CN203955425U - A kind of multistation energy-conserving and environment-protective metal plate paint-spraying baking booth - Google Patents
A kind of multistation energy-conserving and environment-protective metal plate paint-spraying baking booth Download PDFInfo
- Publication number
- CN203955425U CN203955425U CN201420400716.6U CN201420400716U CN203955425U CN 203955425 U CN203955425 U CN 203955425U CN 201420400716 U CN201420400716 U CN 201420400716U CN 203955425 U CN203955425 U CN 203955425U
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- room
- metal plate
- paint
- conserving
- dried
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- 239000002184 metal Substances 0.000 title claims abstract description 22
- 238000005507 spraying Methods 0.000 title claims abstract description 16
- 239000003973 paint Substances 0.000 claims abstract description 29
- 238000010422 painting Methods 0.000 claims abstract description 25
- 239000007921 spray Substances 0.000 abstract description 21
- 238000000034 method Methods 0.000 abstract description 16
- 238000005498 polishing Methods 0.000 abstract description 15
- 238000004519 manufacturing process Methods 0.000 abstract description 14
- 238000012423 maintenance Methods 0.000 abstract description 9
- 230000037452 priming Effects 0.000 abstract description 7
- 238000004904 shortening Methods 0.000 abstract description 5
- 230000003203 everyday effect Effects 0.000 abstract description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 24
- 238000001035 drying Methods 0.000 description 9
- 239000011248 coating agent Substances 0.000 description 8
- 238000000576 coating method Methods 0.000 description 8
- 238000007664 blowing Methods 0.000 description 4
- 238000012545 processing Methods 0.000 description 4
- 229910052799 carbon Inorganic materials 0.000 description 3
- 238000011161 development Methods 0.000 description 3
- 239000002912 waste gas Substances 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- 239000000809 air pollutant Substances 0.000 description 2
- 231100001243 air pollutant Toxicity 0.000 description 2
- 238000010009 beating Methods 0.000 description 2
- 230000003197 catalytic effect Effects 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 239000003365 glass fiber Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 210000003205 muscle Anatomy 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 238000000746 purification Methods 0.000 description 2
- 238000011160 research Methods 0.000 description 2
- 230000000717 retained effect Effects 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 239000000779 smoke Substances 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000003085 diluting agent Substances 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000295 fuel oil Substances 0.000 description 1
- 238000002203 pretreatment Methods 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 239000002341 toxic gas Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
Landscapes
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
A kind of multistation energy-conserving and environment-protective metal plate paint-spraying baking booth, original running repair technique has been carried out to comprehensive renewal, adopt mobile trolley and two cyclically panel type carrier chain to transport workpiece, make vehicle mobile time shorten 50%-70%, send also corresponding shortening between man-hour, the vehicle number that same time completes improves, the maintenance efficiency of centering minor accident damage improves production capacity more than 30%, personnel's technical ability difference reduces greatly, in vehicle, return lower than 3%, and can reduce customer churn, meet the metal plate spray productivity ratio of user's peak load every day, for workpiece car load or local polishing, clean, primer spray, priming paint is dried, middle painting and middle painting are dried, the metal plate spray pipelining that topcoating and finish paint are dried, maximum production capacity reasonable disposition equipment, rationally utilize the useful space, when ensuring the quality of products, also improved operating efficiency.
Description
Technical field
The utility model relates to a kind of automobile metal plate paint-spraying baking booth, particularly a kind of multistation energy-conserving and environment-protective metal plate paint-spraying baking booth.
Background technology
Since reform and opening-up, national economy obtains rapid growth, and " scientific and technical innovation, autonomous innovation " become the main flow of current domestic industry development, and China's industry is just progressively to the future development of intensive style, energy-saving and emission-reduction, low-carbon (LC).Along with socioeconomic development, the continuous increase of automobile pollution, medium and small damage accident vehicle maintenance ratio improves year by year, has surpassed saturation state, accounts for the 60-70% of the market share.Traditional workshop, 4s shop blocks up, unordered, equipment is not enough, takies the useful space, inefficiency, all maintenance vehicles divide group job according to technological process, pre-treatment ability, part adopts water mill, operating personnel's technique technical ability difference is large, and mobility is high, returns and surpass 5% in vehicle, CSAT is low, cause customer churn, increased cost, income is less.The roasting jet mould formula of automobile and the thick frame type management model of single single barn operation in shop, more and more can not meet the market demand, demonstrate vehicle and treat that work phenomenon is general, fuel oil in operation process, water, the wastes such as paint and solvent or diluent are larger, the dust of operating environment, poison gas, noise pollution is serious, waste gas, discharge of wastewater is on problems such as surrounding enviroment impact are large, in order to address the above problem, scientific research personnel and the continuous research and discovery of technical staff of the same trade, develop new metal plate paint-spraying baking booth, although make some progress technically, but in practice, still exist the technical problem not yet overcoming.
