CN110293409B

CN110293409B - Automatic lamp production line

Info

Publication number: CN110293409B
Application number: CN201910611183.3A
Authority: CN
Inventors: 叶文兰; 史金晨; 杨冬
Original assignee: Suzhou Rongye Machinery Co ltd
Current assignee: Suzhou Rongye Machinery Co ltd
Priority date: 2019-07-08
Filing date: 2019-07-08
Publication date: 2024-05-03
Anticipated expiration: 2039-07-08
Also published as: CN110293409A

Abstract

The invention relates to an automatic lamp production line, comprising: the machine frame is provided with a roller conveying line for conveying the mounting shell blanks forwards; a punching device; fixed length saw cuts device, fixed length saw cuts device includes: the fixed length detection mechanism and the cutting and polishing mechanism; a dotting device; the cross-connect device, the cross-connect device includes: the device comprises a supporting component, a clamping mechanism and a cross-over conveying mechanism; a planing and milling device; and a transfer device. According to the embodiment of the invention, the automatic processing of the installation shell is realized through the punching device, the fixed-length sawing device, the dotting device, the cross-connection device, the planing and milling device and the moving device, the automation degree of the processing of the installation shell blanks is improved, and the processing efficiency is improved.

Description

Automatic lamp production line

Technical Field

The invention relates to the technical field of lamp processing devices, in particular to an automatic lamp production line.

Background

Spot lamps for markets generally comprise a strip-shaped installation shell and lamp holders arranged in the installation shell, and conducting strips are clamped and embedded on the inner walls of two sides of the installation shell, and conducting wires of the lamp holders are clamped and fixed through the conducting strips. At present, after the process of cutting, punching and the like is required to be carried out on different equipment for processing the installation shell, the conductive strip is penetrated into the installation shell by manpower, the processing process is complex, and the processing efficiency is low.

Disclosure of Invention

In order to solve the technical problems, the invention provides an automatic lamp production line, which has the advantage of improving the processing efficiency.

In order to achieve the above purpose, the technical scheme of the invention is as follows:

an automated luminaire production line, comprising:

The machine frame is provided with a roller conveying line for conveying the mounting shell blanks forwards;

the punching device is carried on the frame and used for punching the mounting holes at the preset position of the bottom wall of the mounting shell blank;

The punching device includes: the punching machine comprises a punching mounting seat fixed on the frame, a punching cylinder fixed on the punching mounting seat, a punching plate, a punch head and a first clamping mechanism, wherein the punching plate is supported on a piston rod of the punching cylinder and is assembled on the punching mounting seat in a sliding mode;

the first clamping mechanism includes: the first clamping plate is fixed on the punching mounting seat, the first clamping cylinder is fixed on the punching mounting seat, and the second clamping plate is fixed on a piston rod of the first clamping cylinder;

A fixed length sawing device carried on the frame and located behind the punching device for sawing the mounting shell blank to a predetermined length, the fixed length sawing device comprising: the fixed length detection mechanism is assembled on the frame in a sliding mode and used for determining the length of the mounting shell blank, and the cutting and polishing mechanism is carried on the frame and used for sawing the mounting shell blank;

The dotting device is carried on the frame and positioned behind the cutting and polishing mechanism and is used for stamping and positioning the convex hulls at the preset positions of the side walls of the mounting shell blanks;

the dotting device comprises:

the dotting installation seat is supported on the rack;

the dotting stamping plate is assembled on the dotting installation seat in a sliding manner, and a dotting knife which is used for extending into the installation shell blank to stamp the side wall of the installation shell blank is arranged on the dotting stamping plate; and

The dotting driving mechanism is supported on the dotting mounting seat and used for driving the dotting stamping plate to reciprocate along the width direction of the mounting shell blank;

the dotting punching plates are oppositely provided with two groups, and are also provided with dotting cushion blocks, and when the dotting knife performs punching treatment on the mounting shell blank, the dotting cushion blocks are attached to the outer wall of the mounting shell blank and correspond to the dotting knife arranged on the other dotting punching plate;

The upper surface of dotting stamping plate is equipped with the drive slot that the axis direction slope set up towards installation shell stock, set up on the dotting mount pad with the corresponding movable mouth of drive slot, dotting actuating mechanism includes: the device comprises a dotting air cylinder fixed on the dotting mounting seat, a push block fixed on a piston rod of the dotting air cylinder, and a push rod fixed on the push block and penetrating through the movable port to be matched with the driving groove;

A cross-connect apparatus for threading a conductive strip into a mounting shell blank, the cross-connect apparatus comprising: the supporting component is carried on the frame and is positioned at one side of the roller conveying line and used for supporting the conducting strip, the clamping mechanism is used for clamping the mounting shell blank, and the cross-connection conveying mechanism is used for butting the conducting strip with the mounting shell blank and driving the conducting strip to be conveyed forwards so as to penetrate the mounting shell blank;

the support assembly comprises a plurality of support sheets which are uniformly distributed along the length direction of the frame, and support grooves matched with the conductive strips are formed in the support sheets;

the clamping mechanism comprises: the pushing device comprises a clamping seat fixed on the frame, a pushing plate assembled on the clamping seat in a sliding manner, a pushing driving device used for driving the pushing plate to be close to or far away from the cross-connected conveying mechanism, a clamping cylinder fixed on the pushing plate, a first chuck fixed on a piston rod of the clamping cylinder, and a second chuck fixed on the pushing plate and arranged opposite to the first chuck;

