Plywood production line and control method with spray-painting plant
Technical field
The present invention relates to plywood production apparatus fields, and in particular to a kind of plywood production line with spray-painting plant.
Background technology
Certain planks need to carry out gluing before processing, and to be typically manpower send plank into glue spreader to the method for gluing,
Glue spreader carries out plank gluing, is come out after the completion of gluing from the glue spreader other end, needs manpower, and the degree of automation is very low, from
And lead to low production efficiency;Plank needs progress trimming to obtain the plank of different size, existing plate trimming machine according to demand
Efficiency is very low, and a large amount of rim charge can be left during plank trimming, these rim charges needs are removed from bead cutter immediately, otherwise to cutting
Side chance generates deleterious effect;General painting program needs manual operation in factory, more time-consuming, and to plank into
It is not easy to operate during the spray painting of row positive and negative, it needs first to dry one side spray painting after the completion and do, then carry out spray painting another side, very
Cumbersome, extremely inefficient, therefore the production efficiency of factory substantially reduces, and is unfavorable for the benefit of enterprise.
For such case, need to be improved the prior art.
Invention content
In view of the deficiencies of the prior art, the present invention provides a kind of plywood production lines and controlling party with spray-painting plant
Method can greatly improve the production efficiency of glued board, and can also carry out high-efficency spraying.
In order to achieve the above object, the present invention is achieved by the following technical programs:
A kind of plywood production line with spray-painting plant, including glue spreading apparatus, hot-press arrangement, cooling equipment and trimming dress
It puts, is additionally provided with spray-painting plant, wherein:
The glue spreading apparatus includes front-end bracket, the first groove, the first lifting gear, the first plank supporting rack, gluing and sets
Standby and receiving rack, the receiving rack top are equipped with idler wheel, and first lifting gear is mounted in the first groove, first plate
Material supporting rack is arranged on first lifting gear, and first groove is arranged between the stent and automatic double surface gluer, institute
The rear that receiving rack is arranged on the automatic double surface gluer is stated, cylinder push-rod and light sensor are additionally provided at the top of the front-end bracket,
The automatic double surface gluer left end is additionally provided with charging support roller, and right end is additionally provided with discharging support roller, further includes plc control devices, described
Plc control devices connect cylinder push-rod and light sensor respectively;
The hot-press arrangement includes hot press and the plank conveyer belt mounted on hot press both sides;
The cooling equipment includes cooling chamber, track, delivery vehicle and cooling device, and the track is arranged on cooling chamber bottom
Portion, delivery vehicle installation are slided in orbit, and the cooling device includes being mounted on several exhaust fans dress at the top of the cooling chamber
It puts and the cooling water channel inside the cooling chamber on two side, several ventilation openings is additionally provided with outside the cooling chamber;
The trimming device includes stent, vertical rails, sliding seat, push rod, the first bearing, the second bearing, four cuttings
Machine, the second groove, the second lifting gear and the second plank supporting rack, the vertical rails are mounted on cradle top, sliding seat peace
Connect on the sliding rail and with pneumatic device, the sliding rail be equipped with push rod, the first bearing and the second bearing installation described in
The lower section both sides of stent are also arranged with a pair of conveyer belt apparatus connect respectively with transmission device on first bearing, and also
Equipped with the horizontal slide rail in the middle part of the first bearing, clamping device, the clamping dress are slidably connected in the horizontal slide rail
It puts and is also connect with pneumatic device, the first bearing front and rear sides are respectively equipped with lifting seat, on the lifting seat and described second
Cutting machine is equipped at left and right sides of bearing, discharge device, the discharge device packet are additionally provided at left and right sides of second bearing
Discharge frame and the rotating bar being rotatably installed on the discharge frame are included, the rotating bar is connected to by shaft on pendulous device,
Second groove is located at the right side of the second bearing, and the second lifting gear is mounted in the second groove, the second plank supporting rack peace
On the second lifting gear, the rear of second groove is additionally provided with light sensor;
The spray-painting plant includes paint spray booth, hanger bracket, chain track, spray painting head and block protecting device, the hanger bracket peace
In paint spray booth, the chain track is mounted on hanger bracket, and connection transmission device slides on the hanger bracket, the chain
Several hooks are additionally provided on track, the block protecting device includes baffle, water tank, the water tank bottom are equipped at the top of the baffle
Equipped with spray painting head, the baffle bottom is additionally provided with wastewater trough, and the spray painting head is located at the front of the baffle, the chain track
Part is located between the baffle and spray painting head.
