CN106826223B - A kind of working method of starter automatic assembling - Google Patents
A kind of working method of starter automatic assembling Download PDFInfo
- Publication number
- CN106826223B CN106826223B CN201710101396.2A CN201710101396A CN106826223B CN 106826223 B CN106826223 B CN 106826223B CN 201710101396 A CN201710101396 A CN 201710101396A CN 106826223 B CN106826223 B CN 106826223B
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- China
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- shell
- magnetic sheet
- terminal
- rear cover
- feed mechanism
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
- B23P21/006—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed the conveying means comprising a rotating table
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
Abstract
The invention belongs to technical field of automation equipment, more particularly to a kind of starter automatic assembling, including planar frame, the planar frame is equipped with can be around the index dial of center rotating, the index dial is equipped with testing agency's mounting disc, the planar frame is fixed to each other with testing agency's mounting disc, the index dial and testing agency's mounting disc are concentric, the index dial is equipped with 10 stations, 10 stations are equipped with 10 identical jigs, shell feed mechanism is successively respectively equipped with above 9 continuous jigs in 10 jigs, left terminal feed mechanism, right terminal feed mechanism, magnetic sheet feed mechanism, whether there is or not material testing agencies for terminal, magnetic sheet pull force calculation mechanism, rear cover feed mechanism, press-loading device and cutting agency, testing agency's mounting disc is equipped with testing agency.The present invention also provides a kind of working methods of starter automatic assembling.The present invention has the advantages that can be realized the automatic assembling of starter.
Description
Technical field
The invention belongs to technical field of automation equipment, and in particular to a kind of starter automatic assembling and its work side
Method.
Background technique
Currently, when being assembled to the starter on compressor being carried out one by one by manually passing through simple tool
Assembling, this process labor intensive is more, production efficiency is low, labor intensity is high, and production efficiency is low.
Summary of the invention
The object of the present invention is to provide a kind of starter automatic assemblings, can carry out self-service assembling to starter.
It is a further object of the present invention to provide a kind of methods of starter automatic assembling, can be mentioned by this method assembling
The production efficiency of high product.
A kind of starter automatic assembling, including planar frame, the planar frame is equipped with can be around center rotating
Index dial, the index dial are equipped with testing agency's mounting disc, and the planar frame and testing agency's mounting disc are mutually solid
Fixed, the index dial and testing agency's mounting disc are concentric, and the index dial is equipped with 10 stations, and 10 stations are equipped with
10 identical jigs are successively respectively equipped with shell feed mechanism, left terminal above 9 continuous jigs in 10 jigs
Whether there is or not material testing agencies, magnetic sheet pull force calculation mechanism, rear cover for feed mechanism, right terminal feed mechanism, magnetic sheet feed mechanism, terminal
Feed mechanism, press-loading device and cutting agency, testing agency's mounting disc are equipped with testing agency.
Preferably, the shell feed mechanism include shell vibration plate, the shell feeding distribution mechanism that is connected with the shell vibration plate
The shell feeding manipulator being connected with the shell feeding distribution mechanism；The left terminal feed mechanism include left terminal vibration plate, with
The connected left terminal feeding distribution mechanism of the left terminal vibration plate and the left terminal feeding being connected with the left terminal feeding distribution mechanism are mechanical
Hand；The right terminal feed mechanism include right terminal vibration plate, the right terminal feeding distribution mechanism being connected with the right terminal vibration plate and with
The connected right terminal feeding manipulator of the right terminal feeding distribution mechanism；The magnetic sheet feed mechanism include magnetic sheet material storage mechanism, with
The magnetic sheet press-loading device magnetic sheet material storage mechanism connected magnetic sheet carrying mechanism and be connected with the magnetic sheet carrying mechanism；It is described
Rear cover feed mechanism include rear cover vibration plate, the rear cover feeding distribution mechanism being connected with the rear cover vibration plate and with the rear cover feeding distribution mechanism
Connected rear cover feeding manipulator；The cutting agency includes blanking mechanical hand and blanking supply line.
