CN106835676A - 一种由高分子材料制作而成的面料 - Google Patents

一种由高分子材料制作而成的面料 Download PDF

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CN106835676A
CN106835676A CN201710104005.2A CN201710104005A CN106835676A CN 106835676 A CN106835676 A CN 106835676A CN 201710104005 A CN201710104005 A CN 201710104005A CN 106835676 A CN106835676 A CN 106835676A
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fabric
macromolecular material
material according
sodium
parts
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陈晓娟
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Qingdao Chenyun E-Commerce Co Ltd
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Abstract

本发明提出一种由高分子材料制作而成的高分子面料，该面料通过以下制备工艺制备而成，A，将聚酯纤维、竹纤维、铜氨纤维进行熔融造粒，然后纺空变丝进行编织得坯布；B，将胚布放入整理液中进行浸轧，干燥冷却得到成品面料；整理液包括如下含量的成分：12‑20g/L钛白粉，丙烯酸酯粘合剂18‑32g/L，甘油1‑3g/L，阻燃剂3‑4g/L，烷基聚氧乙烯醚丁二酸酯磺酸盐1‑2g/L，三苄基酚聚氧乙烯醚1‑2.5g/L；十六烷基硫酸钠8‑15g/L、抗菌剂1.5‑3g/L；所述天然抗菌剂为由佛耳草、连翘、鱼腥草按照质量比1‑2：1‑3：1‑3：1‑2：1‑1.5混合浸提得到的密度为1‑1.5g/ml的植物提取液。本发明利用纯天然无毒的抗菌提取液，对面料进行抗菌处理，一方面起到抗菌的效果，很好的解决了现有技术中的生态问题，达到了节能环保效果。