Further, first lifting gear and the second lifting gear include a pair of shearing elevating mechanism, described
Shearing elevating mechanism includes shearing crane, electric pushrod and connection-peg, and electric pushrod and connection-peg set the first groove
With the bottom of the second groove, the shearing crane lower end side is connect with the connection-peg, and opposite side connects with electric pushrod
It connects, top is connected to the bottom for being connected to the first plank supporting rack and the second plank supporting rack.
Further, the rear of first groove and the second support device right end further respectively have the first level barrier
With the second level barrier, it is located at sustained height at the top of the first level barrier top and the charging support roller.
Further, the automatic double surface gluer includes gluing frame, the feed roller being distributed up and down and the coating roll being distributed up and down, institute
It states and coating cylinder is additionally provided with above coating roll, the charging support roller is mounted on gluing frame left end, the discharging coating roll installation
In the right end of the gluing frame.
Further, the discharging support roller is mounted on gluing frame by elevating lever, and the discharging support roller is also
Micromachine is connected with, the micromachine is connect by transmission device with the shaft in the discharging support roller.
Further, bar is additionally provided on the discharge device, the baffle is mounted on the outside of the discharge frame, described
Discharge frame bottom is additionally provided with rim charge slot.
Further, the hanger bracket includes two sections of parallel straightways and one section of semi-circular segments, the pair of parallel
Straightway connects the both ends of semi-circular segments respectively, and the rear of the wherein straight line section is also connected with being equipped with slope section.
Further, the cooling water channel is also connect with the water tank by water pipe, and check valve is provided on the water pipe,
The water of cooling water channel is unidirectionally flowed into the water tank.
A kind of control method of the plywood production line with spray-painting plant, step are as follows:
1) generation processing plank is put on the first plank supporting rack of the glue spreading apparatus, starts the glue spreading apparatus, institute
It states cylinder push-rod and plank is subjected to gluing from the left side push-in automatic double surface gluer successively, pass through the branch that discharges from automatic double surface gluer right side
Support roller is sent in the receiving rack;
2) by the plank of gluing is sent into hot-press arrangement progress hot pressing in the receiving rack;
3) plank after the hot pressing is sent into cooling equipment, starts fan assembly and cooling water channel to being located at delivery vehicle
On plank cooled down;
4) plank after cooling is sent into the trimming device, into above the first bearing of trimming device, by institute
After stating gripping apparatus grips, driven and slided in vertical rails by conveyer belt apparatus, left and right trimming is carried out by cutting machine,
It is pushed by push rod after the completion of the trimming of left and right and is slided in horizontal slide rail, carry out trimming up and down, the row of opening after the completion of upper and lower trimming
Expect device, long rim charge is beaten away in rotating bar rotation;
5) plank after the completion of trimming is sent into spray-painting plant, is tangled plank by hooking device, the chain on hanger bracket
It moves on track, is then painted by the head that paints.
Further, described can also be controlled in step 3) by controller opens fan assembly and cooling water channel respectively
Or open simultaneously fan assembly and cooling water channel.