Preferably, the shell feed mechanism, the left terminal feed mechanism, the right terminal feed mechanism and it is described after
Correction jig, the shell feeding manipulator, the left terminal feeding manipulator, the right terminal are additionally provided on lid feed mechanism
A pair of of clamping head is respectively equipped on feeding manipulator and the rear cover feeding manipulator；Any clamping head is corrected with corresponding respectively
Jig, corresponding jig are oppositely arranged.
Preferably, a pair of clamping head is arranged in parallel.
Preferably, the clamping head is trapezoid block.
Preferably, the magnetic sheet material storage mechanism includes the mandril of magnetic sheet mounting hole and magnetic sheet.
Preferably, the magnetic sheet press-loading device includes pusher dog and pressing machine.
Preferably, control box is additionally provided on the planar frame.
A kind of working method of above-mentioned starter automatic assembling,
Step 1: shell, left terminal, right terminal, rear cover are manually poured into shell vibration plate, left terminal vibration plate, right end respectively
In sub- vibration plate and rear cover vibration plate；And the whole wound packages of magnetic sheet is entered jig and is caught in magnetic sheet material storage mechanism；
Step 2: a pair of of clamping head of the shell feeding manipulator, one of clamping head will be on shell feeding distribution mechanism
Shell pick up and be put into correction in correcting fixture, while another clamping head picks up the shell being put into after correcting in correcting fixture
It is put into jig；
Step 3: indexing 1 station of disc spins, a pair of of clamping head of the left terminal feeding manipulator, one of folder
It holds head and picks up to be put into correcting fixture by the left terminal on left terminal feeding distribution mechanism and correct, while another clamping head will be put into school
Left terminal in positive jig after correction, which picks up, to be put into shell；
Step 4: index dial rotates 1 station again, a pair of of clamping head of the right terminal feeding manipulator, one of them
Right terminal on right terminal feeding distribution mechanism is picked up to be put into correcting fixture and be corrected by clamping head, while another clamping head will be put into
Right terminal in correcting fixture after correction, which picks up, to be put into shell；
Step 5: index dial rotates 1 station again, mandril ejects sub-material one by one in magnetic sheet material storage mechanism, and magnetic sheet is removed
Fortune mechanism, which picks up, to be put into press-loading device, and press-loading device unplugs left terminal elastic slice, right terminal elastic slice by pusher dog and magnetic sheet is pressed into
Between left terminal, right terminal；
Step 6: index dial rotates 1 station again, terminal, which is detected on shell whether there is or not the detection of material testing agency by probe, to be had
Without left terminal, right terminal；
Step 7: index dial rotates 1 station again, clamping magnetic sheet is pressed from both sides by gas to detect in magnetic sheet pull force calculation mechanism；
Step 8: index dial rotates 1 station, a pair of of clamping head of the rear cover feeding manipulator, one of folder again
It holds head and picks up to be put into correcting fixture by the rear cover on rear cover feeding distribution mechanism and correct, while another clamping head will be put into correction and control
Rear cover in tool after correction, which picks up, to be put on shell；
Step 9: index dial rotates 1 station again, shell and rear cover are carried out press fitting combination by press-loading device；It is started
Whether device, testing agency's detection starter install；
Step 10: index dial rotates 1 station again, blanking mechanical hand crawl finished product is put into blanking supply line；Non-defective unit is direct
It is flowed out along supply line, defective products imports waste product placing box by defective products material guide mechanism；
Step 11: index dial rotates 1 station again, whether fiber laser arrays jig is vacancy, has article just to alarm shutdown,
It is detected as vacancy and is then transferred to next station installation shell；
Step 12: above reciprocal.
The present invention has the advantages that self-service assembling can be carried out to starter, production efficiency is improved.
