CN206464141U - Low-cost and high-performance automatic spraying line - Google Patents

Low-cost and high-performance automatic spraying line Download PDF

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Publication number
CN206464141U
CN206464141U CN201621398735.5U CN201621398735U CN206464141U CN 206464141 U CN206464141 U CN 206464141U CN 201621398735 U CN201621398735 U CN 201621398735U CN 206464141 U CN206464141 U CN 206464141U
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CN
China
Prior art keywords
conveyer belt
workpiece
cost
shot
low
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Expired - Fee Related
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CN201621398735.5U
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Chinese (zh)
Inventor
肖学平
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JINGJIANG DKL COATING INDUSTRY Co Ltd
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JINGJIANG DKL COATING INDUSTRY Co Ltd
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Priority to CN201621398735.5U priority Critical patent/CN206464141U/en
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Publication of CN206464141U publication Critical patent/CN206464141U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model discloses a kind of low-cost and high-performance automatic spraying line, including workpiece rinse bath, first conveyer belt, dryer, shot-blasting machine, second conveyer belt, dust arrester, preheat dehydrating unit, flush coater, curing oven, cooling blower, workpiece rinse bath is arranged on the initial end of the first conveyer belt, shot-blasting machine is arranged on the clearing end of the first conveyer belt, dryer is arranged on the centre of workpiece rinse bath and shot-blasting machine, and first the middle part of conveyer belt pass through dryer, dust arrester is positioned close to the port of export of shot-blasting machine, then preheating dehydrating unit is arranged at intervals successively, flush coater, curing oven and cooling blower, the initial end of second conveyer belt is arranged on the port of export of shot-blasting machine, and second conveyer belt sequentially pass through dust arrester, preheat dehydrating unit, flush coater, curing oven and cooling blower, first conveyer belt and the second conveyer belt are driven by servomotor to be run, the utility model improves the quality and efficiency of spraying workpiece, effectively reduce the manufacturing cost of enterprise.

