CN106876735A - A kind of rotation platform for being provided with assembling station - Google Patents
A kind of rotation platform for being provided with assembling station Download PDFInfo
- Publication number
- CN106876735A CN106876735A CN201710167467.9A CN201710167467A CN106876735A CN 106876735 A CN106876735 A CN 106876735A CN 201710167467 A CN201710167467 A CN 201710167467A CN 106876735 A CN106876735 A CN 106876735A
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- China
- Prior art keywords
- assembling station
- rotation platform
- plate
- support panel
- assembling
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M6/00—Primary cells; Manufacture thereof
- H01M6/005—Devices for making primary cells
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/04—Construction or manufacture in general
- H01M10/0404—Machines for assembling batteries
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Abstract
The invention discloses a kind of rotation platform for being provided with assembling station, solve assembling station and automatic manipulator in the prior art and be inconvenient to the technical problem for coordinating.The rotation platform is provided with index dial, and the rotating shaft upper end of the index dial is provided with support panel, and several assembling stations are provided with the support panel, and the assembling station is uniformly distributed around the rotating shaft of the index dial;The index dial rotates according to predetermined angular speed, drives the support panel rotation, the angle angle between two adjacent stations is turned over every time so that one of assembling station coordinates with material pick-and-place manipulator, accepts the material that the machinery hands down.Excessive automatic manipulator need not be set using battery pack of the invention installing is standby, device fabrication cost is reduced, assembling operation efficiency and battery assembling quality is improve.
Description
Technical field
The present invention relates to a kind of automated production equipment, and in particular to a kind of rotation platform for being provided with assembling station.
Background technology
At present, soft pack cell battery uses more and more extensive.Existing soft pack cell battery structure as shown in Figure 1, Figure 2 shown in,
Outside is provided with first member plate 1-1 and right end plate 1-5, is internally provided with some groups of battery core modules, is four groups shown in Fig. 1, Fig. 2
Battery core module, is cascaded structure between battery core module.Also there is the battery more than four groups of battery core modules in the prior art, for example, set
Five groups or six groups.
In Fig. 1, nine pieces of soft pack cell 1-3 of parallel connection are internally provided with battery core module, in Fig. 2, inside battery core module
Ten pieces of soft pack cell 1-3 of parallel connection are provided with, packaging axiliary materials are additionally provided with inside battery core module.
The arrangement architecture of soft pack cell 1-3 and packaging axiliary materials is specially:Mica is provided with the left of each group of battery core module
Piece 1-7 (double sided stick adhesive), mica sheet 1-7 both sides are superimposed with EVA1-2, between adjacent soft pack cell 1-3 or be superimposed it is two-sided
Glue 1-4, or superposition EVA1-2, double faced adhesive tape 1-4 and EVA1-2 are spaced.
, it is necessary to by above-mentioned soft pack cell 1-3 and packaging axiliary materials according to battery during assembling soft pack cell module 1
Packaging technology order is overlapped placement, because soft pack cell 1-3 and packaging axiliary materials quantity are more, makees during using artificial placement
Industry efficiency is low, and superposition order easily malfunctions, and the battery size after superposition cannot also be unified, and reduce battery quality, product
Disqualification rate is higher.
Battery of the prior art assembles station, is typically arranged according to row or column, if coordinated with automatic manipulator
Using, it is necessary to the automatic manipulator quantity for setting is more, the standby manufacturing cost of battery pack installing, operating cost are higher.
The content of the invention
In view of the above problems, the invention provides a kind of rotation platform for being provided with assembling station, index dial, group are provided with
Dress station is distributed on rotation platform around the rotating shaft of index dial, station is assembled in index dial rotary course and picks and places machinery with material
Hand coordinates successively, accepts the material that machinery hands down.Need not set excessive automatic using battery pack of the invention installing is standby
Manipulator, reduces device fabrication cost, improves assembling operation efficiency and battery assembling quality.