Summary of the invention
The purpose of this utility model is to overcome above deficiency, a kind of multistation energy-conserving and environment-protective metal plate paint-spraying baking booth is provided, original running repair technique has been carried out to comprehensive renewal, adopt mobile trolley and two cyclically panel type carrier chain to transport workpiece, make vehicle mobile time shorten 50%-70%, send also corresponding shortening between man-hour, the vehicle number that same time completes improves, the maintenance efficiency of centering minor accident damage improves production capacity more than 30%, personnel's technical ability difference reduces greatly, in vehicle, return lower than 3%, and can reduce customer churn, meet the metal plate spray productivity ratio of user's peak load every day, for workpiece car load or local polishing, clean, primer spray, priming paint is dried, middle painting and middle painting are dried, the metal plate spray pipelining that topcoating and finish paint are dried, maximum production capacity reasonable disposition equipment, rationally utilize the useful space, when ensuring the quality of products, also improved operating efficiency.
The utility model solves technical scheme that its technical problem adopts: contain Sanding Room, middle painting room, middle room, cover room, finish paint room, Sanding Room is provided with three, arranges successively, is provided with hand sliding machine in room, and ground is provided with two circulation plate-type conveying chains; The right of Sanding Room is provided with middle painting room, and the right in middle painting room is provided with middle room, and the right in middle room is provided with covers room, and the right of covering room is provided with finish paint room, has formed a kind of multistation energy-conserving and environment-protective metal plate paint-spraying baking booth.
The utility model solves the know-why that its technical problem adopts: the technological process that this combined padding and drying system adopts is: and reach the standard grade → panel beating prepares → polishes, cleans → local Puttying → putty is dry → clean → primer spray → sudden strains of a muscle be dry → and priming paint dries that paintings → middle painting oven dry → middle painting in (part) → spray is polished, clean → covered, paster → topcoating → levelling → finish paint is dried → assembles, polishing → rolling off the production line.This combined padding and drying system is provided with three Sanding Rooms, in room, be provided with hand sliding machine, workpiece enters after Sanding Room, four wheel supports of workpiece are braked on travelling car fixing, carry out the polishing of atomized ash and clean out operation, ground in room is provided with two circulation plate-type conveying chains, can meet workpiece from polishing, clean station automation and be transported to operation in paint-spraying baking booth, and remote control at any time stops workpiece carrying out operation on any one station, further save labor strength and time, accelerated the raising of operating efficiency.Workpiece is through repeatedly polishing cleaning, local Puttying, after finishing, passes workpiece to be painted to enter middle painting room along bottom trolley track, putty is dry, primer spray after clean, priming paint is dried to enter behind middle room and is coated with in spray, middle painting dry after polishing, clean entering cover house subsidy paper, last entering surface japanning room topcoating, levelling, finish paint is dry, and assembling polishing is rolled off the production line.In room, be also provided with aqueous paint blowing device and four jiaos of water-soluble paint blowing devices, accelerate Indoor Thermal Air Flow, compensated indoor dead angle air quantity, the inhomogeneous phenomenon of heat, impelled the rate of drying of water paint to accelerate, shorten drying time, greatly saved the energy.What meanwhile also increased purification coating cloud air sprays fire plant without pump water curtain filter and wet type automatic water, and first the air that contains coating cloud clashes into water curtain, and part stickum is wherein retained in water.Then through cascade, enter air water and stir passage, produce strong being uniformly mixed with the water smoke in passage, particle is cleaned in water completely.Part water is followed air current composition and is entered after plenum chamber, by deflector, air is separated with water, and the gas after processing, through water fender, is discharged in atmosphere coating cloud particulate burning purifying efficiency >=99% by exhaust blower.And we also increase dry type drawer glass fibre filter felt and active carbon catalytic converter supports the use the higher paint coating cloud of processing content, final waste gas qualified discharge, meets national discharge standard of air pollutants.A kind of multistation energy-conserving and environment-protective metal plate paint-spraying baking booth has carried out comprehensive renewal to original running repair technique, Rapid-Repair and two kinds of technological processes of express repairing have been comprised, different according to damage residing vehicle body position, and the degree of damage is different, reception personnel's a glance of maintenance station is just distinguishable to be gone out whether to adopt quick service technique and adopts which kind of technique to repair; Adopt mobile trolley manually to advance each station, or transport workpiece with two cyclically panel type carrier chains, and must not output with manually again vehicle being driven into, make vehicle mobile time shorten 50%-70%; Send also corresponding shortening between man-hour, the vehicle number that same time completes improves, and the maintenance efficiency of centering minor accident damage improves production capacity more than 30%, and personnel's technical ability difference reduces greatly, returns lower than 3% in vehicle, has reduced customer churn; Metal plate spray workshop is clean and tidy, orderly, according to maximum production capacity reasonable disposition equipment, rationally utilizes the useful space, the operating efficiency of raising.