The cross-connect delivery mechanism includes: the feeding assembly is used for driving the conductive strips to be conveyed forwards, and the pushing assembly is used for pushing and inserting the conductive strips into the mounting shell blanks;

the feeding assembly includes: the feeding device comprises a feeding installation seat, a plurality of feeding rollers, a feeding motor and a gear set, wherein the feeding installation seat is borne on the frame, the feeding rollers are rotatably connected to the feeding installation seat, the feeding motor is fixed on the feeding installation seat, the gear set is driven by the feeding motor and used for driving each feeding roller to synchronously rotate, and a feeding channel for a conducting strip to pass through is formed among the feeding rollers;

The pushing component comprises: the pushing device comprises a pushing seat, a pushing claw, a pushing cylinder and a linkage rod, wherein the pushing seat is assembled on the feeding mounting seat in a sliding manner, the pushing claw is hinged to the pushing seat and used for pushing and mounting shell blanks, the pushing cylinder is fixed on the feeding mounting seat, the linkage rod is fixed on a piston rod of the pushing cylinder at one end, and the other end of the linkage rod is fixed on the pushing seat;

The machine frame is provided with a feeding assembly and a clamping mechanism, wherein the feeding assembly is arranged between the clamping mechanism and the clamping mechanism, the feeding assembly comprises a first guide block and a second guide block which are attached to each other, the first guide block is provided with a first guide port which is matched with a mounting shell blank, and the second guide block is provided with a second guide port which is matched with a conducting strip;

The planing and milling device is carried on the frame and used for planing and milling the inner wall of the mounting shell blank; and

And the transferring device is used for transferring the mounting shell blank from the dotting device to the clamping mechanism or from the clamping mechanism to the planing and milling device.

When the installation shell is processed, the installation shell blank is conveyed forwards through the roller conveying line, firstly, the installation shell blank passes through the punching device, the punching device is used for punching the installation hole at the preset position of the installation shell blank, then the roller conveying line continuously drives the installation shell blank to be conveyed forwards, when the installation shell blank moves to the fixed-length sawing device, the length of the installation shell blank is measured through the fixed-length detecting mechanism so as to determine the length required to be sawed, and the installation shell blank with the preset length can be obtained after the installation shell is cut through the cutting and polishing mechanism; then punching a positioning convex hull at a preset position of the installation shell blank through a dotting device, transferring the installation shell blank to a clamping mechanism through a transferring device, clamping and fixing the installation shell blank through the clamping mechanism, and conveying and inserting a conductive strip forwards into the installation shell blank through a conveying mechanism to realize the assembly of the conductive strip and the installation shell blank; finally, transferring the mounting shell blank subjected to the cross-connection to a position corresponding to the planing and milling device through a transfer device, and continuing to convey the mounting shell blank forwards through a roller conveying line, wherein when the mounting shell blank passes through the planing and milling device, planing and milling treatment is carried out on the inner wall of the mounting shell blank through the planing and milling device, so that the processing of the mounting shell can be completed; thereby improving the automation degree of the processing of the mounting shell blanks and improving the processing efficiency.

The first clamping cylinder drives the second clamping plate to clamp the mounting shell blank, and then the punching cylinder drives the punching plate to press downwards, so that the punch can be driven to punch the mounting shell.

When the installation shell blank is conveyed to a preset dotting position, the push rod is driven to move through the dotting air cylinder, and as the driving groove is obliquely arranged, two groups of dotting stamping plates can be driven to move relatively in the push rod moving process, dotting cutters and dotting cushion blocks on the two groups of dotting stamping plates respectively abut against two side walls of the installation shell blank, and dotting treatment can be carried out on the side walls of the installation shell.

When the installation shell blank is transferred to the clamping mechanism, the first clamping head is driven to move through the clamping cylinder to clamp and fix the installation shell blank, the pushing plate is driven by the pushing driving device to approach the guiding assembly until the installation shell blank is inserted into the first guiding opening, then the feeding motor drives the feeding roller to rotate through the gear set to clamp and convey the conductive strip forwards, the conductive strip is guided through the second guiding opening, the conductive strip is accurately inserted into the installation shell blank, after the conductive strip is completely sent out by the feeding roller, the pushing claw is downwards rotated to be aligned with the conductive strip under the action of gravity, and then the pushing claw is driven to move forwards through the pushing cylinder to continuously push the conductive strip forwards until the conductive strip is completely inserted into the installation shell blank, and then the installation shell and the conductive strip can be assembled.

As a preferred embodiment of the present invention, the fixed length detection mechanism includes: the device comprises a detection seat, a detection head, a lifting cylinder and a screw mechanism, wherein the detection seat is assembled on the rack in a sliding mode along the length direction of the rack, the detection head is assembled on the detection seat in a sliding mode along the vertical direction, the lifting cylinder is fixed on the detection seat and used for driving the detection head to slide back and forth along the vertical direction, the screw mechanism is supported on the rack and used for driving the detection seat to move back and forth, and the detection seat is connected with the screw seat of the screw mechanism.

According to the technical scheme, the detection seat is driven to reciprocate through the screw mechanism, when the detection seat moves to the preset position, the detection head is driven to move downwards to be close to the mounting shell blank through the lifting cylinder, and the length of the mounting shell blank can be detected through the detection head.