Description

一种由高分子材料制作而成的面料
技术领域
本发明属于纺织品技术领域，具体涉及一种由高分子材料制作而成的面料。
背景技术
目前无论是遮阳布还是窗帘对于消费者来说不会经常清洗，尤其应用于室外的户外面料在使用过程中，需经受风吹、雨淋、日晒等外部天气环境的考验，在空气中还会含有各种各样的有机无机污染物，这不但影响织物的外观，而且积累的污物还会引起微生物在织物表面的生长和繁殖。
发明内容
为了解决现有技术中的问题，本发明提出一种由高分子材料制作而成的面料，该面料不仅具有遮光耐热的功效，而且还具有较强的抗菌效果。
其是通过以下技术方案实现的：一种由高分子材料制作而成的面料，该面料通过以下制备工艺制备而成：
A，将聚酯纤维、竹纤维、铜氨纤维、聚乳酸纤维、海藻纤维共混后，进行熔融造粒，然后纺空变丝进行编织得坯布；
B，将胚布放入整理液中进行浸轧，然后干燥冷却得到成品面料；所述整理液包括如下含量的成分：12-20g/L钛白粉，丙烯酸酯粘合剂18-32g/L，甘油1-3g/L，Gemini阳离子柔软剂30-40g/L，阻燃剂3-4g/L，微纳米氧化物5-12g/L，烷基聚氧乙烯醚丁二酸酯磺酸盐1-2g/L，三苄基酚聚氧乙烯醚1-2.5g/L，十六烷基硫酸钠8-15g/L，烷基二苯醚二磺酸钠3-5g/L，十二烷基羧酸钠5-10g/L，铵盐5-6g/L，次磷酸钠5-10g/L，聚甘油脂肪酸酯3-5g/L，琥珀酸4-6g/L，天然抗菌剂1.5-3g/L；
所述天然抗菌剂为由佛耳草、菊花、艾叶、连翘、鱼腥草按照质量比1-2：1-3：1-3：1-2：1-1.5混合浸提得到的密度为1-1.5g/ml的植物提取液。
进一步的，所述干燥操作包括对浸轧后的面料进行初烘和复烘，初烘的温度为75℃，复烘的温度为150℃。
进一步的，聚酯纤维2-4份、竹纤维3-4份、铜氨纤维3-4份、聚乳酸纤维2-4份、海藻纤维1-3份。
进一步的，所述植物提取液中还含有8-10g/L的壳聚糖。
进一步的，所述天然抗菌剂为由佛耳草、菊花、艾叶、连翘、鱼腥草按照质量比1.5：2：2：1：1.2混合浸提得到的密度为1.2g/ml的植物提取液。
进一步的，所述海藻纤维是海藻酸钠通过溶液法纺纤后，经卷绕成型、集束牵伸、热定型、卷曲后制成，细度2-5D。
进一步的，所述聚乳酸纤维是由聚乳酸熔融纺纤后，经卷绕成型、集束牵伸、热定型、卷曲后制成，细度0.5D。
进一步的，所述步骤A中各原料在共混前先进行开松预处理：将各原料均开松成单纤维状，去除杂质，分别在梳棉机上进行梳理。
本发明相对于现有技术所具有的优点为：
1.本发明利用纯天然无毒的抗菌提取液，对面料进行抗菌处理，一方面起到抗菌的效果，此外，其很好的解决了现有技术中的生态问题，达到了节能环保的效果。此外，本发明抗菌提取液各原料来源广，成本低，制作简单，方便大规模生产。
2.本发明制备的面料轻薄遮光且具有耐热的功效，应用范围广，可用于遮阳篷或窗帘等，有利于销售。
3.此外，为了满足遮光要求，本发明选择了在涤纶中遮光性最强的钛白粉。
4.佛耳草具有抗菌作用；菊花具有抗菌、抗病毒作用；艾叶具有抗菌及抗病毒作用；连翘具有抗炎、抗菌、抗病毒作用；鱼腥草也具有抗菌抗病毒作用。本发明利用易于购买的中草药作为抗菌处理剂使用，从而使得窗帘具有抗菌效果。
5.本发明中的竹纤维为竹原纤维，竹原纤维具有良好的透气性、瞬间吸水性、较强的耐磨性和良好的染色性等特性，具有天然抗菌、抑菌、除螨、防臭和抗紫外线功能。铜氨纤维具有会呼吸、清爽、抗静电、悬垂性佳四大功能。聚乳酸纤维其织物面料手感、悬垂性好，抗紫外线，具有较低的可燃性和优良的加工性能。海藻纤维具有高度的生物相容性，对人体无刺激，不产生过敏反应等也提高了窗帘手感舒适度，有利于吸引消费者。聚酯纤维优点是抗皱性和保形性很好。由上述原料制成的面料垂坠性更好，符合消费者的喜好。
具体实施方式
下面结合具体实施例对本发明作进一步说明。
该面料通过以下制备工艺制备而成：
A，将聚酯纤维、竹纤维、铜氨纤维、聚乳酸纤维、海藻纤维共混后，进行熔融造粒，然后纺空变丝进行编织得坯布；
B，将胚布放入整理液中进行浸轧，然后干燥冷却得到成品面料；所述整理液包括如下含量的成分：12-20g/L钛白粉，丙烯酸酯粘合剂18-32g/L，甘油1-3g/L，Gemini阳离子柔软剂30-40g/L，阻燃剂3-4g/L，微纳米氧化物5-12g/L，烷基聚氧乙烯醚丁二酸酯磺酸盐1-2g/L，三苄基酚聚氧乙烯醚1-2.5g/L；十六烷基硫酸钠8-15g/L，烷基二苯醚二磺酸钠3-5g/L，十二烷基羧酸钠5-10g/L，铵盐5-6g/L，次磷酸钠5-10g/L，聚甘油脂肪酸酯3-5g/L，琥珀酸4-6g/L，天然抗菌剂1.5-3g/L；
所述天然抗菌剂为由佛耳草、菊花、艾叶、连翘、鱼腥草按照质量比1-2：1-3：1-3：1-2：1-1.5混合浸提得到的密度为1-1.5g/ml的植物提取液。
本发明制作而成的面料具有遮光耐热抗菌的功效。
本发明中所述的份为重量份。
实施例2，
本实施例的面料通过以下制备工艺制备而成：
A，将2份聚酯纤维、3份竹纤维、4份铜氨纤维、3份聚乳酸纤维、1份海藻纤维共混后，进行熔融造粒，然后纺空变丝进行编织得坯布；
进一步的，所述步骤A中各原料在共混前先进行开松预处理：将各原料均开松成单纤维状，去除杂质，分别在梳棉机上进行梳理，对各原料预先进行开松，有利于原料混合均匀。
B，将胚布放入整理液中进行浸轧，然后干燥冷却得到成品面料；所述整理液包括如下含量的成分：20g/L钛白粉，丙烯酸酯粘合剂18g/L，甘油2g/L，Gemini阳离子柔软剂35g/L，阻燃剂3g/L，微纳米氧化物6g/L，烷基聚氧乙烯醚丁二酸酯磺酸盐2g/L，三苄基酚聚氧乙烯醚2g/L，十六烷基硫酸钠8-15g/L，烷基二苯醚二磺酸钠5g/L，十二烷基羧酸钠8g/L，铵盐5g/L，次磷酸钠6g/L，聚甘油脂肪酸酯3g/L、琥珀酸4g/L，天然抗菌剂1.5g/L；
所述天然抗菌剂为由佛耳草、菊花、艾叶、连翘、鱼腥草按照质量比1-2：1.5：2：2：1：1.2混合浸提得到的密度为1.2g/ml的植物提取液，其中浸提工艺为常规工艺。
其中浸轧的轧液率80％，所述干燥操作包括对浸轧后的面料进行初烘和复烘，初烘的温度为75℃，复烘的温度为150℃。
进一步的，所述植物提取液中还含有8-10g/L的壳聚糖，加入壳聚糖进一步保证该植物提取液的抗菌性。
进一步的，所述海藻纤维是海藻酸钠通过溶液法纺纤后，经卷绕成型、集束牵伸、热定型、卷曲后制成，细度2-5D。
进一步的，所述聚乳酸纤维是由聚乳酸熔融纺纤后，经卷绕成型、集束牵伸、热定型、卷曲后制成，细度0.5D。
本实施例中的所述钛白粉的粒度为0.35-0.50μm，白度不低于98％(优选为98％、99％、99.5％)，耐黄变等级不低于4级(优选为4级、5级)。
实施例3，
本实施例的面料通过以下制备工艺制备而成：
将4份聚酯纤维、4份竹纤维、3份铜氨纤维、2份聚乳酸纤维、1份海藻纤维共混后，进行熔融造粒，然后纺空变丝进行编织得坯布；
B，将胚布放入整理液中进行浸轧，然后干燥冷却得到成品面料；所述整理液包括如下含量的成分：18g/L钛白粉，丙烯酸酯粘合剂30g/L，甘油3g/L，Gemini阳离子柔软剂30g/L，阻燃剂3g/L，微纳米氧化物7g/L，烷基聚氧乙烯醚丁二酸酯磺酸盐1g/L，三苄基酚聚氧乙烯醚1g/L，十六烷基硫酸钠15g/L、烷基二苯醚二磺酸钠5g/L，十二烷基羧酸钠10g/L，铵盐5-g/L，次磷酸钠5g/L，聚甘油脂肪酸酯5g/L，琥珀酸4g/L，天然抗菌剂3g/L；
所述天然抗菌剂为由佛耳草、菊花、艾叶、连翘、鱼腥草按照质量比2：2.5：2.5：1：1.5混合浸提得到的密度为1.5g/ml的植物提取液。
其中浸轧的轧液率75％，所述干燥操作包括对浸轧后的面料进行初烘和复烘，初烘的温度为70℃，复烘的温度为140℃。
以上所述，仅是本发明的较佳实施例而已，并非是对本发明作其它形式的限制，任何熟悉本专业的技术人员可能利用上述揭示的技术内容加以变更或改型为等同变化的等效实施例应用于其它领域，但是凡是未脱离本发明技术方案内容，依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与改型，仍属于本发明技术方案的保护范围。