Description

Low-cost and high-performance automatic spraying line
Technical field
The utility model is related to a kind of processing line for being processed and spraying to metal parts, more particularly to a kind of low Cost high-performance automatic spraying line, belongs to machining spraying technology field.
Background technology
With the development variation of modern mechanical product, quality requirement of the user to the metal works of composition engineering goods More and more higher, general traditional spraying operation is all man-hour manually hand-held spray gun to complete, and the advantage of such a mode is to spray direction It can arbitrarily adjust, be not susceptible to spray incomplete situation because of dead angle position, however, hand spray mode is by human factor shadow Sound is larger, it is impossible to control coating quality and effect, easily causes sprayed coating uneven distribution, and spraying personnel labor intensity is big, right Body harm is also big, and spray efficiency is low, simultaneously as the rise of manual labor's cost, enterprise needs reduction to manufacture again Cost, therefore, reduction manufacturing cost is formed with manual labor's cost increase to conflict, particularly some production high-volume works Part and use the more enterprise of manual labor, with greater need for using machine come instead of being accomplished manually part producing work flow, Some present enterprises are derusted when manufacturing workpiece, it is necessary to first put workpiece in shot-blasting machine into, then pass through people again Work is cleaned to it, is finally sent to painting workshop and is carried out hand spray, the lengthy and tedious complexity of whole process, operating personnel are more, operation The labor intensity of personnel is big, and the transition between each production procedure is affected by human factors larger, the quality of spraying workpiece With inefficient, workpiece rework rate height, the manufacturing cost of enterprise is caused can not to be in any more.
Utility model content
To solve the deficiencies in the prior art, the utility model provides a kind of low-cost and high-performance automatic spraying line, overall Production procedure is clearly succinct, and operating personnel are few, and the transition between each production procedure is not affected by human factors, and improves spraying The manufacturing cost of the quality and efficiency of workpiece, it is to avoid workpiece occur and do over again phenomenon, effectively reduction enterprise, realizes business economic The growth of benefit.
The technical scheme that the utility model is used for:
Low-cost and high-performance automatic spraying line, including workpiece rinse bath, the first conveyer belt, dryer, shot-blasting machine, second Conveyer belt, dust arrester, preheating dehydrating unit, flush coater, curing oven, cooling blower, the workpiece rinse bath are arranged on first The initial end of conveyer belt, the shot-blasting machine is arranged on the clearing end of the first conveyer belt, and the dryer is arranged on workpiece rinse bath Pass through the dryer with the middle part of the centre of shot-blasting machine, and first conveyer belt, the dust arrester is positioned close to institute The port of export of shot-blasting machine is stated, the preheating dehydrating unit, flush coater, curing oven and cooling blower, institute are then arranged at intervals successively The initial end for stating the second conveyer belt is arranged on the port of export of shot-blasting machine, and the second conveyer belt sequentially pass through the dust arrester, it is pre- Hot dehydrating unit, flush coater, curing oven and cooling blower, the first described conveyer belt and the second conveyer belt pass through servo electricity respectively Machine driving operation.
As further improvement of the utility model, described workpiece rinse bath is arranged in purge chamber, described drying Machine is arranged in drying chamber, and described shot-blasting machine is arranged in mechanical treatment room, described dust arrester and preheating dehydrating unit It is arranged in dedusting preheating chamber, described flush coater is arranged in spray booth, described curing oven and cooling blower is arranged on solid Change in cooling chamber, and also include being arranged on the packer's bay after solidification cooling chamber, the clearing end of the second described conveyer belt is extended to In the packer's bay, described purge chamber is provided with the outlet passed through for the first conveyer belt, and described drying chamber is provided with use In the first conveyer belt pass through entrance and exit, described mechanical treatment room be provided with for the first conveyer belt pass through entrance and The outlet passed through for the second conveyer belt, described dedusting preheating chamber, spray booth and solidification cooling chamber are separately provided for the The entrance and exit that two conveyer belts pass through, described packer's bay is provided with the entrance passed through for the second conveyer belt, according to work Mode and species are Workpiece machining apparatus installation space room, it is to avoid Workpiece machining apparatus influences each other in the course of the work, simultaneously Reduce and the long range of workpiece is transmitted, improve production efficiency.
As further improvement of the utility model, packing work platform, the sacker are provided with described packer's bay Make the clearing end seamless connection of the table top and the second conveyer belt of platform, facilitate operating personnel directly to be wrapped the workpiece sprayed Dress.
