CN209476555U - A kind of double-speed chain conveying paint line - Google Patents
A kind of double-speed chain conveying paint line Download PDFInfo
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- CN209476555U CN209476555U CN201822075637.3U CN201822075637U CN209476555U CN 209476555 U CN209476555 U CN 209476555U CN 201822075637 U CN201822075637 U CN 201822075637U CN 209476555 U CN209476555 U CN 209476555U
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Abstract
The utility model discloses a kind of double-speed chains to convey paint line, including upper and lower pieces area, paint spray booth, levelling room, drying room and the cooling zone being circular layout, double-speed chain transportation system, which is passed sequentially through, between upper and lower pieces area, paint spray booth, levelling room, drying room and cooling zone connects and composes infrastructure devices area, it is arranged in double-speed chain transportation system equipped with the pallet to coating workpiece, supply air system, exhaust system, exhaust treatment system and hot air circulating system are provided with above infrastructure devices area, supply air system, exhaust system and exhaust treatment system are connect with paint spray booth respectively；Hot air circulating system is connect with drying room.The spraying of the utility model collection levelling, dries, is detected on one, improves efficiency, and reduces labor intensity, and flexibility degree is high, is suitable for multi items, more specification parts, and occupied area is smaller.
Description
Technical field
The utility model belongs to paint line technical field, and in particular to a kind of double-speed chain conveying paint line.
Background technique
Traditional spraying process is usually that manual work is used to complete, although the operation of this spraying method is more flexible, no
It will receive the influence that part size, specification and spraying require, but this spraying method low efficiency, be not suitable for high-volume, big rule
Mould production operation.Currently, the conveying of common automatic spraying production line, mostly suspended chain or the conveying of ground trolley, but this spraying
Production line often takes up a large area, and is not suitable for the situation that product category is various, size is different, yield is unstable.Times
Fast chain conveyer is to make support thereon with the speedup function of High speed chain using chain as traction and supporting body conveying material
The working plate of cargo is quickly run, and stops at corresponding operation position by stopper；Or it completes to accumulate by command adapted thereto
It acts and migrates, indexing, turn the functions such as line, biggish load can be carried, can guarantee accurate synchronous transport, it is easy to accomplish accumulate
Conveying, structure is beautiful, is easily installed, low noise, common to do assembling line or the Storing and conveying as material.But in spray painting ring
Under border, coating cloud can be attached to chain and track interior pollutes, and influence equipment normal use, bring security risk, therefore
It yet there are no application in paint line.
Existing spray coating process are as follows: piece uploading-primer spray-levelling-drying-topcoating-levelling-drying-lower part, due to spray
Painting part category is more, and size is different, by the way of handwork, can only seriously limit the production effect of part at present
Rate, and floor space is limited.
Utility model content
The technical problem to be solved by the utility model is in view of the deficiency of the prior art, provide a kind of speed
Chain conveys paint line, is suitable for multi items, more specification parts, and occupied area is smaller.
The utility model uses following technical scheme:
A kind of double-speed chain conveying paint line, including upper and lower pieces area, paint spray booth, the levelling room, drying room being circular layout
And cooling zone, the connection of double-speed chain transportation system is passed sequentially through between upper and lower pieces area, paint spray booth, levelling room, drying room and cooling zone
Infrastructure devices area is constituted, is arranged in double-speed chain transportation system equipped with the pallet to coating workpiece, infrastructure devices are set above area
It is equipped with supply air system, exhaust system, exhaust treatment system and hot air circulating system, supply air system, exhaust system and exhaust-gas treatment
System is connect with paint spray booth respectively；Hot air circulating system is connect with drying room.
Specifically, paint spray booth includes automatic paint-spraying booth and artificial paint spray booth, supply air system, exhaust system and exhaust-gas treatment system
System includes two sets, is independently connected respectively with automatic paint-spraying booth and artificial paint spray booth.
Further, the inlet of the import and export of automatic paint-spraying booth and artificial paint spray booth is all made of retrograde orbit structure.
Specifically, being provided with the steel platform with safety climbing ladder, supply air system, exhaust system, exhaust gas above infrastructure devices area
Processing system and hot air circulating system are separately positioned in steel platform.
Specifically, the entrance of drying room is provided with electric lifting door.