To reach above-mentioned purpose, the technical proposal of the invention is realized in this way:
The invention provides a kind of rotation platform for being provided with assembling station, it is provided with index dial, the index dial turns
Axle upper end is provided with support panel, and several assembling stations are provided with the support panel, and the assembling station is around described
The rotating shaft of index dial is uniformly distributed;The index dial rotates according to predetermined angular speed, drives the support panel rotation, turns every time
The angle angle crossed between two adjacent stations so that one of assembling station coordinates with material pick-and-place manipulator, accepts institute
State the material that machinery hands down.
Further, the index dial is rotated by motor-driven, and the index dial and motor are provided with synchronous pulley,
Timing Belt is connected between the synchronous pulley.
Further, material centering clamp system is provided with the assembling station, the mistake of the material that handed down in the machinery
Material is carried out into centering clamping in journey.
Further, the material centering clamp system includes two clamping plates being oppositely arranged, and the clamping plate is erected at guide rail
On, along the slide, the guide rail is laid on the support panel upper surface.
Further, the clamping plate side is connected with driving plate, and the horizontal guide slot of cooperation, institute are set on the support panel
State driving plate to be moved back and forth in the horizontal guide slot, the horizontal guide slot penetrates the support panel body;The drive
Dynamic plate lower end is by air cylinder driven, so as to drive the clamping plate to move.
Further, the support panel lower surface is mounted with guide plate, is provided with the guide plate and is vertically directed
Groove;The symmetrical linkage of two bars is connected between the driving plate, the rotating shaft in the middle of the linkage is vertically directed described
Moved back and forth in groove.
Further, the piston rod top of the cylinder is provided with guide wheel, and the inclined-plane of cooperation, institute are provided with the driving plate
State piston rod to protrude upward, the guide wheel drives the driving plate to move by the inclined-plane, is also associated with the driving plate
Back-moving spring, described back-moving spring one end connects the driving plate, and the other end connects the guide plate.
Further, the piston rod top of the cylinder connects the rotating shaft in the middle of the linkage, by the connecting rod machine
Structure drives the driving plate movement.
Further, the cylinder is provided with two groups, and a driving plate is corresponded to respectively, and cylinder described in two groups is installed and fixed
On a mounting board, the installing plate is fixed on column, and two row mounting grooves are provided with the installing plate, fixed described
Adjustable installing position during cylinder.
Further, the clamping plate inner side is provided with layer of polyurethane;Placement rack is provided with the material centering clamp system,
It is made up of two L-shaped bases, described two L-shaped base spacing are adjustable, and be placed on material on the placement rack by the manipulator,
The placement rack top is provided with adherent layer.
The rotation platform set using said structure has advantages below:
Index dial is provided with rotation platform of the invention, assembling station is on rotation platform around the rotating shaft point of index dial
Cloth, assembles station and coordinates successively with material pick-and-place manipulator in index dial rotary course, accept the material that machinery hands down, so
Automatic manipulator need not set too many quantity, reduce device fabrication cost.
Multiple assembling stations are that automatic rotation is replaced on rotation platform of the invention, improve assembling operation efficiency.
In station rotary replacement process is assembled, manipulator is worked according to setting program, and crawl material order is accurate,
Superposition order will not malfunction.
In station rotary replacement process is assembled, the position that manipulator places material is accurate, the battery size system after superposition
One.
Compared to existing technology, the present invention can improve battery assembling quality, and product percent of pass is higher.
Brief description of the drawings
Fig. 1 is soft pack cell module exploded view, is nine and four string modules in figure;
Fig. 2 is soft pack cell module exploded view, is ten and four string modules in figure;
Fig. 3 is that the battery pack that the present invention is applied installs standby stereogram;
Fig. 4 is the right view of rotation platform of the present invention;
Fig. 5 is the partial enlarged view of Fig. 4;
Fig. 6 is the stereogram of rotation platform of the present invention;
Fig. 7 is the stereogram of rotation platform of the present invention;
Fig. 8 is the front view of the standby set transfer platform of battery pack installing;
Fig. 9 is the stereogram of the standby set transfer platform of battery pack installing.
