided with color spray paint robot, described varnish
Process island includes varnish paint spray booth and varnish levelling room respectively, is provided with spray varnish robot in described varnish paint spray booth.
In above-mentioned a kind of automobile component fully-automatic coating production line, described colored paint levelling indoor are additionally provided with levelling
Loop buffer passage.If directly using linear fashion not can fully ensure that the time of colored paint levelling here, therefore levelling is set
The Main Function of loop buffer passage is to ensure that the abundant of colored paint flow time.
In above-mentioned a kind of automobile component fully-automatic coating production line, there also is provided respectively in described ground floor region
Priming paint spray booth tank, priming paint painting room, colored paint spray booth tank, colored paint painting room, varnish spray booth tank and varnish painting room, institute
Priming paint spray booth tank, colored paint spray booth tank and the varnish spray booth tank stated, described priming paint spray booth tank and priming paint paint spray booth
Communicate and for producing water smoke in priming paint paint spray booth, described priming paint painting room communicates with primer spray robot and for providing
Priming paint, described colored paint spray booth tank communicates with colored paint paint spray booth and for producing water smoke, described color in colored paint paint spray booth
Paint painting room communicates and for providing colored paint with color spray paint robot, and described varnish spray booth tank communicates also with varnish paint spray booth
For producing water smoke in varnish paint spray booth, described varnish painting room communicates and for providing varnish with spray varnish robot.
In above-mentioned a kind of automobile component fully-automatic coating production line, described priming paint spray booth tank, colored paint spray booth water
Groove and the uniform Waste Water Treatment of varnish spray booth tank are connected.
In above-mentioned a kind of automobile component fully-automatic coating production line, described electrostatic precipitation room is divided into artificial electrostatic to remove
Dirt room and automatic electrostatic dust collection room, the electrostatic precipitation that described artificial electrostatic precipitation room is thick before product surface application, from
The electrostatic precipitation that sound electric precipitation room is thin before product surface application.
In above-mentioned a kind of automobile component fully-automatic coating production line, described ground floor region is at lower part region
It is additionally provided with inspection area, described inspection area is provided with double-deck PVC conveyer belt, by inspection area, be provided with polishing area and group is vertical
District.
In above-mentioned a kind of automobile component fully-automatic coating production line, described varnish baking-curing process island is provided with
Varnish curing stove, described solidification temperature controls at 70-90 DEG C, and hardening time is 50min.
Compared with prior art, it is an advantage of the current invention that to use automatic spraying, solidification, substitute manual operation, improve
The working environment of workman, the use of coating also reduce further the infringement to workman and environment, reduces work work strong
Degree, reduces unstable factor, decreases the loss time, and complete in a closed dust-free space, it is ensured that product painting
Quality.
Accompanying drawing explanation
Fig. 1 is the arrangement schematic diagram in this automobile component fully-automatic coating production line ground floor region;
Fig. 2 is the arrangement schematic diagram in this automobile component fully-automatic coating production line second layer region;
Fig. 3 is the arrangement schematic diagram in this automobile component fully-automatic coating production line third layer region.
Detailed description of the invention
The following is the specific embodiment of the present invention and combine accompanying drawing, technical scheme is further described,
But the present invention is not limited to these embodiments.
In figure, ground floor region 1;Second layer region 2;Third layer region 3;Circulation conveyor track diatom 4;Upper part region 5;People
Work wipes room 6;First elevator device room 7;Second elevator device room 8;Cover tool room 9;Artificial electrostatic precipitation room 10;From
Sound electric precipitation room 11;Priming paint paint spray booth 12;Priming paint levelling room 13;Primer spray robot 14;Colored paint paint spray booth 15;Colored paint levelling
Room 16;Color spray paint robot 17;Varnish paint spray booth 18;Varnish levelling room 19;Spray varnish robot 20;3rd elevator device
Room 21;4th elevator device room 22;Varnish curing stove 23;5th elevator device room 24;6th elevator device
Room 25;The strong cold house of varnish 26;Lower part region 27;Inspection area 28;Polishing area 29;Zu Li district 30;Priming paint spray booth tank 31;Priming paint supplies
Paint room 32;Colored paint spray booth tank 33;Colored paint painting room 34;Varnish spray booth tank 35;Varnish painting room 36;Levelling loop buffer leads to
Road 37.