Specifically, double-speed chain transportation system is flat including two sets of double-speed chain conveying machines, two sets of carrying roller replanting systems, four sets of jackings
Telephone-moving and several stoppers, are controlled by PLC, and pallet setting can recycle circulation in double-speed chain transportation system.
Further, by four sets of jacking translation machine switchings between double-speed chain conveying machine and carrying roller replanting system, two sets again
Fast chain conveyer is used for the lateral transfer of pallet, and two sets of carrying roller replanting systems are used for the vertical transport of pallet, and stopper is for spy
Determine the stopping and clearance of station.
Specifically, upper and lower pieces area is provided with part recognition system, part recognition system includes the RFID being arranged on pallet
Electronic tag and the reader that upper and lower pieces area is arranged in, reader are connected by DP interface unit with PLC.
Specifically, the upper surface of pallet is equipped with metal mesh, pallet width direction is provided with limit plate, along pallet length
U-shaped protective plate is arranged in direction, and the quadrangle of pallet is provided with limit guide wheel.
Compared with prior art, the utility model at least has the advantages that
A kind of double-speed chain of the utility model conveys automatic application product line, upper and lower pieces area, paint spray booth, levelling room, drying room
It is successively circular layout with cooling zone, and is connected by double-speed chain transportation system, collection spraying levelling, dries, is detected on one, mentions
High spraying production efficiency, reduces labor intensity, flexibility degree is high, adapts to the spraying of a variety of different type products, each portion
Balanced production can be realized according to productive temp and place size setting station quantity and distribution mode by dividing.
Further, automatic paint-spraying booth takes step-by-step movement spraying method, and pallet step-by-step movement enters automatic paint-spraying booth, flush coater
Device people and transportation system are chain, while meeting lacquer spraying technique, reduce energy consumption to the maximum extent.
Further, the inlet of the import and export of automatic paint-spraying booth and artificial paint spray booth is all made of retrograde orbit structure,
Solves the spraying protection question of double-speed chain.
Further, supply air system, exhaust system, exhaust treatment system, drying room hot air circulating system are arranged in upper layer
It is compact-sized in steel platform, under the premise of meeting using function, largely reduce occupied area.
Further, double-speed chain transportation system can carry biggish load, and occupied area is smaller, and structure is beautiful, be easy to pacify
Dress, low noise accumulate conveying suitable for multi items, more specification parts.
Further, by part recognition system, it can be achieved that the process flow of variety classes workpiece, technological parameter, robot
Transferring automatically for the pre-set programs such as track, realizes the automatic running of production line.
In conclusion the spraying of the utility model collection, levelling, drying, being detected on one, improve efficiency, reduce labor intensity,
Flexibility degree is high, is suitable for multi items, more specification parts, and occupied area is smaller.
Below by drawings and examples, the technical solution of the utility model is described in further detail.
Detailed description of the invention
Fig. 1 is the utility model top view；
Fig. 2 is connection schematic diagram inside the utility model；
Fig. 3 is utility model works schematic diagram；
Fig. 4 is the utility model perspective view.
Wherein: 1. upper and lower pieces areas；2. automatic paint-spraying booth；3. artificial paint spray booth；4. levelling room；5. drying room；6. cooling zone；
7. double-speed chain transportation system；8. carrying roller replanting system；9. supply air system；10. exhaust system；11. exhaust treatment system；12. heat
Air circulating system；13. upper layer steel platform.
Specific embodiment
Fig. 1 and Fig. 2 are please referred to, the utility model discloses a kind of double-speed chains to convey paint line, including upper layer device
And infrastructure devices, infrastructure devices include the upper and lower pieces area 1 successively arranged in a ring, automatic paint-spraying booth 2, artificial paint spray booth 3, levelling
Room 4, drying room 5, cooling zone 6, upper and lower pieces area 1 are used for feeding and blanking, upper and lower pieces area 1, automatic paint-spraying booth 2, artificial paint spray booth
3, levelling room 4, drying room 5, the connection of double-speed chain transportation system 7 is passed sequentially through between cooling zone 6；
Upper layer device includes paint spray booth's supply air system 9, exhaust system 10, exhaust treatment system 11, hot air circulating system 12,
Supply air system 9, exhaust system 10 and exhaust treatment system 11 include two, for being separately connected automatic paint-spraying booth 2 and artificial
Paint spray booth 3；Hot air circulating system 12 is connect with drying room 5；Upper layer device is arranged in steel platform 13, and safety climbing ladder is arranged.