As a preferred aspect of the present invention, the cutting and polishing mechanism includes: the cutting machine comprises a cutting seat, a cutting assembly, a cutting driving screw, a polishing assembly, a polishing driving cylinder, a cutting pressing mechanism and a cutting moving assembly, wherein the cutting seat is assembled on the machine frame in a sliding mode along the length direction of the machine frame, the cutting assembly is assembled on one side of the cutting seat in a sliding mode along the vertical direction, the cutting driving screw is supported on the cutting seat and used for driving the cutting assembly to move reciprocally, the polishing assembly is assembled on the other side of the cutting seat in a sliding mode along the vertical direction and used for polishing a cut mounting shell blank, the polishing driving cylinder is supported on the cutting seat and used for driving the polishing assembly to move reciprocally, the cutting pressing mechanism is supported on the machine frame and is positioned below the cutting seat and used for clamping the mounting shell blank, and the cutting moving assembly is supported on the machine frame and used for driving the cutting seat to move reciprocally;

The cutting assembly includes: the cutting device comprises a cutting mounting plate, a cutting driving motor, a cutting saw blade and a first grinding piece, wherein the cutting mounting plate is assembled on the cutting seat in a sliding mode, the cutting driving motor is fixed on the cutting mounting plate, the cutting saw blade is connected with a power output shaft of the cutting driving motor, and the first grinding piece is coaxially connected with the cutting saw blade;

the polishing assembly includes: the cutting device comprises a polishing mounting plate, a polishing driving motor and a second polishing sheet, wherein the polishing mounting plate is assembled on the cutting seat in a sliding mode, the polishing driving motor is fixed on the polishing mounting plate, and the second polishing sheet is connected with a power output shaft of the polishing driving motor;

the cutting hold-down mechanism includes: a second clamping mechanism for clamping the mounting shell blank and a pressing mechanism for pressing the mounting shell blank, the second clamping mechanism comprising: the third splint of being fixed in the frame, be fixed in the second clamp cylinder of frame, and the fourth splint of the piston rod of the second clamp cylinder of being fixed in, hold-down mechanism includes: the device comprises a pressing cylinder fixed on the frame, and a pressing ring fixed on a piston rod of the pressing cylinder, wherein a mounting shell blank penetrates through the pressing ring.

According to the technical scheme, when the mounting shell blank moves to the position with the preset length, the second clamping cylinder drives the fourth clamping plate to clamp the mounting shell blank, the pressing cylinder drives the pressing ring to press and fix the mounting shell blank, then the cutting driving screw drives the cutting mounting plate to move downwards, the cutting driving motor drives the cutting saw blade to cut off the mounting shell blank, then the cutting moving mechanism drives the cutting seat to move backwards, and the end part of the mounting shell blank after sawing is polished through the first polishing piece; and then, continuously driving the mounting shell blank to be conveyed forwards through the roller conveying line, clamping and fixing the mounting shell blank through the cutting pressing mechanism when the mounting shell blank is moved to a proper position, moving the mounting shell blank to the proper position through the cutting moving mechanism again, driving the polishing mounting plate to move downwards through the polishing driving cylinder, driving the second polishing plate to rotate through the polishing driving motor, polishing the other end of the mounting shell blank, and enabling the end of the mounting shell blank after cutting to be smoother.

As a preferred embodiment of the present invention, the planing and milling device includes: the milling machine comprises a milling installation seat fixed on the frame, a plurality of milling conveying wheels rotatably assembled on the milling installation seat, a gear transmission mechanism for driving the milling conveying wheels to synchronously rotate, and a milling cutter fixed on the milling installation seat and used for extending into a mounting shell blank to perform milling treatment, wherein conveying channels for allowing the mounting shell blank to pass are formed among the milling conveying wheels;

The planing and milling installation seat is provided with a pressing assembly for pressing and installing shell blanks, and the pressing assembly comprises: the pressing device comprises a pressing plate, a pressing roller and an elastic pressing piece, wherein the pressing plate is assembled on the planing and milling installation seat in a sliding mode, the pressing roller is assembled on the pressing plate in a rotating mode and used for being attached to the upper end face of an installation shell blank, one end of the elastic pressing piece is pressed against the planing and milling installation seat, and the other end of the elastic pressing piece is pressed against the pressing plate.

According to the technical scheme, the installation shell blank is clamped by the planing and milling conveying wheel to be conveyed forwards, meanwhile, the pressing roller is pressed on the upper surface of the installation shell blank by the elastic force of the elastic pressing piece, so that the moving process of the installation shell blank is more stable, and the planing and milling treatment can be carried out on the inner wall of the installation shell blank in the planing and milling process of the installation shell blank.

As a preferred embodiment of the present invention, the transfer device includes: the lifting device comprises a transferring support, a transferring cylinder, a lifting support and a top plate, wherein the transferring support is assembled on the machine frame in a sliding mode along the width direction of the machine frame, the transferring cylinder is fixed on the machine frame and used for driving the transferring support to reciprocate, the lifting cylinder is fixed on the transferring support and is vertically arranged, the lifting support is fixed on a piston rod of the lifting cylinder, the top plate is fixed on the lifting support, and at least two lifting grooves matched with the blank of the mounting shell are formed in the top plate.

According to the technical scheme, after the installation shell blank passes through the dotting device, the transfer cylinder drives the transfer support to move, so that the two jacking grooves are aligned with the installation shell blank at the clamping mechanism and the dotting device respectively, then the jacking support is pushed to move upwards by the jacking cylinder, the installation shell blank is lifted upwards to be separated from the roller conveying line by the top plate, then the transfer cylinder drives the transfer support to move again, the installation shell blank is transferred to the positions corresponding to the planing and milling device and the clamping device respectively, and then the jacking cylinder retracts to place the installation shell blank on the roller conveying line again, so that the transfer process can be completed.