In figure:1. soft pack cell module;1-1. first member plates;1-2.EVA;1-3. soft pack cells;1-4. double faced adhesive tapes;1-5. is right
End plate;1-6. lugs;1-7. mica sheets;
2. first group of manipulator;
3. second group of manipulator;
4. rotation platform;4-1. columns;4-2. installing plates;4-3. cylinders;4-4. guide wheels;4-5. driving plates;4-6. is supported
Panel;4-7. guide rails;4-8. clamping plates;4-9. springs;4-10. linkages;4-11. guide plates;4-12. placement racks;4-13. is same
Step band;4-14. index dials;4-15. motor;
5. base plate;
6. transfer platform;6-1. columns;6-2. support panels;6-3. guide rails;6-4. driving plates;6-5. placement racks;6-6.
Clamping plate;6-7. linkages;6-8. guide plates;6-9. supports;6-10. cylinders.
Specific embodiment
To make the object, technical solutions and advantages of the present invention clearer, below in conjunction with accompanying drawing to embodiment party of the present invention
Formula is described in further detail.
Rotation platform of the invention can be applied in battery pack installing is standby, for convenience of explanation rotation platform of the present invention
Concrete structure, describes battery pack and installs standby concrete structure first in following examples.
Embodiment 1
It is illustrated in figure 3 a kind of battery pack and installs standby embodiment, in this embodiment, battery pack installing is standby includes rotation
Platform 4, is provided with two assembling stations on rotation platform 4, the position that soft pack cell module 1 is placed as shown in FIG. is assembling work
Position.
The side of rotation platform 4 is provided with the manipulator of cooperation, respectively first group manipulator 2 and second group of manipulator 3.The
One group of manipulator 2 uses two axis robots, and second group of manipulator 3 uses three axle robert.Two groups of manipulators have the different division of labor,
Worked according to setting program, such as first group manipulator 2 is responsible for carrying the mica sheet for having pasted glue, and second group of manipulator 3 is responsible for removing
Fortune has pasted the battery core of glue.Two groups of manipulators are to capture material using negative pressure.
Manipulator captures battery core successively and packaging axiliary materials are placed on assembling station, enters according to battery assembling process sequence
Row superposition is placed.
The side of rotation platform 4 is provided with transfer platform 6, and transfer platform 6 is connected with upstream and downstream production line, plays temporal cache
The effect of product, can place the soft pack cell module 1 after being completed, or unqualified completed knocked down products.In shown in Fig. 1
Turn platform 6 and be provided with one group, according to actual needs, transfer platform 6 can set multigroup.
Be provided with material centering clamp system on rotation platform 4 and transfer platform 6, material centering clamp system it is specific
26S Proteasome Structure and Function has a detailed description in the examples below.
As shown in figure 1, first group of manipulator 2 is arranged on a portal frame, the portal frame is across on rotation platform 4
Side, corresponds to the assembling station on right side all the time, conveniently picks and places battery core and packaging axiliary materials.Second group of manipulator 3 installs rotation platform 4
Left side, corresponds to the assembling station in left side all the time.
Rotation platform 4,6, first group of manipulator 2 of transfer platform are fixed on base plate 5.
It should be noted that the side of rotation platform 4 can also be provided only with a manipulator for assembling conjunction, the manipulator is preferred
Three axle robert, is similar to second group of manipulator 3, certainly can also be using free degree manipulator higher.
Battery core and packaging axiliary materials on each assembling station are placed by the manipulator, the operating frequency of the manipulator
Need comparatively fast meet production needs.
Embodiment 2
As Fig. 4, Fig. 5, Fig. 6, Fig. 7 show a kind of embodiment of the rotation platform for being provided with assembling station, in the implementation
In example, two assembling stations are provided with rotation platform 4, the position that soft pack cell module 1 is placed as shown in FIG. is assembling work
Position.
Rotation platform 4 rotates according to predetermined angular speed, the angle angle between two adjacent stations is turned over every time, in this reality
Apply and turn 90 degrees every time in example so that one of assembling station coordinates with manipulator.