Detailed description of the invention
It to describe the technical solutions in the embodiments of the present invention more clearly, below will be to needed in the embodiment
Attached drawing is briefly described, it should be apparent that, the accompanying drawings in the following description is some embodiments of the present invention, for this field
For those of ordinary skill, without creative efforts, it is also possible to obtain other drawings based on these drawings.
Fig. 1 is a kind of starter automatic assembling three dimensional structure diagram of the present invention.
Fig. 2 is a kind of starter automatic assembling top view of the present invention.
Fig. 3 is shell feeding manipulator three dimensional structure diagram of the present invention.
Fig. 4 is magnetic sheet feed mechanism three dimensional structure diagram of the present invention.
Fig. 5 is magnetic sheet press-loading device three dimensional structure diagram of the present invention.
Fig. 6 is magnetic sheet press-loading device main view of the present invention.
Specific embodiment
In order to make the objectives, technical solutions, and advantages of the present invention clearer, with reference to the accompanying drawings and embodiments, right
The present invention is further elaborated.It should be appreciated that specific embodiment described herein only to explain the present invention, not
For limiting the present invention.
It should be noted that it can be directly another when element is referred to as " being fixed on " or " being set to " another element
On one element or it may be simultaneously present centering elements.When an element is known as " being connected to " another element, it can
To be directly to another element or may be simultaneously present centering elements.
The embodiment of the present invention one, as depicted in figs. 1 and 2, a kind of starter automatic assembling, including planar frame 24, institute
It states planar frame 24 and is equipped with and can be equipped with testing agency's mounting disc around the index dial 21 of center rotating, the index dial 21
23, the planar frame 24 is fixed to each other with testing agency's mounting disc 23, the index dial 21 and testing agency peace
With one heart, the index dial 21 is equipped with 10 stations for sabot 23, and 10 stations are equipped with 10 identical jigs, and described 10
Shell feed mechanism, left terminal feed mechanism, right terminal feeder are successively respectively equipped with above 9 continuous jigs in jig
Whether there is or not material testing agencies 15, magnetic sheet pull force calculation mechanism 16, rear cover feed mechanism, press-loading device for structure, magnetic sheet feed mechanism, terminal
22 and cutting agency, testing agency's mounting disc 23 is equipped with testing agency.
The shell feed mechanism include shell vibration plate 5, the shell feeding distribution mechanism 4 being connected with the shell vibration plate 5 and with
The connected shell feeding manipulator 3 of the shell feeding distribution mechanism 4；The left terminal feed mechanism includes left terminal vibration plate 8 and institute
The left terminal feeding stating the connected left terminal feeding distribution mechanism 7 of left terminal vibration plate 8 and being connected with the left terminal feeding distribution mechanism 7 is mechanical
Hand 6；The right terminal depiler that the right terminal feed mechanism includes right terminal vibration plate 11, is connected with the right terminal vibration plate 11
Structure 10 and the right terminal feeding manipulator 9 being connected with the right terminal feeding distribution mechanism 10；The magnetic sheet feed mechanism includes magnetic sheet
Material storage mechanism 14, the magnetic sheet carrying mechanism 13 being connected with the magnetic sheet material storage mechanism 14 and it is connected with the magnetic sheet carrying mechanism 13
Magnetic sheet press-loading device 12；The rear cover feed mechanism includes rear cover vibration plate 18, the rear cover being connected with the rear cover vibration plate 18 point
Material mechanism 19 and the rear cover feeding manipulator 20 being connected with the rear cover feeding distribution mechanism 19；The cutting agency includes blanking mechanical
Hand 1 and blanking supply line 2.
The shell feed mechanism, the left terminal feed mechanism, the right terminal feed mechanism and the rear cover feeding
Correction jig, the shell feeding manipulator, the left terminal feeding manipulator, the right terminal feeder are additionally provided in mechanism
A pair of of clamping head 31 is respectively equipped on tool hand and the rear cover feeding manipulator；Any pair of clamping head 31 is rectified with corresponding respectively
Positive jig, corresponding jig are oppositely arranged.