As a preferred solution of the present invention, the feeding end of the frame is further provided with a pressure-resistant detection device, and the pressure-resistant detection device includes: the device comprises a first detection module, a second detection module and a pressure-resistant detector connected with the first detection module and the second detection module;

The first detection module includes: the device comprises a first detection mounting seat fixed on a rack, a first electrode fixing plate assembled on the first detection mounting seat in a sliding manner along the vertical direction, a first detection electrode fixed on the first electrode fixing plate, and a first pressure-resistant detection cylinder for driving the first detection mounting seat to reciprocate;

The second detection module includes: the magnetic force sliding rail is assembled on the rack in a sliding mode, the magnetic force sliding rail is fixed on a second detection installation seat of the magnetic force sliding rail, the magnetic force sliding rail is assembled on a second electrode fixing plate of the second detection installation seat in a sliding mode along the vertical direction, the magnetic force sliding rail is fixed on the second electrode fixing plate, a second detection electrode is arranged opposite to the first detection electrode, and a second pressure-resistant detection cylinder is used for driving the second detection installation seat to reciprocate.

According to the technical scheme, the first pressure-resistant detection cylinder and the second pressure-resistant detection cylinder are used for driving the first detection electrode and the second detection electrode to move downwards to be in contact with the mounting shell, the magnetic sliding rail is used for driving the detection position of the second detection electrode, the first detection electrode and the second detection electrode are used for discharging for pressure-resistant detection, and the pressure-resistant detector is used for analyzing and processing, so that the pressure-resistant performance of the mounting shell blank can be judged.

In summary, the invention has the following beneficial effects:

according to the automatic lamp production line, when an installation shell is machined, installation shell blanks are conveyed forwards through a roller conveying line, firstly, the installation shell blanks pass through a punching device, installation holes are punched at preset positions of the installation shell blanks through the punching device, then the roller conveying line continuously drives the installation shell blanks to be conveyed forwards, when the installation shell blanks move to a fixed-length sawing device, the lengths of the installation shell blanks are measured through a fixed-length detection mechanism to determine the lengths needing sawing, and the installation shell blanks with preset lengths can be obtained after the installation shell blanks are cut through a cutting and polishing mechanism; then punching a positioning convex hull at a preset position of the installation shell blank through a dotting device, transferring the installation shell blank to a clamping mechanism through a transferring device, clamping and fixing the installation shell blank through the clamping mechanism, and conveying and inserting a conductive strip forwards into the installation shell blank through a conveying mechanism to realize the assembly of the conductive strip and the installation shell blank; finally, transferring the mounting shell blank subjected to the cross-connection to a position corresponding to the planing and milling device through a transfer device, and continuing to convey the mounting shell blank forwards through a roller conveying line, wherein when the mounting shell blank passes through the planing and milling device, planing and milling treatment is carried out on the inner wall of the mounting shell blank through the planing and milling device, so that the processing of the mounting shell can be completed; thereby improving the automation degree of the processing of the mounting shell blanks and improving the processing efficiency.

Drawings

In order to more clearly illustrate the embodiments of the invention or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.

Fig. 1 is a schematic structural diagram of an embodiment of the present invention.

Fig. 2 is a schematic structural diagram of a dotting device in an embodiment of the invention.

Fig. 3 is a schematic structural diagram of a fixed length detecting mechanism in an embodiment of the present invention.

Fig. 4 is a schematic perspective view of an embodiment of the present invention.

Fig. 5 is an exploded view of the dotting device in the embodiment of the invention.

Fig. 6 is a schematic structural view of a support assembly, a cross-over conveying mechanism and a guiding assembly according to an embodiment of the present invention.

Fig. 7 is a schematic structural diagram of a transfer device according to an embodiment of the invention.

Fig. 8 is a schematic structural diagram of a clamping mechanism according to an embodiment of the invention.

Fig. 9 is a schematic structural view of a planing and milling device according to an embodiment of the present invention.

FIG. 10 is a schematic diagram of a pressure-resistant detecting device according to an embodiment of the present invention.

Corresponding part names are indicated by numerals and letters in the drawings:

1. a frame; 11. a roller conveyor line;

2. a punching device; 21. punching a mounting seat; 22. punching air cylinders; 23. a stamping plate; 24. a punch; 25. a first clamping mechanism; 251. a first clamping plate; 252. a first clamping cylinder; 253. a second clamping plate;

3. A fixed-length sawing device; 31. a fixed length detection mechanism; 311. a detection seat; 312. a detection head; 313. a lifting cylinder; 314. a screw mechanism; 32. a cutting and polishing mechanism; 321. a cutting seat; 322. a cutting assembly; 3221. cutting the mounting plate; 3222. a cutting drive motor; 3223. cutting the saw blade; 3224. a first abrasive disc; 323. cutting a driving screw rod; 324. a polishing assembly; 3241. polishing the mounting plate; 3242. a polishing driving motor; 3243. a second polishing sheet; 325. a polishing driving cylinder; 326. cutting and compacting mechanism; 3261. a second clamping mechanism; 32611. a third clamping plate; 32612. a second clamping cylinder; 32613. a fourth clamping plate; 3262. a compressing mechanism; 32621. a compacting cylinder; 32622. a clamp ring; 327. cutting the moving assembly;

4. a dotting device; 41. dotting an installation seat; 411. a movable opening; 42. dotting the stamping plate; 421. dotting knife; 422. dotting cushion blocks; 423. a driving groove; 43. a dotting driving mechanism; 431. dotting cylinder; 432. a pushing block; 433. a push rod;

5. A cross-connect device; 51. a support assembly; 511. a support sheet; 512. a support groove; 52. a clamping mechanism; 521. a clamping plate; 522. a pushing plate; 523. a push driving device; 524. a clamping cylinder; 525. a first chuck; 526. a second chuck; 53. the cross-over conveying mechanism; 531. a feeding assembly; 5311. a feeding installation seat; 5312. a feeding roller; 5313. a feeding motor; 5314. a gear set; 532. a pushing component; 5321. a pushing seat; 5322. pushing claws; 5323. a pushing cylinder; 5324. a linkage rod; 533. a guide assembly; 5331. a first guide block; 5332. a second guide block; 5333. a first guide port; 5334. a second guide port;