As further improvement of the utility model, in addition to wind cutting apparatus, the wind cutting apparatus includes multiple be arranged on Wind Pipe Cutting above first conveyer belt and the second conveyer belt, the multiple wind Pipe Cutting be separately positioned on the outlet of the purge chamber with And the drying chamber, mechanical treatment room, dedusting preheating chamber, spray booth and the entrance and exit for solidifying cooling chamber, it is additionally arranged at bag Fill room entrance, and the wind Pipe Cutting air outlet perpendicular to the first conveyer belt and the traffic direction of the second conveyer belt;Whenever work Part by entrance or outlet when all can by the vertical wind direction sprayed from wind Pipe Cutting air outlet wind, prevent workpiece in turnover During by environmental pollution.
As further improvement of the utility model, described dust arrester is cyclone dust collectors or electrostatic precipitator.
As further improvement of the utility model, described flush coater is reciprocating spraying machine, and reciprocating spraying machine is non- Often it is adapted to the basically identical multiple workpiece of spraying profile and the single workpiece with certain altitude difference, spraying effect is good.
As further improvement of the utility model, it is placed with the first described conveyer belt and the second conveyer belt for filling The pallet of workpiece is carried, is easy to the first conveyer belt and the second conveyer belt transmitting workpiece and each process equipment adds to workpiece below Work processing.
As further improvement of the utility model, described workpiece rinse bath is internally formed five and is arranged in order Space groove;The cleaning fluid containing various concentrations metal cleaner is filled in five space grooves respectively, cleaning of the early stage to workpiece is improved Effect and efficiency.
As further improvement of the utility model, filtrate receiver is movably set with described space groove, in the filtrate Several filtrate holes are formed with the cell body of groove, in use, workpiece is placed in filtrate receiver, then filtrate receiver space are placed on In groove, the cleaning fluid in space groove is entered by the filtrate hole on filtrate receiver to be cleaned in filtrate receiver to workpiece, very convenient Operating personnel clean to workpiece.
As further improvement of the utility model, the extension on hook, the filtrate receiver is provided with described filtrate receiver It is hooked on the edge at the channel opening of space, facilitates operating personnel to shift the workpiece in filtrate receiver and filtrate receiver.
The beneficial effects of the utility model are:By rationally setting multiple Workpiece machining apparatus, make the entirety of workpiece raw Produce clear process succinct, effectively reduce operating personnel, conveyer belt conveying work pieces are driven by servomotor, make each production procedure it Between transition be not affected by human factors, the reciprocating spraying machine of use is especially suitable for spraying basically identical multiple of profile Workpiece and the single workpiece with certain altitude difference, improve the quality and efficiency of spraying workpiece, it is to avoid workpiece occur and do over again existing As effectively reducing the manufacturing cost of enterprise, realizing the growth of Business Economic Benefit.
Brief description of the drawings:
Fig. 1 is the utility model overall schematic;
Fig. 2 is that the utility model workpiece cleans slot structure schematic diagram;
Fig. 3 is the utility model filtrate slot structure schematic diagram;
Main Reference Numerals implication is as follows in figure:
1- workpiece rinse baths, the conveyer belts of 2- first, 3- dryers, 4- shot-blasting machines, the conveyer belts of 5- second, 6- dust arresters, 7- preheats dehydrating unit, 8- flush coaters, 9- curing ovens, 10- cooling blowers, 11- purge chambers, 12- drying chambers, 13- mechanical treatments Room, 14- dedusting preheating chambers, 15- spray booths, 16- solidification cooling chambers, 17- packer's bays, 18- wind Pipe Cuttings, 19- packing work platforms, 20- space grooves, 21- filtrate receivers, 22- filtrate holes, 23- hooks.
Embodiment:
Specific introduction is done to the utility model below in conjunction with the accompanying drawings.
Fig. 1 is the utility model overall schematic;
As shown in Figure 1:The present embodiment is a kind of low-cost and high-performance automatic spraying line, including workpiece rinse bath 1, first Conveyer belt 2, dryer 3, shot-blasting machine 4, the second conveyer belt 5, dust arrester 6, preheating dehydrating unit 7, flush coater 8, curing oven 9, Cooling blower 10, workpiece rinse bath 1 is arranged on the initial end of the first conveyer belt 2, and shot-blasting machine 4 is arranged on the end of the first conveyer belt 2 Not-go-end, dryer 3 is arranged on the centre of workpiece rinse bath 1 and shot-blasting machine 4, and dryer 3 is passed through at the middle part of the first conveyer belt 2, Dust arrester 6 is positioned close to the port of export of shot-blasting machine 4, and preheating dehydrating unit 7, flush coater 8, solidification are then arranged at intervals successively Stove 9 and cooling blower 10, the initial end of the second conveyer belt 5 are arranged on the port of export of shot-blasting machine 4, and the second conveyer belt 5 is passed through successively Cross dust arrester 6, preheating dehydrating unit 7, flush coater 8, curing oven 9 and cooling blower 10, the first conveyer belt 2 and the second conveyer belt 5 drive operation by servomotor respectively;Dust arrester 6 in the present embodiment is electrostatic precipitator, certainly, in actual use When, dust arrester 6 can also select cyclone dust collectors or other dedusters, meanwhile, the flush coater 8 in the present embodiment is reciprocating Flush coater, reciprocating spraying machine is especially suitable for spraying the basically identical multiple workpiece of profile and with the single of certain altitude difference Workpiece, spraying effect is good.