As shown in figure 3, a pair of clamping head is arranged in parallel.
As shown in figure 3, the clamping head 31 includes that bottom is equipped with holding finger 311, the holding finger is trapezoid block.
As shown in figure 4, the magnetic sheet material storage mechanism includes the mandril of magnetic sheet mounting hole and magnetic sheet.
As shown in Figure 4, Figure 5 and Figure 6, the magnetic sheet press-loading device includes pusher dog and pressing machine.
Control box 17 is additionally provided on the planar frame.
A kind of working method of above-mentioned starter automatic assembling:
Step 1: shell, left terminal, right terminal, rear cover are manually poured into shell vibration plate, left terminal vibration plate, right end respectively
In sub- vibration plate and rear cover vibration plate；And the whole wound packages of magnetic sheet is entered jig and is caught in magnetic sheet material storage mechanism；
Step 2: a pair of of clamping head of the shell feeding manipulator, one of clamping head will be on shell feeding distribution mechanism
Shell pick up and be put into correction in correcting fixture, while another clamping head picks up the shell being put into after correcting in correcting fixture
It is put into jig；
Step 3: indexing 1 station of disc spins, a pair of of clamping head of the left terminal feeding manipulator, one of folder
It holds head and picks up to be put into correcting fixture by the left terminal on left terminal feeding distribution mechanism and correct, while another clamping head will be put into school
Left terminal in positive jig after correction, which picks up, to be put into shell；
Step 4: index dial rotates 1 station again, a pair of of clamping head of the right terminal feeding manipulator, one of them
Right terminal on right terminal feeding distribution mechanism is picked up to be put into correcting fixture and be corrected by clamping head, while another clamping head will be put into
Right terminal in correcting fixture after correction, which picks up, to be put into shell；
Step 5: index dial rotates 1 station again, mandril ejects sub-material one by one in magnetic sheet material storage mechanism, and magnetic sheet is removed
Fortune mechanism, which picks up, to be put into press-loading device, and press-loading device unplugs left terminal elastic slice, right terminal elastic slice by pusher dog and magnetic sheet is pressed into
Between left terminal, right terminal；
Step 6: index dial rotates 1 station again, terminal, which is detected on shell whether there is or not the detection of material testing agency by probe, to be had
Without left terminal, right terminal；
Step 7: index dial rotates 1 station again, clamping magnetic sheet is pressed from both sides by gas to detect in magnetic sheet pull force calculation mechanism；
Step 8: index dial rotates 1 station, a pair of of clamping head of the rear cover feeding manipulator, one of folder again
It holds head and picks up to be put into correcting fixture by the rear cover on rear cover feeding distribution mechanism and correct, while another clamping head will be put into correction and control
Rear cover in tool after correction, which picks up, to be put on shell；
Step 9: index dial rotates 1 station again, shell and rear cover are carried out press fitting combination by press-loading device；It is started
Whether device, testing agency's detection starter install；
Step 10: index dial rotates 1 station again, blanking mechanical hand crawl finished product is put into blanking supply line；Non-defective unit is direct
It is flowed out along supply line, defective products imports waste product placing box by defective products material guide mechanism；
Step 11: index dial rotates 1 station again, whether fiber laser arrays jig is vacancy, has article just to alarm shutdown,
It is detected as vacancy and is then transferred to next station installation shell；
Step 12: above reciprocal.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all in essence of the invention
Made any modification, equivalent replacement or improvement etc., should all be included in the protection scope of the present invention within mind and principle.