6. A planing and milling device; 61. planing and milling the mounting seat; 62. planing and milling a conveying wheel; 63. a gear transmission mechanism; 64. planing and milling; 65. a pressing assembly; 651. a pressing plate; 652. a material pressing roller; 653. an elastic pressing member;

7. A transfer device; 71. a transfer support; 72. a transfer cylinder; 73. jacking the air cylinder; 74. jacking the bracket; 75. a top plate; 751. a jacking groove;

8. A withstand voltage detecting device; 81. a first detection module; 811. a first detection mount; 812. a first electrode fixing plate; 813. a first detection electrode; 814. a first pressure-resistant detection cylinder; 82. a second detection module; 821. a magnetic sliding rail; 822. the second detection mounting seat; 823. a second electrode fixing plate; 824. a second detection electrode; 825. a second pressure-resistant detection cylinder; 83. pressure resistance detector.

Detailed Description

The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.

An automated luminaire production line, as shown in fig. 1-10, comprising: the machine frame 1, the machine frame 1 is provided with a roller conveying line 11 for conveying the mounting shell blanks forwards; a punching device 2 carried on the frame 1 for punching the mounting hole at a predetermined position where the bottom wall of the shell blank is mounted; a fixed-length sawing device 3 which is carried on the frame 1 and is positioned behind the punching device 2 and is used for sawing the mounting shell blanks into predetermined lengths; a dotting device 4 which is carried on the frame 1 and is positioned behind the cutting and polishing mechanism 32 and is used for punching and positioning convex hulls at preset positions of the side walls of the installation shell blanks; a penetration means 5 for penetrating the conductive strip into the mounting shell blank; the planing and milling device 6 is carried on the frame 1 and is used for planing and milling the inner wall of the mounting shell blank; and a transfer device 7 for transferring the mounting shell blank from the dotting device 4 to the holding mechanism 52 or from the holding mechanism 52 to the planing and milling device 6.

Specifically, the roller conveyor line 11 is routed from one end of the frame 1 to the other side of the frame 1, and generally includes: the conveying rollers are rotatably connected to the frame 1, and the chain transmission mechanism is used for driving the conveying rollers to rotate, the conveying rollers are driven to synchronously rotate through the chain transmission mechanism, limiting rings are further arranged on the conveying rollers, and the shell blank is limited to deviate in the conveying process through the limiting rings.

As shown in fig. 2, the punching device 2 includes: the punching machine comprises a punching mounting seat 21 fixed on the frame 1, a punching air cylinder 22 fixed on the punching mounting seat 21, a punching plate 23 borne on a piston rod of the punching air cylinder 22 and assembled on the punching mounting seat 21 in a sliding manner, a punch 24 fixed on the punching plate 23, and first clamping mechanisms 25 arranged on two sides of the punching plate 23, wherein a mounting shell blank passes through the space between the punching mounting seat 21 and the punching plate 23; the first clamping mechanism 25 includes: a first clamping plate 251 fixed to the punching mount 21, a first clamping cylinder 252 fixed to the punching mount 21, and a second clamping plate 253 fixed to a piston rod of the first clamping cylinder 252; the first clamping cylinder 252 drives the second clamping plate 253 to clamp the mounting shell blank, and then the punching cylinder 22 drives the punching plate 23 to press down, so that the punch 24 can be driven to punch the mounting shell.

The fixed-length sawing device 3 includes: a fixed length detection mechanism 31 which is assembled on the frame 1 in a sliding manner and used for determining the length of the blank of the installation shell, and a cutting and polishing mechanism 32 which is carried on the frame 1 and used for sawing the blank of the installation shell.

Specifically, as shown in fig. 3, the fixed length detection mechanism 31 includes: the detection device comprises a detection seat 311 which is assembled on a machine frame 1 in a sliding manner along the length direction of the machine frame 1, a detection head 312 which is assembled on the detection seat 311 in a sliding manner along the vertical direction, a lifting cylinder 313 which is fixed on the detection seat 311 and used for driving the detection head 312 to slide back and forth along the vertical direction, and a screw rod mechanism 314 which is carried on the machine frame 1 and used for driving the detection seat 311 to move back and forth, wherein the detection seat 311 is connected with the screw rod seat of the screw rod mechanism 314; the detection seat 311 is driven to reciprocate through the screw rod mechanism 314, and when the detection seat 311 moves to a preset position, the detection head 312 is driven to move downwards to be close to the mounting shell blank through the lifting cylinder 313, so that the length of the mounting shell blank can be detected through the detection head 312.

As shown in fig. 4, the cutting and polishing mechanism 32 includes: the cutting machine comprises a cutting seat 321 assembled on the machine frame 1 in a sliding mode along the length direction of the machine frame 1, a cutting assembly 322 assembled on one side of the cutting seat 321 in a sliding mode along the vertical direction, a cutting driving screw 323 borne on the cutting seat 321 and used for driving the cutting assembly 322 to reciprocate, a polishing assembly 324 assembled on the other side of the cutting seat 321 in a sliding mode along the vertical direction and used for polishing a cut mounting shell blank, a polishing driving cylinder 325 borne on the cutting seat 321 and used for driving the polishing assembly 324 to reciprocate, a cutting pressing mechanism 326 borne on the machine frame 1 and positioned below the cutting seat 321 and used for clamping the mounting shell blank, and a cutting moving assembly 327 borne on the machine frame 1 and used for driving the cutting seat 321 to reciprocate, wherein the cutting driving screw 323 comprises a motor and a screw assembly, the cutting moving assembly 327 adopts a screw mechanism 314 or a driving cylinder, and the screw mechanism 314 is adopted in the embodiment.