Claims (8)

1.一种由高分子材料制作而成的面料，其特征在于，该面料通过以下制备工艺制备而成：
A，将聚酯纤维、竹纤维、铜氨纤维、聚乳酸纤维、海藻纤维共混后，进行熔融造粒，然后纺空变丝进行编织得坯布；
B，将胚布放入整理液中进行浸轧，然后干燥冷却得到成品面料；所述整理液包括如下含量的成分：12-20g/L钛白粉；丙烯酸酯粘合剂18-32g/L，甘油1-3g/L，Gemini阳离子柔软剂30-40g/L，阻燃剂3-4g/L，微纳米氧化物5-12g/L，烷基聚氧乙烯醚丁二酸酯磺酸盐1-2g/L，三苄基酚聚氧乙烯醚1-2.5g/L，十六烷基硫酸钠8-15g/L，烷基二苯醚二磺酸钠3-5g/L，十二烷基羧酸钠5-10g/L，铵盐5-6g/L，次磷酸钠5-10g/L，聚甘油脂肪酸酯3-5g/L，琥珀酸4-6g/L，天然抗菌剂1.5-3g/L；
所述天然抗菌剂为由佛耳草、菊花、艾叶、连翘、鱼腥草按照质量比1-2：1-3：1-3：1-2：1-1.5混合浸提得到的密度为1-1.5g/ml的植物提取液。
2.根据权利要求1所述的一种由高分子材料制作而成的面料，其特征在于，所述干燥操作包括对浸轧后的面料进行初烘和复烘，初烘的温度为75℃，复烘的温度为150℃。
3.根据权利要求1或2任意一项所述的一种由高分子材料制作而成的面料，其特征在于，聚酯纤维2-4份、竹纤维3-4份、铜氨纤维3-4份、聚乳酸纤维2-4份、海藻纤维1-3份。
4.根据权利要求3所述的一种由高分子材料制作而成的面料，其特征在于，所述植物提取液中还含有8-10g/L的壳聚糖。
5.根据权利要求4所述的一种由高分子材料制作而成的面料，其特征在于，所述天然抗菌剂为由佛耳草、菊花、艾叶、连翘、鱼腥草按照质量比1.5：2：2：1：1.2混合浸提得到的密度为1.2g/ml的植物提取液。
6.根据权利要求5所述的一种由高分子材料制作而成的面料，其特征在于，所述海藻纤维是海藻酸钠通过溶液法纺纤后，经卷绕成型、集束牵伸、热定型、卷曲后制成，细度2-5D。
7.根据权利要求6所述的一种由高分子材料制作而成的面料，其特征在于，所述聚乳酸纤维是由聚乳酸熔融纺纤后，经卷绕成型、集束牵伸、热定型、卷曲后制成，细度0.5D。
8.根据权利要求7所述的一种由高分子材料制作而成的面料，其特征在于，所述步骤A中各原料在共混前先进行开松预处理：将各原料均开松成单纤维状，去除杂质，分别在梳棉机上进行梳理。
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