The present invention provides a kind of plywood production line and control method with spray-painting plant, by setting gradually gluing
Device, hot-press arrangement, cooling equipment and trimming device are additionally provided with spray-painting plant, groove are equipped in front of glue spreading apparatus, is set in groove
Lifting gear is put, stent is equipped with before lifting gear, light sensor is additionally provided on stent, for cooperatively forming height with lifting gear
Spend it is constant, further respectively had before and after automatic double surface gluer charging support roller and discharging support roller, convenient for charging and feeding, cooling equipment set
Meter is reasonable, by the water cooling road of installation, can greatly improve the efficiency of cooling, trimming device can carry out plank laterally to cut
Side and vertical trimming, while angle cam trimming both sides are additionally provided with discharge device, are moved back and forth by discharge device, destroy the second bearing
On residual rim charge, and both sides are additionally provided with lever, for stopping the rim charge of rotating bar discharge, prevent from getting to people, after trimming device
Side is additionally provided with paint spray booth, and by designing hanger bracket, hanger bracket is equipped with chain track, and chain track has hook, also sets up
Including baffle, water tank is equipped at the top of baffle, water tank bottom is equipped with spray head, and baffle bottom is additionally provided with wastewater trough, and spray painting head is located at
The front of the baffle, chain track part are located between baffle and spray painting head, and the present invention is reasonable in design, can carry significantly
The production efficiency of high glued board, is particularly advantageous in that:1) design is fluted is used for placing on lifting gear and lifting gear
Plank supporting rack can save most of space, and automatically feeding can save manpower raising efficiency;2) it is high to be provided with first
Degree baffle can prevent again cylinder push-rod to push during plank since beneath plank is driven sideslip by the friction between plank;3) gluing
Charging support roller and discharging support roller are respectively equipped with before and after device so that the pan feeding of plank and discharge relatively reliable, conveniently, soon
It is prompt;4) receiving rack is provided with support roller so that plank can be slided easily in receiving rack, so as to easily send
It is very convenient among the process for entering next step;5) cooling equipment includes fan and cooling water channel, is combined using two kinds of types of cooling
Using the effect for substantially increasing cooling, plank is not easy to crumble in trimming;6) discharge device being additionally provided in trimming device, makes
Obtaining the rim charge after trimming can rapidly exclude, and not interfere with the trimming of next plank;7) it is equally set at trimming device rear portion
It is fluted, lifting gear is placed with to carry out automatic material receiving, improves efficiency;8) spray-painting plant is added, by hanger bracket
Chain track drives the plank movement on hook to paint, and chain track can include rectilinear orbit, circular rail according to design
Road and domatic track, can be cost-effective with adaptation to local conditions rationally using space, while improves production efficiency.
Description of the drawings
In order to illustrate more clearly about the embodiment of the present invention or technical scheme of the prior art, to embodiment or will show below
There is attached drawing needed in technology description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this
Some embodiments of invention, for those of ordinary skill in the art, without creative efforts, can be with
Other attached drawings are obtained according to these attached drawings.
Fig. 1 overlooking the structure diagrams of the present invention;
Fig. 2 is the main structure diagram of glue spreading apparatus of the present invention;
Fig. 3 is the main structure diagram of hot-press arrangement of the present invention;
Fig. 4 is the main structure diagram of present invention cooling equipment;
Fig. 5 is the right side structural representation of trimming device of the present invention;
Fig. 6 is the main structure diagram of spray-painting plant of the present invention;
Fig. 7 is the overlooking the structure diagram of the shearing lifting structure of the present invention.
Wherein:1st, glue spreading apparatus;2nd, front-end bracket;3rd, the first groove;4th, the first lifting gear;5th, the first plank supports
Frame;6th, automatic double surface gluer;7th, receiving rack;8th, idler wheel;9th, cylinder push-rod;10th, light sensor;11st, support roller is fed;12nd, it discharges
Support roller;13rd, hot-press arrangement;14th, hot press;15th, plank conveyer belt;16th, equipment is cooled down;17th, cooling chamber;18th, track;19、
Delivery vehicle;20th, fan assembly;21st, cooling water channel;22nd, ventilation opening;23rd, trimming device;24th, stent;25th, vertical rails;26、
Sliding seat;27th, push rod;28th, the first bearing;29th, the second bearing;30th, cutting machine;31st, the second groove;32nd, the second lifting gear;
33rd, horizontal slide rail;34th, clamping device;35th, lifting seat;36th, shaft;37th, rotating bar;38th, lever;39th, the second plank supports
Frame;40th, spray-painting plant;41st, paint spray booth;42nd, hanger bracket;43rd, it links up with;44th, baffle;45th, water tank;46th, paint head;47th, waste water
Slot;48th, shearing crane;49th, electric pushrod;50th, connection-peg;51st, feed roller;52nd, coating roll;53rd, coating cylinder;54th, side
Hopper;55th, the first level barrier;56th, the second level barrier;57th, conveyer belt apparatus.