The cutting assembly 322 includes: the cutting driving screw 323 is connected with the cutting mounting plate 3221, the cutting mounting plate 3221 assembled to the cutting seat 321 in a sliding manner, the cutting driving motor 3222 fixed to the cutting mounting plate 3221, the cutting saw blade 3223 connected to a power output shaft of the cutting driving motor 3222, and the first grinding plate 3224 coaxially connected with the cutting saw blade 3223.

The sanding assembly 324 includes: the cutting device comprises a polishing mounting plate 3241 assembled on a cutting seat 321 in a sliding mode, a polishing driving motor 3242 fixed on the polishing mounting plate 3241, and a second polishing plate 3243 connected with a power output shaft of the polishing driving motor 3242, wherein the polishing mounting plate 3241 is connected with a piston rod of a polishing driving cylinder 325.

The cutting hold-down mechanism 326 includes: a second clamping mechanism 3261 for clamping the mounting shell blank and a pressing mechanism 3262 for pressing the mounting shell blank, the second clamping mechanism 3261 comprising: the pressing mechanism 3262 includes: a pressing cylinder 32621 fixed to the frame 1, and a pressing ring 32622 fixed to a piston rod of the pressing cylinder 32621, through which the shell blank is installed.

When the installation shell blank moves to a position with a preset length, the fourth clamping plate 32613 is driven by the second clamping cylinder 32612 to clamp the installation shell blank, the pressing ring 32622 is driven by the pressing cylinder 32621 to press and fix the installation shell blank, then the cutting driving screw 323 drives the cutting mounting plate 3221 to move downwards, the cutting driving motor 3222 drives the cutting saw blade 3223 to cut off the installation shell blank, then the cutting moving mechanism drives the cutting seat 321 to move backwards, and the sawed end of the installation shell blank is polished by the first polishing sheet 3224; and then the roller conveying line 11 is used for continuously driving the mounting shell blank to be conveyed forwards, when the mounting shell blank is moved to a proper position, the mounting shell blank is clamped and fixed again through the cutting pressing mechanism 326, the mounting plate 3241 is driven to move downwards through the cutting moving mechanism, the second polishing plate 3243 is driven to rotate through the polishing driving motor 3242, and the other end of the mounting shell blank is polished, so that the end of the mounting shell blank after being cut is smoother.

As shown in fig. 5, the dotting device 4 includes: a dotting mounting seat 41 carried on the frame 1; the dotting stamping plate 42 is slidably assembled on the dotting installation seat 41, and a dotting knife 421 which is used for extending into the installation shell blank to stamp the side wall of the installation shell blank is arranged on the dotting stamping plate 42; and a dotting driving mechanism 43 carried on the dotting mounting seat 41 for driving the dotting punch plate 42 to reciprocate along the width direction of the mounting shell blank.

Two groups of dotting stamping plates 42 are oppositely arranged, and dotting cushion blocks 422 are also arranged on the dotting stamping plates 42, when the dotting knife 421 performs stamping treatment on the mounting shell blank, the dotting cushion blocks 422 are attached to the outer wall of the mounting shell blank and correspond to the dotting knife 421 arranged on the other dotting stamping plate 42; the upper surface of the dotting punch plate 42 is provided with a driving groove 423 obliquely arranged towards the axial direction of the mounting shell blank, the dotting mounting seat 41 is provided with a movable opening 411 corresponding to the driving groove 423, and the dotting driving mechanism 43 comprises: the striking cylinder 431 fixed to the striking mount 41, the push block 432 fixed to the piston rod of the striking cylinder 431, and the push rod 433 fixed to the push block 432 and passing through the movable port 411 to be fitted with the driving groove 423.

When the installation shell blank is conveyed to a preset dotting position, the push rod 433 is driven to move through the dotting cylinder 431, and as the driving groove 423 is obliquely arranged, two groups of dotting stamping plates 42 can be driven to move relatively in the process of moving the push rod 433, and the dotting knife 421 and the dotting cushion block 422 on the two groups of dotting stamping plates 42 respectively abut against the two side walls of the installation shell blank, so that dotting treatment can be carried out on the side walls of the installation shell.

The cross-connect apparatus 5 comprises: the support assembly 51 is carried on the frame 1 and is located at one side of the roller conveying line 11 and is used for supporting the conducting strips, the clamping mechanism 52 is used for clamping the installation shell blanks, the cross-over conveying mechanism 53 is used for abutting the conducting strips with the installation shell blanks and driving the conducting strips to be conveyed forward so as to penetrate the installation shell blanks, and the support assembly 51, the clamping mechanism 52 and the cross-over conveying mechanism 53 are aligned.

As shown in fig. 6 and 7, the supporting component 51 includes a plurality of supporting plates 511 uniformly distributed along the length direction of the frame 1, and supporting grooves 512 adapted to the conductive strips are formed on the supporting plates 511.

The clamping mechanism 52 includes: the pushing device comprises a clamping seat fixed to the frame 1, a pushing plate 522 slidably assembled to the clamping seat, a pushing driving device 523 for driving the pushing plate 522 to be close to or far away from the cross-over conveying mechanism 53, a clamping cylinder 524 fixed to the pushing plate 522, a first chuck 525 fixed to a piston rod of the clamping cylinder 524, and a second chuck 526 fixed to the pushing plate 522 and arranged opposite to the first chuck 525.