As shown in Fig. 4, Fig. 6, rotation platform 4 is provided with index dial 4-14, and the rotating shaft upper end of index dial 4-14 is provided with branch
Support panel 4-6, assembling station is arranged on support panel 4-6, and the rotating shaft around index dial 4-14 is uniformly distributed.In the present embodiment
In two assembling stations be symmetrically distributed on support panel 4-6.
Index dial 4-14 is driven by motor 4-15 and rotated, and is driven especially by synchronous pulley and Timing Belt 4-13, indexing
Disk 4-14 drives support panel 4-6 rotations.
As shown in Figure 4, Figure 5, material centering clamp system is provided with assembling station, will in material superposition placement process
The battery core and packaging axiliary materials being placed on assembling station carry out centering clamping, and such battery core and packaging axiliary materials placement location are united
One, be not in crooked, it is ensured that battery assembling quality.
As shown in Fig. 4, Fig. 6, the material centering clamp system on rotation platform 4 can use following concrete structure:
Including two clamping plate 4-8 being oppositely arranged, clamping plate 4-8 is erected on guide rail 4-7, is slided along guide rail 4-7;Clamping plate
4-8 is L-type, and guide rail 4-7 is laid on support panel 4-6 upper surfaces.
Clamping plate 4-8 sides are connected with driving plate 4-5, and the horizontal guide slot of cooperation is set on support panel 4-6, and the level is led
Support panel 4-6 bodies are broken through to groove, driving plate 4-5 is moved back and forth in horizontal guide slot, driving plate 4-5 lower ends are by cylinder
4-3 drives, so as to drive clamping plate 4-8 to move.
Support panel 4-6 lower surfaces are mounted with guide plate 4-11, are provided with guide plate 4-11 and are vertically directed groove;Drive
Be connected with the symmetrical linkage 4-10 of two bars between dynamic plate 4-5, the rotating shaft in the middle of linkage 4-10 be vertically directed it is past in groove
It is multiple mobile.It is opening to be vertically directed groove lower end, facilitates installing connecting rods mechanism 4-10.
The piston rod top of cylinder 4-3 is provided with guide wheel 4-4, and the inclined-plane of cooperation, cylinder 4-3 are provided with driving plate 4-5
Piston rod protrude upward, guide wheel 4-4 drives driving plate 4-5 to move by inclined-plane, so as to open material centering clamp system, this
When can take the soft pack cell module 1 being completed away.Why the piston rod of cylinder 4-3 is separable with driving plate 4-5
Driving structure, be in order to avoid having influence on the rotation of rotation platform 4.
Cylinder 4-3 is provided with two groups, driving plate a 4-5, two groups of cylinder 4-3 is corresponded to respectively and is fixed on installing plate 4-
On 2, installing plate 4-2 is fixed on column 4-1.Two row mounting grooves are provided with installing plate 4-2, in fixed cylinder 4-3
It is convenient to debug to suitable position.
Back-moving spring 4-9 is also associated with driving plate 4-5, back-moving spring 4-9 one end connection driving plate 4-5, the other end connects
Meet guide plate 4-11.When cylinder 4-3 is not driven to driving plate 4-5, back-moving spring 4-9 tenses driving plate 4-5, so as to receive
Tight material centering clamp system, two clamping plate 4-8 clamp soft pack cell modules 1, at this time manipulator can carry out battery core and
The superposition placement work of packaging axiliary materials.
Clamping plate 4-8 inner sides are provided with layer of polyurethane, and layer of polyurethane is softer, placing, are clamping battery core and packaging axiliary materials mistake
Cheng Zhong, will not cause to damage to battery core and packaging axiliary materials.
Placement rack 4-12 is provided with material centering clamp system, is made up of two L-shaped bases, two L-shaped base spacing
Adjustable, battery core and packaging axiliary materials are placed on 4-12 on placement rack, and placement rack 4-12 tops are provided with adherent layer.4- on placement rack
Gap between 12 conveniently picks and places soft pack cell module 1, and adherent layer is to prevent the double faced adhesive tape on material from clinging placement rack 4-
12。
It should be noted that being also equipped with material centering clamp system on transfer platform 6, will be placed on transfer platform 6
Battery core and packaging axiliary materials carry out centering clamping, on transfer platform 6 can use and identical material centering on rotation platform 4
Clamp system.