Claims (1)
1. a kind of working method of starter automatic assembling, the starter automatic assembling includes planar frame, described flat
Face rack, which is equipped with, to be equipped with testing agency's mounting disc, the plane machine around the index dial of center rotating, the index dial
Frame is fixed to each other with testing agency's mounting disc, and the index dial and testing agency's mounting disc are concentric, the index dial
Be equipped with 10 stations, 10 stations are equipped with 10 identical jigs, above 9 continuous jigs in 10 jigs according to
It is secondary to be respectively equipped with that shell feed mechanism, left terminal feed mechanism, right terminal feed mechanism, magnetic sheet feed mechanism, whether there is or not material for terminal
Testing agency, magnetic sheet pull force calculation mechanism, rear cover feed mechanism, press-loading device and cutting agency, testing agency's mounting disc
It is equipped with testing agency, the shell feed mechanism includes shell vibration plate, the shell feeding distribution mechanism that is connected with the shell vibration plate
The shell feeding manipulator being connected with the shell feeding distribution mechanism；The left terminal feed mechanism include left terminal vibration plate, with
The connected left terminal feeding distribution mechanism of the left terminal vibration plate and the left terminal feeding being connected with the left terminal feeding distribution mechanism are mechanical
Hand；The right terminal feed mechanism include right terminal vibration plate, the right terminal feeding distribution mechanism being connected with the right terminal vibration plate and with
The connected right terminal feeding manipulator of the right terminal feeding distribution mechanism；The magnetic sheet feed mechanism include magnetic sheet material storage mechanism, with
The magnetic sheet press-loading device magnetic sheet material storage mechanism connected magnetic sheet carrying mechanism and be connected with the magnetic sheet carrying mechanism；It is described
Rear cover feed mechanism include rear cover vibration plate, the rear cover feeding distribution mechanism being connected with the rear cover vibration plate and with the rear cover feeding distribution mechanism
Connected rear cover feeding manipulator；The cutting agency includes blanking mechanical hand and blanking supply line, the shell feed mechanism,
It is additionally provided with correction jig on the left terminal feed mechanism, the right terminal feed mechanism and the rear cover feed mechanism, it is described
Shell feeding manipulator, the left terminal feeding manipulator, the right terminal feeding manipulator and the rear cover feeding manipulator
On be respectively equipped with a pair of of clamping head；Any clamping head is oppositely arranged with corresponding correction jig, corresponding jig respectively, the magnetic
Piece material storage mechanism includes the mandril of magnetic sheet mounting hole and magnetic sheet, and the magnetic sheet press-loading device includes pusher dog and pressing machine, feature
It is,
It shakes step 1: shell, left terminal, right terminal, rear cover are manually poured into shell vibration plate, left terminal vibration plate, right terminal respectively
In disk and rear cover vibration plate；And the whole wound packages of magnetic sheet is entered jig and is caught in magnetic sheet material storage mechanism；
Step 2: a pair of of clamping head of the shell feeding manipulator, one of clamping head will be outer on shell feeding distribution mechanism
Shell, which picks up, is put into correction in correcting fixture, while another clamping head will be put into the shell after correcting in correcting fixture and pick up and be put into
In jig；
Step 3: indexing 1 station of disc spins, a pair of of clamping head of the left terminal feeding manipulator, one of clamping head
Left terminal on left terminal feeding distribution mechanism is picked up to be put into correcting fixture and is corrected, while another clamping head will be put into correction and control
Left terminal in tool after correction, which picks up, to be put into shell；
Step 4: index dial rotates 1 station, a pair of of clamping head of the right terminal feeding manipulator, one of clamping again
Right terminal on right terminal feeding distribution mechanism is picked up to be put into correcting fixture by head corrects, while another clamping head will be put into correction
Right terminal in jig after correction, which picks up, to be put into shell；