Specific embodiment
Purpose, technical scheme and advantage to make the embodiment of the present invention are clearer, below in conjunction with the embodiment of the present invention
In attached drawing, the technical solution in the embodiment of the present invention is clearly and completely described, it is clear that described embodiment is
Part of the embodiment of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, those of ordinary skill in the art
All other embodiments obtained without creative efforts shall fall within the protection scope of the present invention.
With reference to attached drawing 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6 and Fig. 7, a kind of plywood machining production line of the present invention, packet
Glue spreading apparatus 1, hot-press arrangement 13, cooling equipment 16 and trimming device 23 are included, wherein:
The glue spreading apparatus includes front-end bracket 2, the first groove 3, the first lifting gear 4, the first plank supporting rack 5, applies
Gluing equipment 6 and top are equipped with the receiving rack 7 of idler wheel 8, and first lifting gear 4 is mounted in the first groove 3, first plate
Material supporting rack 5 is arranged on first lifting gear 4, first groove 3 be arranged on the stent 2 and automatic double surface gluer 6 it
Between, the receiving rack 7 is arranged on the rear of the automatic double surface gluer 6, and the front end props up 2 top of the trellis and is additionally provided with cylinder push-rod 9 and light
Line inductor 10,6 left end of automatic double surface gluer are additionally provided with charging support roller 11, and right end is additionally provided with discharging support roller 12;
The hot-press arrangement 13 includes hot press 14 and the plank conveyer belt 15 mounted on 14 both sides of hot press;
The cooling equipment 16 includes cooling chamber 17, track 18, delivery vehicle 19 and cooling device, and the track 18 is arranged on
17 bottom of cooling chamber, delivery vehicle 19 are mounted on track 18 and slide, and the cooling device includes pushing up mounted on the cooling chamber 17
Several ventilation fan devices 20 in portion and the cooling water channel 21 on 17 inside two side of cooling chamber, outside the cooling chamber 17
It is additionally provided with several ventilation openings 22;
The trimming device 23 includes stent 24, vertical rails 25, sliding seat 26, push rod 27, the first bearing 28, second
29, four cutting machines 30 of seat, the second groove 31, the second lifting gear 32 and the second plank supporting rack 39, the vertical rails 25
Mounted on 24 top of stent, sliding seat 26 is mounted in the vertical rails 25 and is also connect with pneumatic device, the vertical rails
25 are equipped with push rod 27, and the first bearing 28 and the second bearing 29 install the lower section both sides of the stent 24, first bearing 28
On be also arranged with a pair of conveyer belt apparatus 57 connect respectively with transmission device, be additionally provided in the middle part of the first bearing 28
Horizontal slide rail 33, clamping device 34 is slidably connected in the horizontal slide rail 33, and the clamping device 34 also connects with pneumatic device
It connecing, 28 front and rear sides of the first bearing are respectively equipped with lifting seat 35, and the lifting seat 35 is equipped with cutting machine 30, and described second
29 left and right sides of bearing is equipped with cutting machine 30, and the left and right sides of second bearing 29 is additionally provided with discharge device, the discharge dress
It puts including discharge frame and the rotating bar 37 being rotatably installed on the discharge frame, the rotating bar 37 is connected to pendulum by shaft 36
On dynamic device, second groove 31 is located at the right side of the second bearing 29, and the second lifting gear 32 is mounted in the second groove 31,
Second plank supporting rack 39 is mounted on the second lifting gear 32, and the rear of second groove 31 is additionally provided with light sensor
10, plc control devices are further included, the plc control devices connect cylinder push-rod 9, light sensor 10 and electric pushrod respectively
49, by plc control devices, control lifting gear lifting top is always positioned at the lower section of light sensor 10, this is common existing
There is technology, details are not described herein again;
Further, 4 and second lifting gear 32 of the first lifting gear includes a pair of shearing elevating mechanism, institute
It states shearing elevating mechanism and includes shearing crane 48, electric pushrod 49 and connection-peg 50, electric pushrod 49 and connection-peg 50
The bottom of first groove 3 and the second groove 32 is set, the shearing 48 lower end side of crane is connect with the connection-peg 50,