If double-speed chain transportation system 7 include two sets of double-speed chain conveying machines, two sets of roller conveyors, four sets of jacking translation machines and
Dry stopper, is controlled by PLC, is realized the circulation circulation of pallet, is sequentially completed piece uploading-spray bottom by process flow
The operations such as paint-levelling-drying-topcoating-levelling-drying-lower part, two sets of double-speed chain conveying machines (7) realize the cross of pallet
To conveying, two sets of carrying roller replanting systems (8) realize the vertical transport of pallet, four sets jacking translation machines realization double-speed chain conveying machines and
Switching between carrying roller replanting system, stopper realize the stopping and clearance of specific station, and PLC controls the start and stop of motor, cylinder,
Make transportation system by pre-set programs automatic running.
Automatic paint-spraying booth 2 takes step-by-step movement spraying method, and pallet step-by-step movement enters automatic paint-spraying booth, spray robot with it is defeated
It send system chain, while meeting lacquer spraying technique, reduces energy consumption to the maximum extent；Wind is arranged in the inlet of automatic paint-spraying booth 2
Curtain, prevents coating cloud from escaping.
The track of double-speed chain transportation system 7 is Special aluminium profile, import and export, artificial paint spray booth 3 in automatic paint-spraying booth 2
Inlet use retrograde orbit structure, with guarantee paint spray booth inlet and outlet track and chain do not polluted by coating cloud.
Tray upper surface is laid with metal mesh, prevents small workpiece from falling, while air-flow can be made to pass through.Along pallet width side
To setting limit plate, can rise effectively during pallet transplanting to position-limiting action；The quadrangle setting limit guide wheel of pallet, pallet
The automatically calibrating position when running on double-speed chain keeps linear running；U-shaped protective plate is set along pallet length direction, effectively
Pallet area double-speed chain and track are protected, prevents coating cloud in painting process from polluting to it.
Artificial paint spray booth 3 is used for the artificial touch-up paint of complex part, and a small number of spray painting operations when not being suitable for spraying automatically,
Automatic lift gate, outlet setting levelling station and automatic lift gate is arranged in entrance.
Lighting device, coating cloud concentration alarm device, Water curtain filter system are respectively arranged in paint spray booth, entrance is set pneumatically
Lever gear door, paint spray booth's peripheral hardware paint feeding system.Paint spray booth's exhaust gas is successively useless by water separator, VOCs after exhaust blower is drawn
Flash Gas Compression Skid System, the high altitude discharge after processing is up to standard, exhaust blower, water separator, VOCs emission-control equipment are arranged in
In upper layer steel platform 13.
Electric lifting door is arranged in the entrance of drying room 5, is heated by upper layer hot air circulating system 12, drying temperature
It can be set with the time.
Upper and lower pieces area 1 is provided with part recognition system, including be arranged on pallet RFID electronic label, be arranged upper
The reader and DP interface unit in lower part area 1, reader are connected by DP interface unit with PLC.Reader will spray in feeding
It applies information and RFID is written, read spraying information when blanking from RFID.
The course of work that the utility model double-speed chain conveys automatic application product line is as follows:
(1) manually workpiece is placed on the pallet of piece uploading region, the type of product, spraying process, encoded information is utilized
It writes in the RFID chip that yard rifle is written on pallet.At this point, drying room heating system has started to preheat.
(2) clearance button is manually started, pallet orbital motion is sent in automatic spray booth, and air curtain and air supplying and exhausting system open
It is dynamic.Code reader in auto spray painting room reads RFID information on pallet, and feeds back and arrive robot control system, controls robot sheet
Body and paint feeding system, automatic spray gun link according to the instruction execution inter-related task, and with transportation system, carry out step-by-step movement segmentation
Spraying.
(3) after the completion of spraying, double-speed chain starting drives pallet to move forwards.Pallet reaches hand spray room and nearby formulates
When region, automatic lift gate is opened, and air supplying and exhausting system starting, after pallet is completely into hand spray room, automatic lift gate is closed,
Carry out hand spray.