The cross-connect delivery mechanism 53 includes: a feed assembly 531 for driving the forward transport of the conductive strips, and a pusher assembly 532 for eventually pushing the conductive strips into the mounting shell blanks;

The feeding assembly 531 includes: the feeding device comprises a feeding mounting seat 5311 borne on a frame 1, a plurality of feeding rollers 5312 rotatably connected to the feeding mounting seat 5311, a feeding motor 5313 fixed to the feeding mounting seat 5311 and a gear set 5314 driven by the feeding motor 5313 and used for driving each feeding roller 5312 to synchronously rotate, wherein a feeding channel for a conducting strip to pass through is formed between the feeding rollers 5312, and the gear set 5314 comprises a plurality of gears which are fixed to power output shafts of the feeding rollers 5312 and the feeding motor 5313 and meshed with each other;

The pushing assembly 532 includes: the pushing device comprises a pushing seat 5321 assembled on a feeding mounting seat 5311 in a sliding manner, a pushing claw 5322 hinged on the pushing seat 5321 and used for pushing and mounting shell blanks, a pushing cylinder 5323 fixed on the feeding mounting seat 5311, and a linkage rod 5324, wherein one end of the linkage rod is fixed on a piston rod of the pushing cylinder 5323, and the other end of the linkage rod is fixed on the pushing seat 5321;

The frame 1 is further provided with a guide assembly 533 between the feeding assembly 531 and the clamping mechanism 52, the guide assembly 533 comprises a first guide block 5331 and a second guide block 5332 which are attached to each other, the first guide block 5331 is provided with a first guide opening 5333 which is matched with the blank of the installation shell, and the second guide block 5332 is provided with a second guide opening 5334 which is matched with the conductive strip.

When the installation shell blank is transferred to the clamping mechanism 52 through the supporting groove 512, the first clamping head 525 is driven to move through the clamping air cylinder 524 to clamp and fix the installation shell blank, the pushing plate 522 is driven by the pushing driving device 523 to approach the guide assembly 533 until the installation shell blank is inserted into the first guide opening 5333, then the feeding motor 5313 drives the feeding roller 5312 to rotate through the gear set 5314 to clamp and convey the conductive strip forwards, the conductive strip is guided through the second guide opening 5334 to be accurately inserted into the installation shell blank, the pushing claw 5322 is driven by the pushing air cylinder 5323 to move forwards after the conductive strip is completely sent out, and the conductive strip is pushed forwards until the conductive strip is completely inserted into the installation shell blank, so that the installation shell and the conductive strip can be assembled.

As shown in fig. 8, the planing and milling device 6 includes: the milling machine comprises a milling installation seat 61 fixed on a frame 1, a plurality of milling conveying wheels 62 rotatably assembled on the milling installation seat 61, a gear transmission mechanism 63 for driving the milling conveying wheels 62 to synchronously rotate, and a milling cutter 64 fixed on the milling installation seat 61 and used for extending into a mounting shell blank to perform milling treatment, wherein conveying channels for the mounting shell blank to pass through are formed between the milling conveying wheels 62, and the gear transmission mechanism 63 comprises a servo motor and a gear set 5314 connected with the servo motor.

The planing and milling installation seat 61 is further provided with a pressing assembly 65 for pressing and installing the shell blank, and the pressing assembly 65 comprises: the pressing plate 651 slidably mounted on the planer and mill mounting seat 61, the pressing roller 652 rotatably mounted on the pressing plate 651 for adhering to the upper end surface of the mounting shell blank, and the elastic pressing member 653 having one end pressed against the planer and mill mounting seat 61 and the other end pressed against the pressing plate 651.

The milling conveying wheel 62 clamps the mounting shell blank to convey the mounting shell blank forward, and meanwhile, the pressing roller 652 is pressed on the upper surface of the mounting shell blank through the elastic force of the elastic pressing piece 653, so that the moving process of the mounting shell blank is more stable, and the milling cutter 64 can mill the inner wall of the mounting shell blank in the moving process of the mounting shell blank.

As shown in fig. 9, the transfer device 7 includes: the frame 1 comprises a transfer bracket 71 which is assembled on the frame 1 in a sliding manner along the width direction of the frame 1, a transfer cylinder 72 which is fixed on the frame 1 and used for driving the transfer bracket 71 to reciprocate, a vertically arranged jacking cylinder 73 which is fixed on the transfer bracket 71, a jacking bracket 74 which is fixed on a piston rod of the jacking cylinder 73, and a top plate 75 which is fixed on the jacking bracket 74, wherein at least two jacking grooves 751 which are matched with the blanks of the mounting shell are formed in the top plate 75.

When the mounting shell blank passes through the dotting device 4, the transfer support 71 is driven to move by the transfer cylinder 72, so that the two lifting grooves 751 are aligned with the mounting shell blank at the clamping mechanism 52 and at the dotting device 4 respectively, then the lifting support 74 is pushed to move upwards by the lifting cylinder 73, the mounting shell blank is lifted upwards to be separated from the roller conveying line 11 by the top plate 75, then the transfer support 71 is driven to move again by the transfer cylinder 72, the mounting shell blank is transferred to positions corresponding to the planing and milling device 6 and the clamping device respectively, and then the lifting cylinder 73 is retracted to place the mounting shell blank on the roller conveying line 11 again, so that the transfer process can be completed.