As shown in Figure 1, Figure 2 and shown in Fig. 3, this automobile component fully-automatic coating production line, this paint line is divided into three layers
Region, respectively ground floor region 1, second layer region 2 and third layer region 3, be disposed with circulation defeated in third layer region 3
Send railway line 4, circulation conveyor track diatom 4 can along ground floor region 1, second layer region 2 and third layer region 3 circulation carry out
The product of application is treated in conveying, and the right side in ground floor region 1 is arranged upper part region 5, manually wiped room 6 and the first elevator dress
Putting room 7, the left side in ground floor region 1 is respectively disposed with lower part region 27, the strong cold house of varnish 26 and the 6th elevator device
Room 25, second layer region 2 be respectively disposed with the second elevator device room 8, cover tool room 9, electrostatic precipitation room, priming paint process island,
Colored paint process island, varnish process island and the 3rd elevator device room 21, third layer region 3 is respectively disposed with the 4th lifting electricity
Ladder device room 22, varnish baking-curing process island and the 5th elevator device room 24, treat that the product of application is by upper part region 5
It is placed on circulation conveyor track diatom 4 and is transported to manually wipe after room 6 carries out surface pretreatment wiping by it and pass through first liter
Fall lift appliance room 7 rises to the second elevator device room 8 in second layer region 2, and then circulation conveyor track diatom 4 is with product
Product enter into cover tool room 9 and position product, enter successively after product being carried out electrostatic precipitation step via electrostatic precipitation room
Enter priming paint process island, colored paint process island, varnish process island are respectively completed priming paint processing step, colored paint processing step and varnish work
Skill step, then risen to the 4th elevator device room 22 in third layer region 3 by the 3rd elevator device room 21, then
Circulation conveyor track diatom 4 enters varnish baking-curing process island with product and carries out baking-curing step, leads to after baking-curing again
Cross the 5th elevator device room 24 and drop to the 6th elevator device room 25 in ground floor region 1, then circulate conveyor track
Diatom 4 enters into after the strong cold house of varnish 26 carries out cooling step and finally from lower part region 27 lower part with product.
Electrostatic precipitation room is divided into artificial electrostatic precipitation room 10 and automatic electrostatic dust collection room 11, artificial electrostatic precipitation room 10 to use
Electrostatic precipitation thick before product surface application, the electrostatic precipitation that automatic electrostatic dust collection room 11 is thin before product surface application,
So quality of the product in face of guarantee coating paint, preventing impurity from bringing into affects painting process, and specifically, priming paint technique is distinguished
Do not include priming paint paint spray booth 12 and priming paint levelling room 13, in priming paint paint spray booth 12, be provided with primer spray robot 14, colored paint work
Skill district includes colored paint paint spray booth 15 and colored paint levelling room 16 respectively, is provided with color spray paint robot 17 in colored paint paint spray booth 15,
Varnish process island includes varnish paint spray booth 18 and varnish levelling room 19 respectively, is provided with spray varnish machine in varnish paint spray booth 18
People 20, there also is provided priming paint spray booth tank 31, priming paint painting room 32, colored paint spray booth tank 33, colored paint in ground floor region 1 respectively
Painting room 34, varnish spray booth tank 35 and varnish painting room 36, priming paint spray booth tank 31, colored paint spray booth tank 33 and varnish
Spray booth tank 35, priming paint spray booth tank 31 communicates with priming paint paint spray booth 12 and for producing water smoke, the end in priming paint paint spray booth 12
Paint painting room 32 communicates with primer spray robot 14 and for providing priming paint, and colored paint spray booth tank 33 communicates with colored paint paint spray booth 15
And for generation water smoke colored paint paint spray booth 15 in, colored paint painting room 34 communicates and for providing color with color spray paint robot 17
Paint, varnish spray booth tank 35 communicates with varnish paint spray booth 18 and for producing water smoke, varnish painting room in varnish paint spray booth 18
36 communicate and for providing varnish with spray varnish robot 20, and wherein the flow time of priming paint is 6min, in colored paint levelling room 16
It is additionally provided with levelling loop buffer passage 37.If directly use here linear fashion not can fully ensure that colored paint levelling time
Between, the Main Function therefore arranging levelling loop buffer passage 37 is to ensure that the abundant of colored paint flow time, colored paint levelling time
Between be 10min, the flow time of varnish is 12min, and levelling Main Function is to be painted after workpiece painted, airtight, clear here
Running in clean, to have certain air velocity tunnel, referred to as levelling, main purpose is by the solvent Volatile Gas of wet paint surface of the work
Body vapors away within a certain period of time, and while volatilization gas volatilization, wet paint film is also able to levelling, thus ensure that the smooth of paint film
Degree and glossiness.