Embodiment 3
In the present embodiment, with embodiment 2 except that, more than two assembling station is provided with rotation platform,
Four, six etc. can be for example set, these assembling stations are uniformly distributed around the rotating shaft of index dial.
Rotation platform rotates according to predetermined angular speed, the angle angle between two adjacent stations is turned over every time, in this reality
Apply in example less than 90 degree so that one of assembling station and manipulator cooperation.
It is so designed that can improve battery pack installs standby working ability and processing efficiency.
Other structures are in the same manner as in Example 2, and description is not repeated herein.
Embodiment 4
In the present embodiment, with embodiment 2 except that, in the material centering clamp system on transfer platform 6, drive
Do not connect back-moving spring on plate 6-4, the opening of material centering clamp system and to tighten up be to be driven by cylinder 6-10, tool
Body structure is as follows:
As shown in Figure 8, Figure 9, material centering clamp system includes that two clamping plate 6-6 being oppositely arranged, clamping plate 6-6 are erected at
On guide rail 6-3, slided along guide rail 6-3;Clamping plate 6-6 is L-type, and guide rail 6-3 is laid on support panel 6-2 upper surfaces.
Clamping plate 6-6 sides are connected with driving plate 6-4, and the horizontal guide slot of cooperation is set on support panel 6-2, and the level is led
Support panel 6-2 bodies are broken through to groove, driving plate 6-4 is moved back and forth in horizontal guide slot.
Support panel 6-2 lower surfaces are mounted with guide plate 6-8, are provided with guide plate 6-8 and are vertically directed groove;Drive
The symmetrical linkage 6-7 of two bars is connected between plate 6-4, the rotating shaft in the middle of linkage 6-7 is back and forth moved being vertically directed in groove
It is dynamic.It is opening to be vertically directed groove lower end, facilitates installing connecting rods mechanism 6-7.
The piston rod top of cylinder 6-10 connects the rotating shaft in the middle of linkage 6-7, is driven by linkage 6-7
Plate 6-4 is moved, so that clamping plate is driven, 6-6 movements.
The piston rod of cylinder 6-10 stretches out, and linkage 6-7 drives the driving plate outside side shiftings of 6-4, so as to open material
Centering clamp system, can at this time take soft pack cell module 1 away.
The piston rod of cylinder 6-10 withdraws, and linkage 6-7 drives driving plate 6-4 to medial movement, so as to tighten up material
Centering clamp system, can at this time place the soft pack cell module 1 after being completed, or unqualified completed knocked down products.
Cylinder 6-10 is provided with one group, is fixed on support 6-9.
Clamping plate 6-6 inner sides are provided with layer of polyurethane, and layer of polyurethane is softer, placing, are clamping the process of soft pack cell module 1
In, soft pack cell module 1 will not be caused to damage.
Placement rack 6-5 is provided with material centering clamp system, is made up of two L-shaped bases, two L-shaped base spacing can
Adjust, battery core and packaging axiliary materials are placed on 6-5 on placement rack, and placement rack 6-5 tops are provided with adherent layer.On placement rack 6-5 it
Between gap conveniently pick and place soft pack cell module 1, adherent layer is to prevent the double faced adhesive tape on material from clinging placement rack 6-5.
It should be noted that the material centering clamp system on rotation platform 4, it is impossible to using cylinder in the similar embodiment
The piston rod of 6-10 and the inseparable driving structures of linkage 6-7.
Presently preferred embodiments of the present invention is these are only, is not intended to limit the scope of the present invention.It is all in this hair
Any modification, equivalent substitution and improvements made within bright spirit and principle etc., are all contained in protection scope of the present invention.