Further, as shown in fig. 10, the feeding end of the frame 1 is further provided with a pressure-resistant detecting device 8, and the pressure-resistant detecting device 8 includes: a first detection module 81, a second detection module 82, and a withstand voltage detector 83 connected to the first detection module 81 and the second detection module 82;

The first detection module 81 includes: a first detection mount 811 fixed to the frame 1, a first electrode fixing plate 812 slidably fitted to the first detection mount 811 in the vertical direction, a first detection electrode 813 fixed to the first electrode fixing plate 812, and a first withstand voltage detection cylinder 814 for driving the first detection mount 811 to reciprocate;

The second detection module 82 includes: the magnetic force slide rail 821 slidably mounted on the frame 1, the second detection mount 822 fixed to the magnetic force slide rail 821, the second electrode fixing plate 823 slidably mounted on the second detection mount 822 in the vertical direction, the second detection electrode 824 fixed to the second electrode fixing plate 823 and disposed opposite to the first detection electrode 813, and the second pressure-resistant detection cylinder 825 for driving the second detection mount 822 to reciprocate.

The first pressure-resistant detection cylinder 814 and the second pressure-resistant detection cylinder 825 respectively drive the first detection electrode 813 and the second detection electrode 824 to move downwards to be in contact with the installation shell, the magnetic sliding rail 821 drives the detection position of the second detection electrode 824, the first detection electrode 813 and the second detection electrode 824 discharge to perform pressure-resistant detection, and the pressure-resistant detector 83 performs analysis treatment to determine the pressure-resistant performance of the installation shell blank.

When the installation shell is processed, the installation shell blank is conveyed forwards through the roller conveying line 11, firstly, the installation shell blank passes through the punching device 2, the punching device 2 punches a mounting hole at a preset position of the installation shell blank, then the roller conveying line 11 continuously drives the installation shell blank to be conveyed forwards, when the installation shell blank moves to the fixed-length sawing device 3, the length of the installation shell blank is measured through the fixed-length detecting mechanism 31 to determine the length required to be sawed, and the installation shell blank with the preset length can be obtained after the installation shell is cut through the cutting and polishing mechanism 32; then punching a positioning convex hull at a preset position of the installation shell blank through a dotting device 4, transferring the installation shell blank to a clamping mechanism 52 through a transferring device 7, clamping and fixing the installation shell blank through the clamping mechanism 52, and conveying and inserting a conducting strip forwards into the installation shell blank through a conveying mechanism to realize the assembly of the conducting strip and the installation shell blank; finally, transferring the mounting shell blank subjected to the cross-connection to a position corresponding to the planing and milling device 6 through a transfer device 7, continuing to convey the mounting shell blank forwards through a roller conveying line 11, and planing and milling the inner wall of the mounting shell blank through the planing and milling device 6 when the mounting shell blank passes through the planing and milling device 6, so that the processing of the mounting shell can be completed; thereby improving the automation degree of the processing of the mounting shell blanks and improving the processing efficiency.

The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. An automated luminaire production line, comprising:

the dotting device comprises:

the dotting installation seat is supported on the rack;

2. The automated luminaire production line of claim 1, wherein the fixed length detection mechanism comprises: the device comprises a detection seat, a detection head, a lifting cylinder and a screw mechanism, wherein the detection seat is assembled on the rack in a sliding mode along the length direction of the rack, the detection head is assembled on the detection seat in a sliding mode along the vertical direction, the lifting cylinder is fixed on the detection seat and used for driving the detection head to slide back and forth along the vertical direction, the screw mechanism is supported on the rack and used for driving the detection seat to move back and forth, and the detection seat is connected with the screw seat of the screw mechanism.

3. The automated luminaire production line of claim 2, wherein the cutting and grinding mechanism comprises: the cutting machine comprises a cutting seat, a cutting assembly, a cutting driving screw, a polishing assembly, a polishing driving cylinder, a cutting pressing mechanism and a cutting moving assembly, wherein the cutting seat is assembled on the machine frame in a sliding mode along the length direction of the machine frame, the cutting assembly is assembled on one side of the cutting seat in a sliding mode along the vertical direction, the cutting driving screw is supported on the cutting seat and used for driving the cutting assembly to move reciprocally, the polishing assembly is assembled on the other side of the cutting seat in a sliding mode along the vertical direction and used for polishing a cut mounting shell blank, the polishing driving cylinder is supported on the cutting seat and used for driving the polishing assembly to move reciprocally, the cutting pressing mechanism is supported on the machine frame and is positioned below the cutting seat and used for clamping the mounting shell blank, and the cutting moving assembly is supported on the machine frame and used for driving the cutting seat to move reciprocally;

4. The automated luminaire production line of claim 1, wherein the planing and milling device comprises: the milling machine comprises a milling installation seat fixed on the frame, a plurality of milling conveying wheels rotatably assembled on the milling installation seat, a gear transmission mechanism for driving the milling conveying wheels to synchronously rotate, and a milling cutter fixed on the milling installation seat and used for extending into a mounting shell blank to perform milling treatment, wherein conveying channels for allowing the mounting shell blank to pass are formed among the milling conveying wheels;

5. The automated luminaire production line of claim 1 or 4, wherein the transfer device comprises: the lifting device comprises a transferring support, a transferring cylinder, a lifting support and a top plate, wherein the transferring support is assembled on the machine frame in a sliding mode along the width direction of the machine frame, the transferring cylinder is fixed on the machine frame and used for driving the transferring support to reciprocate, the lifting cylinder is fixed on the transferring support and is vertically arranged, the lifting support is fixed on a piston rod of the lifting cylinder, the top plate is fixed on the lifting support, and at least two lifting grooves matched with the blank of the mounting shell are formed in the top plate.

6. The automated luminaire production line of claim 1, wherein the feed end of the housing is further provided with a withstand voltage detection device comprising: the device comprises a first detection module, a second detection module and a pressure-resistant detector connected with the first detection module and the second detection module;