Opposite side is connect with electric pushrod 49, and top, which is connected to, is connected to the first plank supporting rack 5 and the second plank supporting rack 39
Bottom;Further, the rear of first groove 3 and receiving rack 7 right end further respectively has 55 He of the first level barrier
Second level barrier 56, first level barrier, 55 top are located at sustained height with 11 top of charging support roller, can be with
By the plank band-offset of lower section when preventing the cylinder push-rod 9 from pushing plank;
Further, the automatic double surface gluer 6 includes gluing frame, the feed roller 51 being distributed up and down and the coating roll distinguished up and down
52, the top of the coating roll 52 is additionally provided with coating cylinder 53, and the charging support roller 11 is mounted on gluing frame left end, the discharging
Support roller 12 is mounted on the right end of the gluing frame;
Preferably, the discharging support roller 12 is mounted on gluing frame by elevating lever, and the discharging support roller 12
Micromachine is also associated with, the micromachine is connect by transmission device with the shaft in the support roller;
Further, bar 38 is additionally provided on the discharge device, the bar 38 is mounted on the outside of the discharge frame,
The discharge frame bottom is additionally provided with rim charge slot 54, can be used for storing rim charge;Further, spray-painting plant 40 is additionally provided with, it is described
Spray-painting plant 40 includes paint spray booth 41, hanger bracket 42, chain track, spray painting head 46 and block protecting device, the hanger bracket 42 and installs
In paint spray booth 41, the chain track is mounted on hanger bracket 42, and connection transmission device slides on the hanger bracket 42, institute
It states and several hooks 43 is additionally provided on chain track, the block protecting device includes baffle 44, and 44 top of baffle is equipped with water tank 45,
45 bottom of water tank is equipped with spray painting head 46, and 44 bottom of baffle is additionally provided with wastewater trough 47, and the spray painting head 46 is located at described
The front of baffle 44, the chain track part are located between the baffle 44 and spray painting head 46;
Further, the hanger bracket 42 includes several sections of straightways, several sections of bending sections and several sections of slope sections, specifically
The hanger bracket 42 include two sections of parallel straightways and one section of semi-circular segments, the pair of parallel straightway connects respectively
The both ends of semi-circular segments, the rear of the wherein straight line section are also connected with being equipped with slope section, can save space, chain track band
Dynamic hook 43 can paint to plank two sides after turning round, very efficiently;
Preferably, the cooling water channel is also connect with the water tank by water pipe, and water resource recycles, very environmentally friendly section
Can, check valve is provided on the water pipe, the water of cooling water channel 21 is unidirectionally flowed into the water tank 45.
A kind of control method of the plywood production line with spray-painting plant, step are as follows:
1) generation processing plank is put on the first plank supporting rack 4 of the glue spreading apparatus, starts the glue spreading apparatus, institute
It states cylinder push-rod 9 and plank is subjected to gluing from the left side push-in automatic double surface gluer 16 successively, pass through from 16 right side of automatic double surface gluer
Discharging support roller 12 is sent in the receiving rack 7;
2) by the plank of gluing is sent into hot-press arrangement progress hot pressing in the receiving rack 7;
3) plank after the hot pressing is sent into cooling equipment, starts fan assembly 20 and cooling water channel 21 is defeated to being located at
Plank on truck 19 is cooled down;
4) plank after cooling is sent into the trimming device, into above the first bearing 28 of trimming device, by
After the clamping device 34 clamps, driven and slided in vertical rails 25 by conveyer belt apparatus, carried out by cutting machine 30
Left and right trimming is pushed by push rod after the completion of the trimming of left and right and is slided in horizontal slide rail 33, carries out trimming up and down, and upper and lower trimming is complete
Into rear opening discharge device, long rim charge is beaten away in rotating bar rotation;
5) plank after the completion of trimming is sent into spray-painting plant, is tangled plank by hooking device, the chain on hanger bracket
It moves on track, is then painted by the head that paints.