(4) after the completion of spraying, pallet jacking translation, transport to levelling station.
(5) after the completion of levelling, artificial paint spray booth outlet automatic lift gate is opened, and pallet is delivered to drying room.At this point, drying
Room has been heated to preset temperature.Drying room can accommodate 3 pallets simultaneously.Pallet pass in and out drying room when, lever gear door automatically turn on and
It closes.
(6) after the completion of drying, pallet flow is back to natural cooling area, and cooling zone can accommodate 5 pallets.
(7) after the completion of cooling, pallet is delivered to upper and lower pieces station.When workpiece bottom needs to spray, manually to workpiece into
Row overturning, is then delivered to paint spray booth again, so recycles, completes the spraying operation of workpiece.
The utility model provides a kind of double-speed chain conveying automatic application product line, and the spraying protection for solving double-speed chain is asked
Topic, collection spraying levelling, dry, are detected on one, improve spraying production efficiency, reduce labor intensity, flexibility degree
Height, adapts to the spraying of a variety of different type products, and each section can be arranged station quantity according to productive temp and place size and divide
Mode for cloth realizes balanced production.
The above content is only to illustrate the technical idea of the utility model, and the protection model of the utility model cannot be limited with this
Enclose, it is all according to the utility model proposes technical idea, any changes made on the basis of the technical scheme each falls within this reality
Within protection scope with novel claims.
Claims (9)
1. a kind of double-speed chain conveys paint line, which is characterized in that including be circular layout upper and lower pieces area (1), paint spray booth, stream
Flat room (4), drying room (5) and cooling zone (6), upper and lower pieces area (1), paint spray booth, levelling room (4), drying room (5) and cooling zone
(6) double-speed chain transportation system (7) is passed sequentially through between and connects and composes infrastructure devices area, is existed equipped with the pallet setting to coating workpiece
In double-speed chain transportation system (7), supply air system (9), exhaust system (10), exhaust-gas treatment system are provided with above infrastructure devices area
Unite (11) and hot air circulating system (12), supply air system (9), exhaust system (10) and exhaust treatment system (11) respectively with spray painting
Room connection；Hot air circulating system (12) is connect with drying room (5).
2. double-speed chain according to claim 1 conveys paint line, which is characterized in that paint spray booth includes automatic paint-spraying booth
(2) and artificial paint spray booth (3), supply air system (9), exhaust system (10) and exhaust treatment system (11) include two sets, respectively
It is independently connected with automatic paint-spraying booth (2) and artificial paint spray booth (3).
3. double-speed chain according to claim 2 conveys paint line, which is characterized in that the disengaging of automatic paint-spraying booth (2)
At mouthful and inlet of artificial paint spray booth (3) is all made of retrograde orbit structure.
4. double-speed chain according to claim 1 conveys paint line, which is characterized in that be provided with above infrastructure devices area
Steel platform (13) with safety climbing ladder, supply air system (9), exhaust system (10), exhaust treatment system (11) and hot air circulation system
System (12) is separately positioned on steel platform (13).
5. double-speed chain according to claim 1 conveys paint line, which is characterized in that the entrance of drying room (5) is equal
It is provided with electric lifting door.
6. double-speed chain according to claim 1 conveys paint line, which is characterized in that double-speed chain transportation system (7) packet
Two sets of double-speed chain conveying machines, two sets of carrying roller replanting systems (8), four sets of jacking translation machines and several stoppers are included, is carried out by PLC
Control, pallet setting can recycle circulation on double-speed chain transportation system (7).
7. double-speed chain according to claim 6 conveys paint line, which is characterized in that double-speed chain transportation system (7) and
By four sets of jacking translation machine switchings between carrying roller replanting system (8), two sets of double-speed chain transportation systems (7) are used for the transverse direction of pallet
Conveying, two sets of carrying roller replanting systems (8) are used for the vertical transport of pallet, and stopper is used for the stopping and clearance of specific station.
8. double-speed chain according to claim 1 conveys paint line, which is characterized in that upper and lower pieces area (1) is provided with work
Part identifying system, part recognition system include the reading of the RFID electronic label being arranged on pallet and setting in upper and lower pieces area (1)
Device is write, reader is connected by DP interface unit with PLC.