Here it is collected processing to the waste water produced in production process, decreases application to air and the pollution of water, the end
Paint spray booth tank 31, colored paint spray booth tank 33 and the uniform Waste Water Treatment of varnish spray booth tank 35 are connected, and varnish baking is solid
Metallization processes district is provided with varnish curing stove 23, and solidification temperature controls at 70-90 DEG C, and hardening time is 50min, ground floor region 1
At lower part region 27, it is additionally provided with inspection area 28, inspection area 28 is provided with double-deck PVC conveyer belt, set on inspection area 28 side
It is equipped with district 30, polishing area 29 and Zu Li, here directly by testing at double-deck PVC conveyer belt after lower part, is transported to after inspection
Polishing area 29 and Zu Li district 30 carries out product polishing operation and group is vertical, completes whole product automation production process.
Specific embodiment described herein is only to present invention spirit explanation for example.Technology neck belonging to the present invention
Described specific embodiment can be made various amendment or supplements or use similar mode to replace by the technical staff in territory
Generation, but without departing from the defined scope of spirit of the present invention.
Claims (8)
1. an automobile component fully-automatic coating production line, it is characterised in that this paint line is divided into three layer regions, is respectively
Ground floor region, second layer region and third layer region, be disposed with circulation conveyor track diatom in third layer region, described
Circulation conveyor track diatom can along ground floor region, second layer region and third layer region circulation carry out carrying the product treating application
Product, the right side in described ground floor region is arranged upper part region 5, is manually wiped room and the first elevator device room 7, described
The left side in ground floor region be respectively disposed with lower part region, the strong cold house of varnish and the 6th elevator device room, described
Second layer region is respectively disposed with the second elevator device room, cover tool room, electrostatic precipitation room, priming paint process island, colored paint technique
District, varnish process island and the 3rd elevator device room, described third layer region is respectively disposed with the 4th elevator dress
Put room, varnish baking-curing process island and the 5th elevator device room, treat that the product of application is placed into by upper part region and follow
It is transported to pass through the first elevator device after manually the room of wiping carries out surface pretreatment wiping on ring conveyor track diatom and by it
Room rises to the second elevator device room in second layer region, and then circulation delivery track tape product and entered into cover tool room
Product is positioned, after product being carried out electrostatic precipitation step via electrostatic precipitation room, sequentially enters priming paint process island, color
Lacquer craftwork district, varnish process island are respectively completed priming paint processing step, colored paint processing step and varnish processing step, then by the
Three elevator device rooms rise to the 4th elevator device room in third layer region, and then circulation delivery track tape product
Product enter varnish baking-curing process island and carry out baking-curing step, again by under the 5th elevator device room after baking-curing
Dropping to the 6th elevator device room in ground floor region, then circulation delivery track tape product and is entered into the strong cold house of varnish
After carrying out cooling step and finally from lower part region lower part.