The beneficial effects of the utility model are: this combined padding and drying system has carried out comprehensive renewal to original running repair technique, adopt mobile trolley and two cyclically panel type carrier chain to transport workpiece, make vehicle mobile time shorten 50%-70%, send also corresponding shortening between man-hour, the vehicle number that same time completes improves, the maintenance efficiency of centering minor accident damage improves production capacity more than 30%, personnel's technical ability difference reduces greatly, in vehicle, return lower than 3%, and can reduce customer churn, meet the metal plate spray productivity ratio of user's peak load every day, for workpiece car load or local polishing, clean, primer spray, priming paint is dried, middle painting and middle painting are dried, the metal plate spray pipelining that topcoating and finish paint are dried, maximum production capacity reasonable disposition equipment, rationally utilize the useful space, when ensuring the quality of products, also improved operating efficiency.
Accompanying drawing explanation
In conjunction with the accompanying drawings and embodiments the utility model to be further described below:
It in figure, is a kind of structural representation of multistation energy-conserving and environment-protective metal plate paint-spraying baking booth;
In the drawings: 1, Sanding Room, 2, middle painting room, 3, middle room, 4, cover room, 5, finish paint room.
The specific embodiment
In the drawings: Sanding Room is provided with three, arrange successively, be provided with hand sliding machine in room, ground is provided with two circulation plate-type conveying chains; The right of Sanding Room 1 is provided with middle painting room 2, and the right in middle painting room 2 is provided with middle room 3, and the right in middle room 3 is provided with covers room 4, and the right of covering room 4 is provided with finish paint room 5, has formed a kind of multistation energy-conserving and environment-protective metal plate paint-spraying baking booth.
The technological process that this combined padding and drying system adopts is: and reach the standard grade → panel beating prepares → polishes, cleans → local Puttying → putty is dry → clean → primer spray → sudden strains of a muscle be dry → and priming paint dries that paintings → middle painting oven dry → middle painting in (part) → spray is polished, clean → covered, paster → topcoating → levelling → finish paint is dried → assembles, polishing → rolling off the production line.This combined padding and drying system is provided with three Sanding Rooms 1, in room, be provided with hand sliding machine, workpiece enters after Sanding Room 1, four wheel supports of workpiece are braked on travelling car fixing, carry out the polishing of atomized ash and clean out operation, ground in room is provided with two circulation plate-type conveying chains, can meet workpiece from polishing, clean station automation and be transported to operation in paint-spraying baking booth, and remote control at any time stops workpiece carrying out operation on any one station, further save labor strength and time, accelerated the raising of operating efficiency.Workpiece is through repeatedly polishing cleaning, local Puttying, after finishing, passes workpiece to be painted to enter middle painting room 2 along bottom trolley track, putty is dry, primer spray after clean, priming paint is dried to enter in the rear spray in middle room 3 and is coated with, and rear polishing is dried in middle painting, clean entering covered room 4 pasters, last entering surface japanning room 5 topcoatings, levelling, finish paint is dry, and assembling polishing is rolled off the production line.In room, be also provided with aqueous paint blowing device and four jiaos of water-soluble paint blowing devices, accelerate Indoor Thermal Air Flow, compensated indoor dead angle air quantity, the inhomogeneous phenomenon of heat, impelled the rate of drying of water paint to accelerate, shorten drying time, greatly saved the energy.What meanwhile also increased purification coating cloud air sprays fire plant without pump water curtain filter and wet type automatic water, and first the air that contains coating cloud clashes into water curtain, and part stickum is wherein retained in water.Then through cascade, enter air water and stir passage, produce strong being uniformly mixed with the water smoke in passage, particle is cleaned in water completely.Part water is followed air current composition