Claims (10)
1. it is a kind of to be provided with the rotation platform for assembling station, it is characterised in that index dial to be provided with, in the rotating shaft of the index dial
End is provided with support panel, and several assembling stations are provided with the support panel, and the assembling station is around the indexing
The rotating shaft of disk is uniformly distributed;The index dial is rotated according to predetermined angular speed, drives the support panel rotation, and two are turned over every time
Angle angle between individual adjacent stations so that one of assembling station coordinates with material pick-and-place manipulator, accepts the machine
The material that tool hands down.
2. it is according to claim 1 to be provided with the rotation platform for assembling station, it is characterised in that the index dial is by electronic
Machine drives rotation, and the index dial and motor are provided with synchronous pulley, Timing Belt is connected between the synchronous pulley.
3. it is according to claim 1 to be provided with the rotation platform for assembling station, it is characterised in that to be set on the assembling station
Material centering clamp system is equipped with, material is carried out to middle clamping during the machinery hands down material.
4. it is according to claim 3 to be provided with the rotation platform for assembling station, it is characterised in that the material centering is clamped
Mechanism includes two clamping plates being oppositely arranged, and the clamping plate is erected on guide rail, along the slide, the guide rail laying
In the support panel upper surface.
5. it is according to claim 4 to be provided with the rotation platform for assembling station, it is characterised in that the clamping plate side connection
There is driving plate, the horizontal guide slot of cooperation is set on the support panel, the driving plate is reciprocal in the horizontal guide slot
Mobile, the horizontal guide slot penetrates the support panel body;The driving plate lower end is by air cylinder driven, so as to drive described
Clamping plate is moved.
6. it is according to claim 5 to be provided with the rotation platform for assembling station, it is characterised in that the support panel following table
Face is mounted with guide plate, is provided with the guide plate and is vertically directed groove;Two bars are connected between the driving plate symmetrical
Linkage, the rotating shaft in the middle of the linkage is moved back and forth in described being vertically directed in groove.
7. it is according to claim 6 to be provided with the rotation platform for assembling station, it is characterised in that the piston rod of the cylinder
Top is provided with guide wheel, and the inclined-plane of cooperation is provided with the driving plate, and the piston rod is protruded upward, and the guide wheel passes through institute
State inclined-plane and drive the driving plate movement, back-moving spring is also associated with the driving plate, described back-moving spring one end connects institute
Driving plate is stated, the other end connects the guide plate.
8. it is according to claim 6 to be provided with the rotation platform for assembling station, it is characterised in that the piston rod of the cylinder
Top connects the rotating shaft in the middle of the linkage, drives the driving plate to move by the linkage.
9. it is according to claim 5 to be provided with the rotation platform for assembling station, it is characterised in that the cylinder is provided with two
Group, corresponds to a driving plate respectively, and cylinder described in two groups is fixed on installing plate, and the installing plate is fixed on
On column, two row mounting grooves are provided with the installing plate, the adjustable installing position in the fixed cylinder.
10. it is according to claim 4 to be provided with the rotation platform for assembling station, it is characterised in that the clamping plate inner side sets
It is equipped with layer of polyurethane;Placement rack is provided with the material centering clamp system, is made up of two L-shaped bases, described two L-shaped
Base spacing is adjustable, and be placed on material on the placement rack by the manipulator, and the placement rack top is provided with adherent layer.
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Cited By (3)
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CN110524473A (en) * | 2019-09-10 | 2019-12-03 | 桂林航天工业学院 | A kind of Hybrid Vehicle battery assembly equipment |
CN109860752B (en) * | 2019-01-23 | 2024-04-26 | 广州中国科学院沈阳自动化研究所分所 | Automatic power battery disassembling line and method thereof |
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CN109860752A (en) * | 2019-01-23 | 2019-06-07 | 广州中国科学院沈阳自动化研究所分所 | A kind of power battery automation dismantling line and its method |
CN109860752B (en) * | 2019-01-23 | 2024-04-26 | 广州中国科学院沈阳自动化研究所分所 | Automatic power battery disassembling line and method thereof |
CN110524473A (en) * | 2019-09-10 | 2019-12-03 | 桂林航天工业学院 | A kind of Hybrid Vehicle battery assembly equipment |
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