A kind of automobile component fully-automatic coating production line the most according to claim 1, it is characterised in that described primer
Skill district includes priming paint paint spray booth and priming paint levelling room respectively, is provided with primer spray robot, institute in described priming paint paint spray booth
The colored paint process island stated includes colored paint paint spray booth and colored paint levelling room respectively, is provided with color spray paint in described colored paint paint spray booth
Robot, described varnish process island includes varnish paint spray booth and varnish levelling room respectively, sets in described varnish paint spray booth
It is equipped with spray varnish robot.
A kind of automobile component fully-automatic coating production line the most according to claim 2, it is characterised in that described colored paint stream
Flat indoor are additionally provided with levelling loop buffer passage.If directly using linear fashion not can fully ensure that colored paint levelling here
Time, the Main Function therefore arranging levelling loop buffer passage is to ensure that the abundant of colored paint flow time.
A kind of automobile component fully-automatic coating production line the most according to claim 3, it is characterised in that described ground floor
Priming paint spray booth tank, priming paint painting room, colored paint spray booth tank, colored paint painting room, varnish spray booth water is there also is provided respectively in region
Groove and varnish painting room, described priming paint spray booth tank, colored paint spray booth tank and varnish spray booth tank, described priming paint spray
Room tank communicates with priming paint paint spray booth and for producing water smoke, described priming paint painting room and primer spray machine in priming paint paint spray booth
Device people communicates and for providing priming paint, and described colored paint spray booth tank communicates with colored paint paint spray booth and in colored paint paint spray booth
Producing water smoke, described colored paint painting room communicates and for providing colored paint with color spray paint robot, described varnish spray booth tank
Communicate with varnish paint spray booth and for producing water smoke in varnish paint spray booth, described varnish painting room and spray varnish robot phase
Lead to and be used for providing varnish.
A kind of automobile component fully-automatic coating production line the most according to claim 4, it is characterised in that described priming paint spray
Room tank, colored paint spray booth tank and the uniform Waste Water Treatment of varnish spray booth tank are connected.
A kind of automobile component fully-automatic coating production line the most according to claim 5, it is characterised in that described electrostatic removes
Dirt room is divided into artificial electrostatic precipitation room and automatic electrostatic dust collection room, and described artificial electrostatic precipitation room is used for product surface application
Front thick electrostatic precipitation, the electrostatic precipitation that automatic electrostatic dust collection room is thin before product surface application.
A kind of automobile component fully-automatic coating production line the most according to claim 6, it is characterised in that described ground floor
Region is additionally provided with inspection area at lower part region, described inspection area is provided with double-deck PVC conveyer belt, by inspection area
It is provided with polishing area and Zu Li district.
A kind of automobile component fully-automatic coating production line the most according to claim 7, it is characterised in that described varnish dries
Roasting curing process district is provided with varnish curing stove, and described solidification temperature controls at 70-90 DEG C, and hardening time is 50min.
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CN201610289053.9A CN106166525A (en) | 2016-05-04 | 2016-05-04 | A kind of automobile component fully-automatic coating production line |
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CN201610289053.9A CN106166525A (en) | 2016-05-04 | 2016-05-04 | A kind of automobile component fully-automatic coating production line |
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Cited By (6)
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CN107866349A (en) * | 2017-11-18 | 2018-04-03 | 江苏长虹智能装备集团有限公司 | A kind of automobile coating production line |
CN109317383A (en) * | 2018-10-25 | 2019-02-12 | 佛山市顺德区东亚汽车部件有限公司 | A kind of high-effect spraying production technology and its system for the processing of moulding surface |
CN109718982A (en) * | 2018-12-17 | 2019-05-07 | 嘉兴敏惠汽车零部件有限公司 | A kind of half full-automatic off line coating production line of auto parts and components |
CN109926247A (en) * | 2017-12-18 | 2019-06-25 | 江苏醉开心酒业有限公司 | A kind of bottle paint finishing |
CN112238026A (en) * | 2020-09-18 | 2021-01-19 | 江苏长虹智能装备股份有限公司 | Novel exterior trimming part spraying production line |
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Application publication date: 20161130 |