and is entered after plenum chamber, by deflector, air is separated with water, and the gas after processing, through water fender, is discharged in atmosphere coating cloud particulate burning purifying efficiency >=99% by exhaust blower.And we also increase dry type drawer glass fibre filter felt and active carbon catalytic converter supports the use the higher paint coating cloud of processing content, final waste gas qualified discharge, meets national discharge standard of air pollutants.A kind of multistation energy-conserving and environment-protective metal plate paint-spraying baking booth has carried out comprehensive renewal to original running repair technique, Rapid-Repair and two kinds of technological processes of express repairing have been comprised, different according to damage residing vehicle body position, and the degree of damage is different, reception personnel's a glance of maintenance station is just distinguishable to be gone out whether to adopt quick service technique and adopts which kind of technique to repair; Adopt mobile trolley manually to advance each station, or transport workpiece with two cyclically panel type carrier chains, and must not output with manually again vehicle being driven into, make vehicle mobile time shorten 50%-70%; Send also corresponding shortening between man-hour, the vehicle number that same time completes improves, and the maintenance efficiency of centering minor accident damage improves production capacity more than 30%, and personnel's technical ability difference reduces greatly, returns lower than 3% in vehicle, has reduced customer churn; Metal plate spray workshop is clean and tidy, orderly, according to maximum production capacity reasonable disposition equipment, rationally utilizes the useful space, the operating efficiency of raising.
Claims (1)
1. a multistation energy-conserving and environment-protective metal plate paint-spraying baking booth, contains Sanding Room, middle painting room, middle room, covers room, finish paint room, it is characterized in that: Sanding Room is provided with three, arranges successively, is provided with hand sliding machine in room, and ground is provided with two circulation plate-type conveying chains; The right of Sanding Room is provided with middle painting room, and the right in middle painting room is provided with middle room, and the right in middle room is provided with covers room, and the right of covering room is provided with finish paint room, has formed a kind of multistation energy-conserving and environment-protective metal plate paint-spraying baking booth.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420400716.6U CN203955425U (en) | 2014-07-12 | 2014-07-12 | A kind of multistation energy-conserving and environment-protective metal plate paint-spraying baking booth |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420400716.6U CN203955425U (en) | 2014-07-12 | 2014-07-12 | A kind of multistation energy-conserving and environment-protective metal plate paint-spraying baking booth |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203955425U true CN203955425U (en) | 2014-11-26 |
Family
ID=51916066
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420400716.6U Expired - Fee Related CN203955425U (en) | 2014-07-12 | 2014-07-12 | A kind of multistation energy-conserving and environment-protective metal plate paint-spraying baking booth |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203955425U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109967326A (en) * | 2019-03-06 | 2019-07-05 | 兴义市漆号馆汽车服务有限公司 | Mobile device between a kind of automotive lacquer repairing technology and its process |
| CN110000040A (en) * | 2019-03-29 | 2019-07-12 | 广东大卡住宅科技有限公司 | A kind of SMC product automatic spraying production line |
| CN110171684A (en) * | 2019-05-30 | 2019-08-27 | 回收哥(武汉)互联网有限公司 | A kind of more options path conveying device of car disassembly |
-
2014
- 2014-07-12 CN CN201420400716.6U patent/CN203955425U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109967326A (en) * | 2019-03-06 | 2019-07-05 | 兴义市漆号馆汽车服务有限公司 | Mobile device between a kind of automotive lacquer repairing technology and its process |
| CN110000040A (en) * | 2019-03-29 | 2019-07-12 | 广东大卡住宅科技有限公司 | A kind of SMC product automatic spraying production line |
| CN110171684A (en) * | 2019-05-30 | 2019-08-27 | 回收哥(武汉)互联网有限公司 | A kind of more options path conveying device of car disassembly |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20141126 Termination date: 20180712 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |