CN204277437U - A kind of LED street lamp production line workshop - Google Patents
A kind of LED street lamp production line workshop Download PDFInfo
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- CN204277437U CN204277437U CN201420648399.XU CN201420648399U CN204277437U CN 204277437 U CN204277437 U CN 204277437U CN 201420648399 U CN201420648399 U CN 201420648399U CN 204277437 U CN204277437 U CN 204277437U
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Abstract
The utility model relates to LED street lamp automated production equipment technical field, refers in particular to a kind of LED street lamp production line workshop, comprises LED street lamp module group assembling line, LED street lamp module waterproof test line, LED street lamp assembling test line and LED street lamp aging test wire; LED street lamp module group assembling line realizes the assembling of LED street lamp module, and LED street lamp module waterproof test line carries out waterproof test to the LED street lamp module assembled, and LED street lamp assembling test line becomes LED street lamp to LED street lamp module group assembling and tests; LED street lamp aging test wire carries out burn-in test further to the LED street lamp assembled, and finally carries out packaging process to qualified finished product; By the cooperation of above-mentioned product line and the transformation of LED street lamp production-line technique, not only improve the LED street lamp quality of production, also improve the production efficiency of enterprise, save employment cost, reduce the labour intensity of workman.
Description
Technical field
The utility model relates to LED street lamp automated production equipment technical field, refers in particular to a kind of LED street lamp production line workshop.
Background technology
Production line be exactly product production process the route of process, namely from raw material enters production scene, through the route that a series of activities in production such as processing, transport, assembling, inspection are formed.Production line workshop coordinates composition by many production lines.
In LED street lamp assembling production process, usually need production line to carry out transport assembling and the detection of station one by one, finally form LED street lamp finished product, then pack.But the automaticity between current LED street lamp assembling inspection vehicle is lower, its production line is generally common belt-conveying production line, the workman of each station carries out fast operating on line by the translational speed of production line, or LED street lamp is removed to a fixing station and operate.And the general volume of LED street lamp is comparatively large, and Heavy Weight, move relatively harder, need larger labour intensity, its automaticity is on the low side, reduces production efficiency, increases recruitment cost, also takies larger hall space, exists significantly not enough.
Summary of the invention
The purpose of this utility model is to provide a kind of LED street lamp production line workshop for the deficiencies in the prior art, by the transformation to LED street lamp apparatus for production line and technique, not only improve the LED street lamp quality of production, also improve the production efficiency of enterprise, save employment cost, reduce the labour intensity of workman.
For achieving the above object, a kind of LED street lamp production line workshop of the present utility model, comprises LED street lamp module group assembling line, LED street lamp module waterproof test line, LED street lamp assembling test line and LED street lamp aging test wire; Described LED street lamp module group assembling line comprises the first product line frame, and described first product line frame is provided with the first conveyer, and the both sides of described first conveyer are provided with some operation positions; Described LED street lamp module waterproof test line comprises waterproof test pond, and described waterproof test pond is connected with the second product line frame, and described second product line frame is provided with the second conveyer; The both sides of described second conveyer are provided with some operation positions, and described second conveyer is also provided with Feng Lin district and baking zone; Described LED street lamp assembling test line comprises the assembly line and test production line that sequentially connect; Described assembly line comprises the 3rd product line frame, and described 3rd production line erecting is equipped with the 3rd conveyer, and the top of described 3rd conveyer is placed with double-deck working plate; The bilateral symmetry of described 3rd product line frame is distributed with some operation positions, arranges and all have lifting conveyer between described operation position, and described some operation positions are provided with and the station conveying arrangement being elevated conveyer and coordinating; The rear of described each lifting conveyer is provided with an induction stopping means; Described induction stopping means comprises the inductor for responding to described double-deck working plate, described inductor is installed on the 3rd product line frame, described inductor is connected with controller, described controller is connected with the stop for stopping described double-deck working plate, and described stop is fixedly installed in the 3rd product line frame; Described 3rd conveyer is provided with two-layer, two-layer 3rd conveyer is that levels is distributed in described 3rd product line frame, the two ends of described 3rd product line frame are provided with lift, described double-deck working plate by lift cycle operation in two-layer 3rd conveyer up and down; Described test production line comprises the 4th product line frame, and described 4th product line frame is provided with the 4th conveyer, and described 4th conveyer is sequentially provided with multi-faceted device and the drying unit of drenching with rain; Described LED street lamp aging test wire comprises individual layer working plate for loading light fixture, testing arrangement and is arranged at the feeding device of both sides and the blanking device of this testing arrangement respectively; Described testing arrangement comprises mounting bracket, and this mounting bracket is provided with and returns plate passage and at least one TCH test channel; The described ejecting device of discharge end returning plate passage and TCH test channel and be equipped with test conveyer and be arranged at this test conveyer; Described TCH test channel is also provided with power rail, and this power rail is electrically connected with described individual layer working plate.
As preferably, described 3rd conveyer comprises transmission guide rail, and described transmission guide rail is arranged at the both sides of product line frame, and be provided with chain in described transmission guide rail, described double-deck working plate is positioned over the top of chain; Described 4th conveyer is stainless (steel) wire conveyer belt, and stainless (steel) wire conveyer belt is connected with the lift being positioned at assembly line rear end.
As preferably, described lifting conveyer comprises the first motor, crane, the first power transmission shaft and the first conveyer belt, described first motor is fixedly connected on crane, described first drive axis is connected to crane, the both sides of described crane are connected to driving wheel group, described first conveyer belt is connected to driving wheel group, and described first motor drives and is connected to the first power transmission shaft, and described first power transmission shaft drives and is connected to driving wheel group; Described product line frame is connected with the first cylinder, and the output of described first cylinder is connected to crane; Described controller is connected with the first cylinder, the first motor.
As preferably, described station conveying arrangement comprises the second motor, fixed mount, second driving shaft and the second conveyer belt, described second motor is fixedly connected on fixed mount, described second driving shaft is rotationally connected with fixed mount, the both sides of described fixed mount are connected to driving wheel group, described second conveyer belt is connected to driving wheel group, and described second motor drives and is connected to second driving shaft, and described second driving shaft drives and is connected to driving wheel group; Described controller is connected with the second motor.
As preferably, described fixed mount is provided with charging button and discharging button, and described charging button is connected with controller respectively with discharging button; Described stop is the second cylinder, and the stiff end of described second cylinder is fixedly installed in product line frame, and the push rod end of described second cylinder is provided with movable pulley.
As preferably, described double-deck working plate comprises base plate and rotor plate, tumbler is connected with between described base plate and rotor plate, described rotor plate is provided with the electrical wire clip for being connected with the wire of street lamp, the bottom surface of described base plate is provided with the bus with the circuit turn-on of LED street lamp assembly line, and described electrical wire clip is electrically connected with described bus; The circuit of described LED street lamp, electrical wire clip, bus and LED street lamp assembly line forms one and to be energized measure loop.
As preferably, described tumbler is rotating disk; Described base plate is provided with first make contact, and described first make contact is connected with bus, and described rotor plate is provided with second contact point that contact corresponding to described first make contact, and described second contact point is connected with electrical wire clip.
As preferably, described rotor plate is provided with socket, and described socket is connected with the second contact point, and described electrical wire clip is connected with plug, and described plug is plugged in described socket.
As preferably, described multi-faceted device of drenching with rain comprises a year water tank, described year radiator shell is located at wherein one section of the 4th conveyer, described 4th conveyer week have supporting pipeline along arranged outside, described supporting pipeline is connected with some ball pivot chain type shower nozzles, and some ball pivot chain type water-spraying fabric are in week of the 4th conveyer along outside; The bottom of described year water tank is provided with suction pump, and described suction pump is connected with supporting pipeline.
As preferably, described TCH test channel is three, these three TCH test channels are respectively normal aging TCH test channel, high/low pressure burn-in test passage and high temperature ageing/impact aging TCH test channel, are provided with heater in described high temperature ageing/impact aging TCH test channel.
The beneficial effects of the utility model: a kind of LED street lamp production line workshop, comprise LED street lamp module group assembling line, LED street lamp module waterproof test line, LED street lamp assembling test line and LED street lamp aging test wire; LED street lamp module group assembling line realizes the assembling of LED street lamp module, and LED street lamp module waterproof test line carries out waterproof test to the LED street lamp module assembled, and LED street lamp assembling test line becomes LED street lamp to LED street lamp module group assembling and tests; LED street lamp aging test wire carries out burn-in test further to the LED street lamp assembled, and finally carries out packaging process to qualified finished product; By the cooperation of above-mentioned product line and the transformation of LED street lamp production-line technique, not only improve the LED street lamp quality of production, also improve the production efficiency of enterprise, save employment cost, reduce the labour intensity of workman.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
Fig. 2 is the structural representation of LED street lamp module waterproof test line of the present utility model.
Fig. 3 is the structural representation of LED street lamp assembling test line of the present utility model.
Fig. 4 is the Section View along A-A line in Fig. 3.
Fig. 5 is the Section View along B-B line in Fig. 3.
Fig. 6 is the Section View along C-C line in Fig. 3.
Fig. 7 is the structural representation of double-deck working plate of the present utility model.
Fig. 8 is the Section View along D-D line in Fig. 7.
Fig. 9 is the structural representation after the rotor plate 90-degree rotation of double-deck working plate of the present utility model.
Figure 10 is the structural representation of LED street lamp aging test wire of the present utility model.
Figure 11 is the perspective view of individual layer working plate of the present utility model.
Figure 12 is the perspective view at another visual angle of individual layer working plate of the present utility model.
Figure 13 is process flow diagram of the present utility model.
Reference numeral comprises:
1-LED street lamp module group assembling line 11-the first product line frame
12-the first conveyer 13-operation position 2-LED street lamp module waterproof test line
21-waterproof test pond 25-the second product line frame 26-the second conveyer
24-Feng Lin district and baking zone 3-LED street lamp assembling test line
31-the three product line frame 32-the three conveyer 321-transmission guide rail
322-chain 33-the four product line frame 34-the four conveyer
22-multi-faceted device 221-year water tank 222-supporting pipeline of drenching with rain
223-ball pivot chain type shower nozzle, 224-suction pump, 23-drying unit
5-double-deck working plate 51-base plate, 511-first make contact
512-the second contact point 52-rotor plate 53-tumbler
The circuit of 54-electrical wire clip, 55-bus, 56-LED street lamp assembly line
58-socket, 6-LED street lamp aging test wire
61-individual layer working plate, 62-testing arrangement, 621-mounting bracket
622-return plate passage 623-TCH test channel 63-feeding device
64-blanking device, 7-lifting conveyer 71-the first motor
72-crane 73-the first power transmission shaft 74-the first conveyer belt
8-station conveying arrangement 81-the second motor, 82-fixed mount
83-second driving shaft 84-the second conveyer belt, 9-induction stopping means
91-inductor, 92-stop, 93-movable pulley.
Detailed description of the invention
Below in conjunction with accompanying drawing, the utility model is described in detail.
As shown in figure 1 to figure 13, a kind of LED street lamp production line workshop of the present utility model, comprises LED street lamp module group assembling line 1, LED street lamp module waterproof test line 2, LED street lamp assembling test line 3 and LED street lamp aging test wire 6; Described LED street lamp module group assembling line 1 comprises the first product line frame 11, and described first product line frame 11 is provided with the first conveyer 12, and the both sides of described first conveyer 12 are provided with some operation positions 13; Described LED street lamp module waterproof test line 2 comprises waterproof test pond 21, and described waterproof test pond 21 is connected with the second product line frame 22, and described second product line frame 22 is provided with the second conveyer 23; The both sides of described second conveyer 23 are provided with some operation positions 13, and described second conveyer 23 is also provided with Feng Lin district and baking zone 24; Described LED street lamp assembling test line 3 comprises the assembly line and test production line that sequentially connect; Described assembly line comprises the 3rd product line frame 31, and described 3rd product line frame 31 is provided with the 3rd conveyer 32, and the top of described 3rd conveyer 32 is placed with double-deck working plate 5; The bilateral symmetry of described 3rd product line frame 31 is distributed with some operation positions 13, arranges and all have lifting conveyer 7 between described operation position 13, and described some operation positions 13 are provided with and the station conveying arrangement 8 being elevated conveyer 7 and coordinating; The rear of described each lifting conveyer 7 is provided with an induction stopping means 9; Described induction stopping means 9 comprises the inductor 91 for responding to described double-deck working plate 5, described inductor 91 is installed on the 3rd product line frame 31, described inductor 91 is connected with controller, described controller is connected with the stop 92 for stopping described double-deck working plate 5, and described stop 92 is fixedly installed in the 3rd product line frame 31; Described 3rd conveyer 32 is provided with two-layer, two-layer 3rd conveyer 32 is distributed in described 3rd product line frame 31 in levels, the two ends of described 3rd product line frame 31 are provided with lift, described double-deck working plate 5 by lift cycle operation in two-layer 3rd conveyer 32 up and down; Described test production line comprises the 4th product line frame 33, and described 4th product line frame 33 is provided with the 4th conveyer 34, and described 4th conveyer 34 is sequentially provided with multi-faceted device 22 and the drying unit 23 of drenching with rain; Described LED street lamp aging test wire 6 comprises individual layer working plate 61 for loading light fixture, testing arrangement 62 and is arranged at the feeding device 63 of both sides and the blanking device 64 of this testing arrangement 62 respectively; Described testing arrangement 62 comprises mounting bracket 621, and this mounting bracket 621 is provided with and returns plate passage 622 and at least one TCH test channel 623; The described ejecting device of discharge end returning plate passage 622 and TCH test channel 623 and be equipped with test conveyer and be arranged at this test conveyer; Described TCH test channel 623 is also provided with power rail, and this power rail is electrically connected with described individual layer working plate 61.
LED street lamp module group assembling line 1 realizes the assembling of LED street lamp module, and LED street lamp module waterproof test line 2 carries out waterproof test to the LED street lamp module assembled, and LED street lamp assembling test line 3 pairs of LED street lamp module group assemblings become LED street lamp and test; LED street lamp aging test wire 6 carries out burn-in test further to the LED street lamp assembled, and finally carries out packaging process to qualified finished product; By the cooperation of above-mentioned product line and the transformation of LED street lamp production-line technique, not only improve the LED street lamp quality of production, also improve the production efficiency of enterprise, save employment cost, reduce the labour intensity of workman.
At LED street lamp assembling test line 3, workman distributes along the station of production line, double-deck working plate 5 is gone up by the lift being positioned at front end, the chain 322 transmitting 321 li, guide rail transports double-deck working plate 5, when double-deck working plate 5 triggers inductor 91, controller controls stop 92 to be stopped double-deck working plate 5, and workman carries out the panel of LED street lamp and the fixing of module on double-deck working plate 5, after fixing, product is flowed into next station by double-deck working plate 5, double-deck working plate 5 triggers inductor 91, stop 92 stops it, whether the workman being in station conveying arrangement 8 can control will expect: in time will expecting, lifting conveyer 7 is by double-deck working plate 5 jack-up, then station conveying arrangement 8 is sent to, double-deck working plate 5 is transported in front of workman by station conveying arrangement 8 further, workman just can operate product (such as locking panel), after operation completes, workman controls station conveying arrangement 8 and carries out blowing, double-deck working plate 55 transports out by station conveying arrangement 8, lifting conveyer 7 rises takes over double-deck working plate 5, then drop on the chain 322 of transmission guide rail 321, double-deck working plate 5 continues to be transported to next station by chain 322, in time not expecting, double-deck working plate 5 discharges by controller by control stop 92, double-deck working plate 5 flows into next station, last assembled good LED street lamp, be run to follow-up detection line, double-deck working plate 55 drops to the 3rd conveyer 32 being positioned at lower floor, to recycle with lift.After LED street lamp is assembled, the 4th conveyer 34 will be entered, LED street lamp is sent to multi-faceted device 22 of drenching with rain by the 4th conveyer 34, multi-faceted device 22 pairs of LED street lamp of drenching with rain carry out omnibearing spray, LED street lamp after spray enters drying unit 23, drying unit 23 pairs of LED street lamp are dried, the full inspection process that follow-up process is artificial, and the assembling completing LED street lamp detects operation.LED street lamp assembling test production line of the present utility model makes LED street lamp realize automatic assembling and detection, improves automaticity, greatly reduces the labour intensity of workman, enhance productivity, and reduces the recruitment cost of enterprise.
As preferably, described 3rd conveyer 32 comprises and transmits guide rail 321, and described transmission guide rail 321 is arranged at the both sides of product line frame, is provided with chain 322 in described transmission guide rail 321, and described double-deck working plate 5 is positioned over the top of chain 322; Described 4th conveyer 34 is stainless (steel) wire conveyer belt, and stainless (steel) wire conveyer belt is connected with the lift being positioned at assembly line rear end.Particularly, described transmission guide rail 321 is triple speed guide rail, the travelling speed of double-deck working plate 5 can be accelerated by triple speed guide rail, and when the limited device 92 of double-deck working plate 55 blocks, the bottom surface of the rounded rollers on chain 322 and double-deck working plate 5 forms rolling friction, avoids causing damage to double-deck working plate 5 or chain 322.Because the second conveyer 23 needs to enter multi-faceted device 22 of drenching with rain, stainless (steel) wire conveyer belt not only waterproof, and the high temperature of drying unit 23 can be stood, meet the test condition demand of LED street lamp.
As preferably, described lifting conveyer 7 comprises the first motor 71, crane 72, first power transmission shaft 73 and the first conveyer belt 74, described first motor 71 is fixedly connected on crane 72, described first power transmission shaft 73 is rotationally connected with crane 72, the both sides of described crane 72 are connected to driving wheel group, described first conveyer belt 74 is connected to driving wheel group, and described first motor 71 drives and is connected to the first power transmission shaft 73, and described first power transmission shaft 73 drives and is connected to driving wheel group; Described product line frame is connected with the first cylinder, and the output of described first cylinder is connected to crane 72; Described controller is connected with the first cylinder, the first motor 71.Particularly, in the process that will expect, controller controls the first cylinder top lifting frame 72, control the first motor 71 again to rotate, first motor 71 drives the first power transmission shaft 73, first power transmission shaft 73 orders about driving wheel group and drives the first conveyer belt 74 to operate, and double-deck working plate 5 is transported to station conveying arrangement 8 place.
As preferably, described station conveying arrangement 8 comprises the second motor 81, fixed mount 82, second driving shaft 83 and the second conveyer belt 84, described second motor 81 is fixedly connected on fixed mount 82, described second driving shaft 83 is rotationally connected with fixed mount 82, the both sides of described fixed mount 82 are connected to driving wheel group, described second conveyer belt 84 is connected to driving wheel group, and described second motor 81 drives and is connected to second driving shaft 83, and described second driving shaft 83 drives and is connected to driving wheel group; Described controller is connected with the second motor 81.When double-deck working plate 5 is transported to station conveying arrangement 8 place by lifting conveyer 7, controller drives the second motor 81 to operate, second motor 81 drives second driving shaft 83, second driving shaft 83 orders about driving wheel group and drives the second conveyer belt 84 to operate, the double-deck working plate 5 that lifting conveyer 7 is sent here accepted by second conveyer belt 84, is transported in front of workman by double-deck working plate 5.
As preferably, described fixed mount 82 is provided with charging button and discharging button, and described charging button is connected with controller respectively with discharging button; Described stop 92 is the second cylinder, and the stiff end of described second cylinder is fixedly installed in product line frame, and the push rod end of described second cylinder is provided with movable pulley 93.The operation of workman is convenient in the setting of above-mentioned button, and workman can control this station by charging button and be in the state that will expect, and this station of discharging button control is in the state of not expecting.The structure of the second cylinder is simple and work is rapid, and when double-deck working plate 5 triggers inductor 91, the push rod of the second cylinder can eject rapidly and stop double-deck working plate 5.And when double-deck working plate 5 crosses the second cylinder, this movable pulley 93 can be avoided being formed with double-deck working plate 5 rubbing, cause the damage of equipment or produce unnecessary noise.
As preferably, described double-deck working plate 5 comprises base plate 51 and rotor plate 52, tumbler 53 is connected with between described base plate 51 and rotor plate 52, described rotor plate 52 is provided with the electrical wire clip 54 for being connected with the wire of street lamp, the bottom surface of described base plate 51 is provided with the bus 55 with circuit 56 conducting of LED street lamp assembly line, and described electrical wire clip 54 is electrically connected with described bus 55; Described LED street lamp, electrical wire clip 54, bus 55 form an energising measure loop with the circuit 56 of LED street lamp assembly line.In LED street lamp assembling process, the wire of LED street lamp module only need be plugged in electrical wire clip 54 by workman, confirm that base plate 51 and rotor plate 52 are in conducting state, when double-deck working plate 5 flows through the energising detection zone of LED street lamp assembling test line 3, to be energized measure loop because LED street lamp, electrical wire clip 54, bus 55 and the circuit of LED street lamp assembling test line 3 form one, therefore LED street lamp just can accept energising detection, therefore, double-deck working plate 5 completes energising test in the process of flowing, saving station is arranged, reduce employment cost, enhance productivity.
As preferably, described tumbler 53 is rotating disk; Described base plate 51 is provided with first make contact 511, and described first make contact 511 is connected with bus 55, and described rotor plate 52 is provided with second contact point 512 that contact corresponding to described first make contact 511, and described second contact point 512 is connected with electrical wire clip 54.The sound construction of rotating disk, makes double-deck working plate 5 can bear heavier product.By the setting of first make contact 511 and the second contact point 512, to make between base plate 51 and rotor plate 52, without the need to arranging wire, to be convenient to the rotation process of double-deck working plate 5, to make the structure of double-deck working plate 5 compacter, use reliable.
As preferably, described rotor plate 52 is provided with socket 58, and described socket 58 is connected with the second contact point 512, and described electrical wire clip 54 is connected with plug, and described plug is plugged in described socket 58.Rotor plate 52 is provided with socket 58, the power circuit of double-deck working plate 5 can be controlled, be convenient to the use of different production testing state.
As preferably, described multi-faceted device 22 of drenching with rain comprises a year water tank 221, described year water tank 221 covers at wherein one section of the 4th conveyer 34, described 4th conveyer 34 week have supporting pipeline 222 along arranged outside, described supporting pipeline 222 is connected with some ball pivot chain type shower nozzles 223, and some ball pivot chain type shower nozzles 223 are arranged in the week of the 4th conveyer 34 along outside; The bottom of described year water tank 221 is provided with suction pump 224, and described suction pump 224 is connected with supporting pipeline 222.LED street lamp is sent to and is carried water tank 221 by the 4th conveyer 34, and external water source is sprayed by ball pivot chain type shower nozzle 223 by supporting pipeline 222, and the water spray angle of the adjustable different directions of ball pivot chain type shower nozzle 223, makes LED street lamp realize omnibearing waterproof test.After having certain water yield in year water tank 221, the supply of solenoid valve shuts external water source, suction pump 224 is started working, and extract the water source carried in water tank 221 and carry out the test of LED street lamp spray, water source recycles, and saves production cost.
As preferably, described TCH test channel 623 is three, these three TCH test channels 623 are respectively normal aging TCH test channel 623, high/low pressure burn-in test passage 623 and high temperature ageing/impact aging TCH test channel 623, are provided with heater in described high temperature ageing/impact aging TCH test channel 623.Article three, in TCH test channel 623B, C, D, channel B is normal aging TCH test channel 623, the temperature namely in passage and the supply voltage of light fixture normal; C-channel is high/low pressure burn-in test passage 623, even if lead to high voltage and low-voltage to the conductive roller 251 in C-channel, and the working condition of test light fixture under two kinds of voltage; D passage is high temperature ageing/impact aging TCH test channel 623, namely intra passage temperature is higher, generally more than 40 DEG C, and the voltage constantly height change of conductive roller supply light fixture in passage, produce and have very large voltge surge to light fixture, high-low pressure impulse detection is carried out to light fixture.As shown in Figure 1, in the utility model, individual layer working plate 61 carries light fixture and is introduced into channel B and carries out normal aging test, by the lowering or hoisting gear of discharging end, working plate is transferred to D passage again and carry out high temperature ageing/impact aging test, by the lowering or hoisting gear of material loading end, individual layer working plate 61 is transferred to C-channel again and carry out high/low pressure burn-in test, then by the lowering or hoisting gear of discharging end, individual layer working plate 61 is transferred on the upper bracket of connecting device, connecting device workpiece transfer to returning on panel assembly, artificial or manipulator takes off light fixture from working plate, and complete whole test, then connecting device carries unloaded individual layer working plate 61 and declines and transfer on the lower carriage of connecting device, connecting device is transferred to working plate on the lowering or hoisting gear of discharging end again, lowering or hoisting gear is transferred to working plate and is returned on plate passage 622, the working plate of final zero load is got back to feeding device 63 place and is used by this.Test production line can carry out comprehensive a series of test to light fixture, and ensure that the quality of product, this production line automation degree is high, improves the efficiency of production.
Particularly: LED street lamp assembling characterization processes of the present utility model comprises the steps: the assembling of A, LED street lamp module; The immersion waterproof test of B, LED street lamp module; The assembling of C, LED street lamp; The burn-in test of D, LED street lamp; The outward appearance of E, LED street lamp detects, labeling and packaging.By the above-mentioned transformation to LED street lamp production-line technique, between the LED street lamp of formation assembling inspection vehicle 3, not only improve the LED street lamp quality of production, also improve the production efficiency of enterprise, save employment cost, reduce the labour intensity of workman.
Particularly, described steps A comprises: the PCB lamp board of A1, LED street lamp lights test, chooses PCB lamp board defective products; A2, on PCB lamp board non-defective unit brush coating; A3, in LED street lamp radiator, fix Waterproof lock and DC water-proof wire terminal; A4, the PCB lamp board of brush coating of steps A 2 and the LED street lamp radiator of steps A 3 are carried out screw fix; A5, terminal line is soldered to PCB lamp board through Waterproof lock and DC water-proof wire terminal; A6, fix waterproof apron at the edge of LED street lamp radiator, and lens cover pressing waterproof apron be fixed on LED street lamp radiator and form waterproof construction.The LED street lamp module possessing waterproof and dustproof is produced in steps A assembling.
Particularly, described step B comprises: B1, to be positioned in soak vat by mounted LED street lamp module and to carry out immersion waterproof test; B2, be delivered to wind drench system by soaking the LED street lamp module after a period of time, wind drenches system and to anhydrate dedusting to the LED street lamp module after soaking; B3, by wind drench after LED street lamp module carry out energising test, choose LED street lamp module defective products.Step B produces to steps A assembling the LED street lamp module possessing waterproof and dustproof and tests, and ensures the outdoor performance of LED street lamp module.The soak time of described step B2 is at least 2 hours.
Particularly, described step C comprises: C1, LED street lamp module non-defective unit and LED street lamp panel are fixed; C2, the LED street lamp module of step C1 and street lampshade to be fixed; C3, driving power is fixed on the semi-finished product of step C2; C4, the semi-finished product of step C3 and LED street lamp shell are fixed formation LED street lamp; C5, LED street lamp carry out testing electrical property; C6, LED street lamp carry out trickle test; C7, LED street lamp carried out drying process; The energising of C8, LED street lamp detects.LED street lamp module group assembling is formed street lamp by step C, and tests street lamp, ensures that street lamp meets outdoor performance.
Particularly, described step D comprises: D1, the LED street lamp burn-in test under normal 220V voltage; The high temperature ageing test of D2, LED street lamp; The high voltage of D3, LED street lamp or the impact aging test of low-voltage; The energising of D4, LED street lamp detects.LED street lamp is carried out burn-in test by step D, ensures that street lamp meets outdoor high/low temperature and the performance requirement of different voltge surge.
As preferably, described step C6 drying process comprises: 1, dried up by the surface of blower fan to LED street lamp; 2, drying plant carries out drying and processing to LED street lamp.The surface of blower fan to LED street lamp dries up, and LED street lamp is dried by the drying plant basis above further, avoids the moisture content remained to cause test short circuit.
As preferably, the high temperature ageing temperature of described step D2 is 40 ~ 80 degrees Celsius; The high voltage of step D3 is 260V, and low-voltage is 200V; The burn-in test time of the LED street lamp of described step D is 30 minutes.
As preferably, described step D carries out burn-in test by aging line equipment 2, aging line equipment 2 is provided with 1 ~ 4 working lining from the bottom to top, the two ends of aging line equipment 2 are provided with lift, and LED street lamp is installed on working plate and flows to by following order: 1, install the working plate of LED street lamp first enter the 2nd layer carry out normal 220V voltage under burn-in test; 2, the 2nd layer test out after rise to the 4th layer and carry out high temperature ageing test; 3, the 4th layer test out after drop to the 3rd layer of impact aging test carrying out high-low voltage; 4, the 3rd layer test out after drop to the 2nd layer and accept by outside line of plugging into the working plate tested; 5, return the working plate that plate lifting platform is plugged on line, after the LED street lamp completing test disassembles by workman, the working plate of sky is dropped to the 1st layer and returns by time plate lifting platform, enters next round charging test.
As preferably, described step C is completed by LED street lamp assembling test production line 1, step C2, step C3 and step C5 are all provided with double along the bilateral symmetry of LED street lamp assembling test production line 1, and the workman's production control line on station carries out expecting that the action with blowing realizes automated production.By the above-mentioned transformation to LED street lamp production-line technique, not only improve the LED street lamp quality of production, also improve the production efficiency of enterprise, save employment cost, reduce the labour intensity of workman.
Above content is only preferred embodiment of the present utility model, for those of ordinary skill in the art, according to thought of the present utility model, all will change in specific embodiments and applications, this description should not be construed as restriction of the present utility model.
Claims (10)
1. a LED street lamp production line workshop, is characterized in that: comprise LED street lamp module group assembling line, LED street lamp module waterproof test line, LED street lamp assembling test line and LED street lamp aging test wire;
Described LED street lamp module group assembling line comprises the first product line frame, and described first product line frame is provided with the first conveyer, and the both sides of described first conveyer are provided with some operation positions;
Described LED street lamp module waterproof test line comprises waterproof test pond, and described waterproof test pond is connected with the second product line frame, and described second product line frame is provided with the second conveyer; The both sides of described second conveyer are provided with some operation positions, and described second conveyer is also provided with Feng Lin district and baking zone;
Described LED street lamp assembling test line comprises the assembly line and test production line that sequentially connect; Described assembly line comprises the 3rd product line frame, and described 3rd production line erecting is equipped with the 3rd conveyer, and the top of described 3rd conveyer is placed with double-deck working plate; The bilateral symmetry of described 3rd product line frame is distributed with some operation positions, arranges and all have lifting conveyer between described operation position, and described some operation positions are provided with and the station conveying arrangement being elevated conveyer and coordinating; The rear of described each lifting conveyer is provided with an induction stopping means; Described induction stopping means comprises the inductor for responding to described double-deck working plate, described inductor is installed on the 3rd product line frame, described inductor is connected with controller, described controller is connected with the stop for stopping described double-deck working plate, and described stop is fixedly installed in the 3rd product line frame; Described 3rd conveyer is provided with two-layer, two-layer 3rd conveyer is that levels is distributed in described 3rd product line frame, the two ends of described 3rd product line frame are provided with lift, described double-deck working plate by lift cycle operation in two-layer 3rd conveyer up and down;
Described test production line comprises the 4th product line frame, and described 4th product line frame is provided with the 4th conveyer, and described 4th conveyer is sequentially provided with multi-faceted device and the drying unit of drenching with rain;
Described LED street lamp aging test wire comprises individual layer working plate for loading light fixture, testing arrangement and is arranged at the feeding device of both sides and the blanking device of this testing arrangement respectively; Described testing arrangement comprises mounting bracket, and this mounting bracket is provided with and returns plate passage and at least one TCH test channel; The described ejecting device of discharge end returning plate passage and TCH test channel and be equipped with test conveyer and be arranged at this test conveyer; Described TCH test channel is also provided with power rail, and this power rail is electrically connected with described individual layer working plate.
2. a kind of LED street lamp production line workshop according to claim 1, it is characterized in that: described 3rd conveyer comprises transmission guide rail, described transmission guide rail is arranged at the both sides of product line frame, and be provided with chain in described transmission guide rail, described double-deck working plate is positioned over the top of chain; Described 4th conveyer is stainless (steel) wire conveyer belt, and stainless (steel) wire conveyer belt is connected with the lift being positioned at assembly line rear end.
3. a kind of LED street lamp production line workshop according to claim 1, it is characterized in that: described lifting conveyer comprises the first motor, crane, the first power transmission shaft and the first conveyer belt, described first motor is fixedly connected on crane, described first drive axis is connected to crane, the both sides of described crane are connected to driving wheel group, described first conveyer belt is connected to driving wheel group, described first motor drives and is connected to the first power transmission shaft, and described first power transmission shaft drives and is connected to driving wheel group; Described product line frame is connected with the first cylinder, and the output of described first cylinder is connected to crane; Described controller is connected with the first cylinder, the first motor.
4. a kind of LED street lamp production line workshop according to claim 1, it is characterized in that: described station conveying arrangement comprises the second motor, fixed mount, second driving shaft and the second conveyer belt, described second motor is fixedly connected on fixed mount, described second driving shaft is rotationally connected with fixed mount, the both sides of described fixed mount are connected to driving wheel group, described second conveyer belt is connected to driving wheel group, described second motor drives and is connected to second driving shaft, and described second driving shaft drives and is connected to driving wheel group; Described controller is connected with the second motor.
5. a kind of LED street lamp production line workshop according to claim 4, it is characterized in that: described fixed mount is provided with charging button and discharging button, described charging button is connected with controller respectively with discharging button; Described stop is the second cylinder, and the stiff end of described second cylinder is fixedly installed in product line frame, and the push rod end of described second cylinder is provided with movable pulley.
6. a kind of LED street lamp production line workshop according to claim 1, it is characterized in that: described double-deck working plate comprises base plate and rotor plate, tumbler is connected with between described base plate and rotor plate, described rotor plate is provided with the electrical wire clip for being connected with the wire of street lamp, the bottom surface of described base plate is provided with the bus with the circuit turn-on of LED street lamp assembly line, and described electrical wire clip is electrically connected with described bus; The circuit of described LED street lamp, electrical wire clip, bus and LED street lamp assembly line forms one and to be energized measure loop.
7. a kind of LED street lamp production line workshop according to claim 6, is characterized in that: described tumbler is rotating disk; Described base plate is provided with first make contact, and described first make contact is connected with bus, and described rotor plate is provided with second contact point that contact corresponding to described first make contact, and described second contact point is connected with electrical wire clip.
8. a kind of LED street lamp production line workshop according to claim 7, it is characterized in that: described rotor plate is provided with socket, described socket is connected with the second contact point, and described electrical wire clip is connected with plug, and described plug is plugged in described socket.
9. a kind of LED street lamp production line workshop according to claim 1, it is characterized in that: described multi-faceted device of drenching with rain comprises a year water tank, described year radiator shell is located at wherein one section of the 4th conveyer, described 4th conveyer week have supporting pipeline along arranged outside, described supporting pipeline is connected with some ball pivot chain type shower nozzles, and some ball pivot chain type water-spraying fabric are in week of the 4th conveyer along outside;
The bottom of described year water tank is provided with suction pump, and described suction pump is connected with supporting pipeline.
10. a kind of LED street lamp production line workshop according to claim 1, it is characterized in that: described TCH test channel is three, these three TCH test channels are respectively normal aging TCH test channel, high/low pressure burn-in test passage and high temperature ageing/impact aging TCH test channel, are provided with heater in described high temperature ageing/impact aging TCH test channel.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420648399.XU CN204277437U (en) | 2014-10-31 | 2014-10-31 | A kind of LED street lamp production line workshop |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420648399.XU CN204277437U (en) | 2014-10-31 | 2014-10-31 | A kind of LED street lamp production line workshop |
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| CN204277437U true CN204277437U (en) | 2015-04-22 |
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| CN201420648399.XU Expired - Fee Related CN204277437U (en) | 2014-10-31 | 2014-10-31 | A kind of LED street lamp production line workshop |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104384926A (en) * | 2014-10-31 | 2015-03-04 | 广东泰卓光电科技股份有限公司 | Production line workshop for LED (Light Emitting Diode) street lamp |
| CN105269316A (en) * | 2015-10-27 | 2016-01-27 | 深圳市炫硕光电科技有限公司 | Automatic LED lamp bulb assembly system |
| CN110293409A (en) * | 2019-07-08 | 2019-10-01 | 苏州荣业机械有限公司 | Automate lamp production lines |
-
2014
- 2014-10-31 CN CN201420648399.XU patent/CN204277437U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104384926A (en) * | 2014-10-31 | 2015-03-04 | 广东泰卓光电科技股份有限公司 | Production line workshop for LED (Light Emitting Diode) street lamp |
| CN105269316A (en) * | 2015-10-27 | 2016-01-27 | 深圳市炫硕光电科技有限公司 | Automatic LED lamp bulb assembly system |
| CN110293409A (en) * | 2019-07-08 | 2019-10-01 | 苏州荣业机械有限公司 | Automate lamp production lines |
| CN110293409B (en) * | 2019-07-08 | 2024-05-03 | 苏州荣业机械有限公司 | Automatic lamp production line |
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Address after: 610000 Sichuan city of Chengdu province Wuhou District Gaosheng Joe Road No. 9 5 9 floor No. 904 Patentee after: Sichuan poly energy saving Polytron Technologies Inc Address before: 610000 Sichuan city of Chengdu province Wuhou District Gaosheng Joe Road No. 9 5 9 floor No. 904 Patentee before: CHENGDU JUSHANG ENERGY SAVING TECHNOLOGY CO., LTD. |
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