Further, described can also be controlled in step 3) by controller opens fan assembly and cooling water channel respectively
Or fan assembly and cooling water channel are opened simultaneously, it can be with relative energy-saving.
The present invention provides a kind of plywood production line and control method with spray-painting plant, by setting gradually gluing
Device, hot-press arrangement, cooling equipment and trimming device are additionally provided with spray-painting plant, groove are equipped in front of glue spreading apparatus, is set in groove
Lifting gear is put, stent is equipped with before lifting gear, light sensor is additionally provided on stent, for cooperatively forming height with lifting gear
Spend it is constant, further respectively had before and after automatic double surface gluer charging support roller and discharging support roller, convenient for charging and feeding, cooling equipment set
Meter is reasonable, by the water cooling road of installation, can greatly improve the efficiency of cooling, trimming device can carry out plank laterally to cut
Side and vertical trimming, while angle cam trimming both sides are additionally provided with discharge device, are moved back and forth by discharge device, destroy the second bearing
On residual rim charge, and both sides are additionally provided with lever, for stopping the rim charge of rotating bar discharge, prevent from getting to people, after trimming device
Side is additionally provided with paint spray booth, and by designing hanger bracket, hanger bracket is equipped with chain track, and chain track has hook, also sets up
Including baffle, water tank is equipped at the top of baffle, water tank bottom is equipped with spray head, and baffle bottom is additionally provided with wastewater trough, and spray painting head is located at
The front of the baffle, chain track part are located between baffle and spray painting head, and the present invention is reasonable in design, can carry significantly
The production efficiency of high glued board, is particularly advantageous in that:1) design is fluted is used for placing on lifting gear and lifting gear
Plank supporting rack can save most of space, and automatically feeding can save manpower raising efficiency;2) it is high to be provided with first
Degree baffle can prevent again cylinder push-rod to push during plank since beneath plank is driven sideslip by the friction between plank;3) gluing
Charging support roller and discharging support roller are respectively equipped with before and after device so that the pan feeding of plank and discharge relatively reliable, conveniently, soon
It is prompt;4) receiving rack is provided with support roller so that plank can be slided easily in receiving rack, so as to easily send
It is very convenient among the process for entering next step;5) cooling equipment includes fan and cooling water channel, is combined using two kinds of types of cooling
Using the effect for substantially increasing cooling, plank is not easy to crumble in trimming;6) discharge device being additionally provided in trimming device, makes
Obtaining the rim charge after trimming can rapidly exclude, and not interfere with the trimming of next plank;7) it is equally set at trimming device rear portion
It is fluted, lifting gear is placed with to carry out automatic material receiving, improves efficiency;8) spray-painting plant is added, by hanger bracket
Chain track drives the plank movement on hook to paint, and chain track can include rectilinear orbit, circular rail according to design
Road and domatic track, can be cost-effective with adaptation to local conditions rationally using space, while improves production efficiency;9) controller controls
Fan assembly and cooling water channel are opened respectively or opens simultaneously fan assembly and cooling water channel so that can select setting for cooling
It is standby, energy conservation and environmental protection.
It should be noted that herein, relational terms such as first and second and the like are used merely to a reality
Body or operation are distinguished with another entity or operation, are deposited without necessarily requiring or implying between these entities or operation
In any this practical relationship or sequence.Moreover, term " comprising ", "comprising" or its any other variant are intended to
Non-exclusive inclusion, so that process, method, article or equipment including a series of elements not only will including those
Element, but also including other elements that are not explicitly listed or further include as this process, method, article or equipment
Intrinsic element.In the absence of more restrictions, the element limited by sentence "including a ...", it is not excluded that
It is wanted including described
Also there are other identical elements in the process of element, method, article or equipment.
The above embodiments are merely illustrative of the technical solutions of the present invention, rather than its limitations;Although with reference to the foregoing embodiments
The present invention is described in detail, it will be understood by those of ordinary skill in the art that:It still can be to aforementioned each implementation
Technical solution recorded in example modifies or carries out equivalent replacement to which part technical characteristic;And these modification or
It replaces, the spirit and scope for various embodiments of the present invention technical solution that it does not separate the essence of the corresponding technical solution.