Workpiece rinse bath 1 in the present embodiment is arranged in purge chamber 11, and dryer 3 is arranged in drying chamber 12, ball blast Machine 4 is arranged in mechanical treatment room 13, and dust arrester 6 and preheating dehydrating unit 7 are arranged in dedusting preheating chamber 14, flush coater 8 It is arranged in spray booth 15, curing oven 9 and cooling blower 10 are arranged in solidification cooling chamber 16, and it is also cold including being arranged on solidification But the packer's bay 17 behind room 16, the clearing end of the second conveyer belt 5 is extended in packer's bay 17, and being provided with purge chamber 11 is used for The outlet that first conveyer belt 2 passes through, is provided with the entrance and exit passed through for the first conveyer belt 2, in machine in drying chamber 12 The entrance passed through for the first conveyer belt 2 and the outlet passed through for the second conveyer belt 5 are provided with tool process chamber 13, in dedusting The entrance and exit of the second conveyer belt 5 process is separately provided in preheating chamber 14, spray booth 15 and solidification cooling chamber 16, The entrance passed through for the second conveyer belt 5 is provided with packer's bay 17, is set according to working method and species for Workpiece machining apparatus It is empty compartment, it is to avoid Workpiece machining apparatus influences each other in the course of the work, the long range of workpiece is transmitted while reducing, improved Also include wind cutting apparatus in production efficiency, and the present embodiment, wind cutting apparatus is arranged on the first conveyer belt 2 and second including 12 18,12 wind Pipe Cuttings 18 of wind Pipe Cutting of the top of conveyer belt 5 are separately positioned on outlet and drying chamber 12, the machinery of purge chamber 11 Process chamber 13, dedusting preheating chamber 14, spray booth 15 and the entrance and exit for solidifying cooling chamber 16, are additionally arranged at entering for packer's bay 17 Mouthful, the air outlet of wind Pipe Cutting 18 is perpendicular to the first conveyer belt 2 and the traffic direction of the second conveyer belt 5, whenever workpiece passes through entrance Or outlet when all can by the vertical wind direction sprayed from the air outlet of wind Pipe Cutting 18 wind, prevent workpiece during turnover by To environmental pollution.
The present embodiment is provided with packing work platform 19, the table top of packing work platform 19 and the second conveyer belt in packer's bay 17 5 clearing end seamless connection, facilitates operating personnel directly to be packed the workpiece sprayed;In the first conveyer belt 2 and second The pallet for loading workpiece is placed with conveyer belt 5, be easy to the first conveyer belt 2 and the transmitting workpiece of the second conveyer belt 5 and after Working process of each process equipment of face to workpiece.
Fig. 2 is that the utility model workpiece cleans slot structure schematic diagram;Fig. 3 is the utility model filtrate slot structure schematic diagram;
As shown in Figures 2 and 3:In the present embodiment five space grooves being arranged in order are internally formed in workpiece rinse bath 1 20, the cleaning fluid containing various concentrations metal cleaner is filled in five space grooves 20 respectively, cleaning of the early stage to workpiece is improved and imitates Fruit and efficiency;Meanwhile, the present embodiment is movably set with filtrate receiver 21 in space groove 20, is formed with the cell body of filtrate receiver 21 Several filtrate holes 22, in use, workpiece is placed in filtrate receiver 21, then filtrate receiver 21 are placed in space groove 20, empty Between cleaning fluid in groove 20 entered by the filtrate hole 22 on filtrate receiver 21 workpiece cleaned in filtrate receiver 21, it is very convenient Operating personnel clean to workpiece, and the hook 23 being additionally provided with filtrate receiver 21 on hook 23, filtrate receiver 21 hangs over sky Between on edge at the opening of groove 20, facilitate operating personnel to shift the workpiece in filtrate receiver 21 and filtrate receiver 21.
The course of work of the present embodiment is as follows:
Operating personnel are cleaned by workpiece rinse bath 1 to workpiece first, and the workpiece after cleaning is placed on by pallet On first conveyer belt 2, servomotor drives the first conveyer belt 2 to be transmitted, and the workpiece drying machine 3 after cleaning is dried, then It is admitted in mechanical treatment room 13, workpiece is placed in shot-blasting machine 4 and carries out Shot Blasting by operating personnel, the work after Shot Blasting Part is placed on the second conveyer belt 5 by pallet, and servomotor drives the second conveyer belt 5 to be transmitted, and workpiece, which is sequentially passed through, to be removed Dirt device 6 carries out dedusting to it, and preheating dehydrating unit 7 carries out preheating dehumidifying to it, and flush coater 8 is sprayed automatically to it, Gu Change stove 9 and baking and curing is carried out to it, cooling blower 10 cools to it, is finally sent to packer's bay 17 by the second conveyer belt 5 On interior packing work platform 19, operating personnel pack to it, complete whole spraying operation process.
The utility model makes the overall production procedure of workpiece clearly succinct by rationally setting multiple Workpiece machining apparatus, Operating personnel are effectively reduced, conveyer belt conveying work pieces are driven by servomotor, make transition between each production procedure not It is affected by human factors, the reciprocating spraying machine of use is especially suitable for spraying the basically identical multiple workpiece of profile and with one Determine the single workpiece of difference in height, improve the quality and efficiency of spraying workpiece, it is to avoid workpiece occur and do over again phenomenon, effectively reduce enterprise Manufacturing cost, realize the growth of Business Economic Benefit.
Described above is only the preferred embodiment of the utility model patent, it is noted that for the general of the art For logical technical staff, on the premise of the utility model patent principle is not departed from, some improvements and modifications can also be made, this A little improvements and modifications also should be regarded as the protection domain of the utility model patent.