9. double-speed chain according to claim 1 conveys paint line, which is characterized in that the upper surface of pallet is equipped with gold
Belong to net, pallet width direction is provided with limit plate, U-shaped protective plate is set along pallet length direction, the quadrangle of pallet is provided with
Limit guide wheel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822075637.3U CN209476555U (en) | 2018-12-11 | 2018-12-11 | A kind of double-speed chain conveying paint line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822075637.3U CN209476555U (en) | 2018-12-11 | 2018-12-11 | A kind of double-speed chain conveying paint line |
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| CN209476555U true CN209476555U (en) | 2019-10-11 |
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ID=68127172
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|---|---|---|---|
| CN201822075637.3U Active CN209476555U (en) | 2018-12-11 | 2018-12-11 | A kind of double-speed chain conveying paint line |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112677382A (en) * | 2021-03-15 | 2021-04-20 | 宁波峰梅新能源汽车科技有限公司 | Stator connector glue-pouring curing oven with built-in blocking mechanism and operation method thereof |
| CN113385346A (en) * | 2021-05-31 | 2021-09-14 | 佛山市顺德区普瑞特机械制造有限公司 | Double-oven spraying production line and process |
| CN113399183A (en) * | 2021-07-21 | 2021-09-17 | 太仓三本传动机械有限公司 | Automatic spraying device for plates |
| CN113581810A (en) * | 2021-07-30 | 2021-11-02 | 济南中船设备有限公司 | Dacromet treatment apparatus and method of treating fasteners |
| CN114178160A (en) * | 2021-12-10 | 2022-03-15 | 江苏无锡欧派集成家居有限公司 | Intelligent flexible spraying method for water-based paint |
| CN114289210A (en) * | 2021-12-10 | 2022-04-08 | 广东创智智能装备有限公司 | Spraying system |
| CN115254514A (en) * | 2022-08-22 | 2022-11-01 | 溧阳二十八所系统装备有限公司 | Automatic spraying system for square cabin and paint spraying process for square cabin |
| CN115582244A (en) * | 2022-09-27 | 2023-01-10 | 江铃汽车股份有限公司 | Coating line |
| CN115922236A (en) * | 2023-03-11 | 2023-04-07 | 山东欧诺威数控刀具有限公司 | Collet chuck automation line control system |
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- 2018-12-11 CN CN201822075637.3U patent/CN209476555U/en active Active
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112677382A (en) * | 2021-03-15 | 2021-04-20 | 宁波峰梅新能源汽车科技有限公司 | Stator connector glue-pouring curing oven with built-in blocking mechanism and operation method thereof |
| CN112677382B (en) * | 2021-03-15 | 2021-07-06 | 宁波峰梅新能源汽车科技有限公司 | Stator connector glue-pouring curing oven with built-in blocking mechanism and operation method thereof |
| CN113385346A (en) * | 2021-05-31 | 2021-09-14 | 佛山市顺德区普瑞特机械制造有限公司 | Double-oven spraying production line and process |
| CN113399183A (en) * | 2021-07-21 | 2021-09-17 | 太仓三本传动机械有限公司 | Automatic spraying device for plates |
| CN113399183B (en) * | 2021-07-21 | 2022-08-16 | 太仓三本传动机械有限公司 | Automatic spraying device for plates |
| CN113581810A (en) * | 2021-07-30 | 2021-11-02 | 济南中船设备有限公司 | Dacromet treatment apparatus and method of treating fasteners |
| CN114178160A (en) * | 2021-12-10 | 2022-03-15 | 江苏无锡欧派集成家居有限公司 | Intelligent flexible spraying method for water-based paint |
| CN114289210A (en) * | 2021-12-10 | 2022-04-08 | 广东创智智能装备有限公司 | Spraying system |
| CN115254514A (en) * | 2022-08-22 | 2022-11-01 | 溧阳二十八所系统装备有限公司 | Automatic spraying system for square cabin and paint spraying process for square cabin |
| CN115582244A (en) * | 2022-09-27 | 2023-01-10 | 江铃汽车股份有限公司 | Coating line |
| CN115922236A (en) * | 2023-03-11 | 2023-04-07 | 山东欧诺威数控刀具有限公司 | Collet chuck automation line control system |
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