Step 5: index dial rotates 1 station again, mandril ejects sub-material, magnetic sheet carrying implement one by one in magnetic sheet material storage mechanism
Structure, which picks up, to be put into press-loading device, and press-loading device unplugs left terminal elastic slice, right terminal elastic slice by pusher dog and magnetic sheet is pressed into left end
Between son, right terminal；
Step 6: index dial rotates 1 station again, whether there is or not the detections of material testing agency by the way that whether there is or not a left sides on probe detection shell for terminal
Terminal, right terminal；
Step 7: index dial rotates 1 station again, clamping magnetic sheet is pressed from both sides by gas to detect in magnetic sheet pull force calculation mechanism；
Step 8: index dial rotates 1 station, a pair of of clamping head of the rear cover feeding manipulator, one of clamping head again
Rear cover on rear cover feeding distribution mechanism is picked up to be put into correcting fixture and is corrected, while another clamping head will be put into correcting fixture
Rear cover after correction, which picks up, to be put on shell；
Step 9: index dial rotates 1 station again, shell and rear cover are carried out press fitting combination by press-loading device；Starter is obtained, is examined
Survey whether mechanism detection starter installs；
Step 10: index dial rotates 1 station again, blanking mechanical hand crawl finished product is put into blanking supply line；Non-defective unit is directly along fortune
Defeated line outflow, defective products import waste product placing box by defective products material guide mechanism；
Step 11: index dial rotates 1 station again, whether fiber laser arrays jig is vacancy, has article just to alarm shutdown, detection
Next station installation shell is then transferred to for vacancy.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710101396.2A CN106826223B (en) | 2017-02-24 | 2017-02-24 | A kind of working method of starter automatic assembling |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710101396.2A CN106826223B (en) | 2017-02-24 | 2017-02-24 | A kind of working method of starter automatic assembling |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106826223A CN106826223A (en) | 2017-06-13 |
| CN106826223B true CN106826223B (en) | 2019-07-30 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710101396.2A Expired - Fee Related CN106826223B (en) | 2017-02-24 | 2017-02-24 | A kind of working method of starter automatic assembling |
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Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107825094B (en) * | 2017-10-25 | 2019-05-21 | 中国计量大学 | Sliding bowl automatic assembly equipment |
| CN109004493B (en) * | 2018-07-18 | 2023-06-27 | 东莞市鼎力自动化科技有限公司 | Full-automatic terminal equipment of assembling |
| CN109014901B (en) * | 2018-09-04 | 2024-01-26 | 常熟市天银机电股份有限公司 | Rotary disk driving mechanism of refrigeration compressor motor starter assembling device |
| CN108817953B (en) * | 2018-09-04 | 2024-01-26 | 常熟市天银机电股份有限公司 | Automatic starter assembling device with single-pin inserting piece installing function |
| CN108857326B (en) * | 2018-09-04 | 2024-01-26 | 常熟市天银机电股份有限公司 | Automatic starter assembling device with starter component cover mounting function |
| CN112091599B (en) * | 2020-08-20 | 2021-07-30 | 台州澳文机电有限公司 | Compressor and automatic production method and equipment thereof |
| CN113714785B (en) * | 2021-09-23 | 2022-06-17 | 常熟市天银机电股份有限公司 | Automatic shell cover mounting mechanism of current starter mounting device |
| CN115446568A (en) * | 2022-10-09 | 2022-12-09 | 苏州海明包装科技有限公司 | Hair assembling method and device |
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| Publication number | Publication date |
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| CN106826223A (en) | 2017-06-13 |
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Address after: No. 103, No. 2, No. 2, Wei Feng Road, industrial park, Dongcheng Street, Dongcheng Street, Guangdong Province Applicant after: DONGGUAN ZHONGCHUANG INTELLIGENT MANUFACTURING SYSTEMS CO.,LTD. Applicant after: Guangdong Jinsheng Intelligent Group Co.,Ltd. Address before: No. 103, No. 2, No. 2, Wei Feng Road, industrial park, Dongcheng Street, Dongcheng Street, Guangdong Province Applicant before: DONGGUAN ZHONGCHUANG INTELLIGENT MANUFACTURING SYSTEMS CO.,LTD. Applicant before: JANUS ( DONGGUAN ) PRECISION COMPONENTS Co.,Ltd. |
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Granted publication date: 20190730 |