Claims (10)

1. low-cost and high-performance automatic spraying line, it is characterised in that:Including workpiece rinse bath, the first conveyer belt, dryer, throwing Ball machine, the second conveyer belt, dust arrester, preheating dehydrating unit, flush coater, curing oven, cooling blower, the workpiece rinse bath are set Put at the initial end of the first conveyer belt, the shot-blasting machine is arranged on the clearing end of the first conveyer belt, the dryer is arranged on work The centre of part rinse bath and shot-blasting machine, and the dryer is passed through at the middle part of first conveyer belt, the dust arrester is set In the port of export close to the shot-blasting machine, the preheating dehydrating unit, flush coater, curing oven and cooling are then arranged at intervals successively Blower fan, the initial end of second conveyer belt is arranged on the port of export of shot-blasting machine, and the second conveyer belt sequentially passes through the dedusting Device, preheating dehydrating unit, flush coater, curing oven and cooling blower, described the first conveyer belt and the second conveyer belt lead to respectively Cross servomotor driving operation.
2. low-cost and high-performance automatic spraying line according to claim 1, it is characterised in that described workpiece rinse bath It is arranged in purge chamber, described dryer is arranged in drying chamber, described shot-blasting machine is arranged in mechanical treatment room, described Dust arrester and preheating dehydrating unit be arranged in dedusting preheating chamber, described flush coater is arranged in spray booth, described Curing oven and cooling blower are arranged in solidification cooling chamber, and also include being arranged on the packer's bay after solidification cooling chamber, described The clearing end of second conveyer belt is extended in the packer's bay, and described purge chamber is provided with for going out that the first conveyer belt passes through Mouthful, described drying chamber is provided with the entrance and exit passed through for the first conveyer belt, and described mechanical treatment room is provided with use The entrance passed through in the first conveyer belt and the outlet passed through for the second conveyer belt, described dedusting preheating chamber, spray booth and solid Change the entrance and exit that cooling chamber is separately provided for the second conveyer belt process, described packer's bay is provided with to be passed for second Send with the entrance passed through.
3. low-cost and high-performance automatic spraying line according to claim 2, it is characterised in that set in described packer's bay It is equipped with packing work platform, the clearing end seamless connection of the table top and the second conveyer belt of the packing work platform.
4. low-cost and high-performance automatic spraying line according to claim 2, it is characterised in that also including wind cutting apparatus, The wind cutting apparatus includes multiple wind Pipe Cuttings being arranged on above the first conveyer belt and the second conveyer belt, the multiple wind Pipe Cutting point The outlet and the drying chamber, mechanical treatment room, dedusting preheating chamber, spray booth and solidification cooling of the purge chamber are not arranged on The entrance and exit of room, is additionally arranged at the entrance of packer's bay, and the wind Pipe Cutting air outlet perpendicular to the first conveyer belt and The traffic direction of two conveyer belts.
5. low-cost and high-performance automatic spraying line according to claim 1 or 2, it is characterised in that described dedusting dress Put is cyclone dust collectors or electrostatic precipitator.
6. low-cost and high-performance automatic spraying line according to claim 1 or 2, it is characterised in that described flush coater It is reciprocating spraying machine.
7. low-cost and high-performance automatic spraying line according to claim 1, it is characterised in that the first described conveyer belt With the pallet for loading workpiece is placed with the second conveyer belt.
8. low-cost and high-performance automatic spraying line according to claim 1, it is characterised in that described workpiece rinse bath Be internally formed five space grooves being arranged in order.
9. low-cost and high-performance automatic spraying line according to claim 8, it is characterised in that living in described space groove It is dynamic to be provided with filtrate receiver, several filtrate holes are formed with the cell body of the filtrate receiver.
10. low-cost and high-performance automatic spraying line according to claim 9, it is characterised in that on described filtrate receiver The hook being provided with hook, the filtrate receiver is hung on the edge at the channel opening of space.
CN201621398735.5U 2016-12-20 2016-12-20 Low-cost and high-performance automatic spraying line Expired - Fee Related CN206464141U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201621398735.5U CN206464141U (en) 2016-12-20 2016-12-20 Low-cost and high-performance automatic spraying line

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201621398735.5U CN206464141U (en) 2016-12-20 2016-12-20 Low-cost and high-performance automatic spraying line

Publications (1)

Publication Number Publication Date
CN206464141U true CN206464141U (en) 2017-09-05

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CN201621398735.5U Expired - Fee Related CN206464141U (en) 2016-12-20 2016-12-20 Low-cost and high-performance automatic spraying line

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108714517A (en) * 2018-07-01 2018-10-30 山西军昊实业有限公司 Automated alloy infiltration production line
CN111151405A (en) * 2019-12-30 2020-05-15 盐城韩丰汽车零部件有限公司 Gas type finish paint baking assembly line
CN114210502A (en) * 2021-12-23 2022-03-22 苏州捷通金属制品有限公司 Streamlined powder coating production line and working method thereof
CN116251718A (en) * 2023-02-13 2023-06-13 北京日扬弘创科技有限公司 Device and method for continuously producing nitrogen protection excimer ultraviolet lamp curing workpiece

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108714517A (en) * 2018-07-01 2018-10-30 山西军昊实业有限公司 Automated alloy infiltration production line
CN111151405A (en) * 2019-12-30 2020-05-15 盐城韩丰汽车零部件有限公司 Gas type finish paint baking assembly line
CN114210502A (en) * 2021-12-23 2022-03-22 苏州捷通金属制品有限公司 Streamlined powder coating production line and working method thereof
CN116251718A (en) * 2023-02-13 2023-06-13 北京日扬弘创科技有限公司 Device and method for continuously producing nitrogen protection excimer ultraviolet lamp curing workpiece
CN116251718B (en) * 2023-02-13 2023-11-17 北京日扬弘创科技有限公司 Device and method for continuously producing nitrogen protection excimer ultraviolet lamp curing workpiece

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CF01 Termination of patent right due to non-payment of annual fee
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Granted publication date: 20170905

Termination date: 20181220