CN106820370A - 带咬合功能的面料 - Google Patents
带咬合功能的面料 Download PDFInfo
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- CN106820370A CN106820370A CN201510880429.9A CN201510880429A CN106820370A CN 106820370 A CN106820370 A CN 106820370A CN 201510880429 A CN201510880429 A CN 201510880429A CN 106820370 A CN106820370 A CN 106820370A
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- 239000004744 fabric Substances 0.000 title claims abstract description 26
- 239000000835 fiber Substances 0.000 claims description 60
- 210000002268 wool Anatomy 0.000 claims description 48
- 238000000034 method Methods 0.000 claims description 28
- 239000000203 mixture Substances 0.000 claims description 12
- 238000009987 spinning Methods 0.000 claims description 12
- 241000283973 Oryctolagus cuniculus Species 0.000 claims description 9
- 239000004902 Softening Agent Substances 0.000 claims description 9
- 239000012530 fluid Substances 0.000 claims description 9
- 239000011941 photocatalyst Substances 0.000 claims description 9
- 238000009941 weaving Methods 0.000 claims description 9
- 241000283707 Capra Species 0.000 claims description 6
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 6
- 239000004809 Teflon Substances 0.000 claims description 6
- 229920006362 Teflon® Polymers 0.000 claims description 6
- HOEPQCVCLOVHIS-UHFFFAOYSA-K [Sb+3]=O.P(=O)([O-])([O-])[O-] Chemical compound [Sb+3]=O.P(=O)([O-])([O-])[O-] HOEPQCVCLOVHIS-UHFFFAOYSA-K 0.000 claims description 6
- 210000000077 angora Anatomy 0.000 claims description 6
- 238000009960 carding Methods 0.000 claims description 6
- 239000010779 crude oil Substances 0.000 claims description 6
- 210000004177 elastic tissue Anatomy 0.000 claims description 6
- 239000002421 finishing Substances 0.000 claims description 6
- 210000004209 hair Anatomy 0.000 claims description 6
- 238000002156 mixing Methods 0.000 claims description 6
- -1 poly butylene succinate Polymers 0.000 claims description 6
- 239000004631 polybutylene succinate Substances 0.000 claims description 6
- 229920002961 polybutylene succinate Polymers 0.000 claims description 6
- 229920000098 polyolefin Polymers 0.000 claims description 6
- 229910052710 silicon Inorganic materials 0.000 claims description 6
- 239000010703 silicon Substances 0.000 claims description 6
- 239000004873 Anti Pilling Agent Substances 0.000 claims description 3
- 102000004190 Enzymes Human genes 0.000 claims description 3
- 108090000790 Enzymes Proteins 0.000 claims description 3
- 108091005804 Peptidases Proteins 0.000 claims description 3
- 235000014676 Phragmites communis Nutrition 0.000 claims description 3
- 239000004365 Protease Substances 0.000 claims description 3
- 102100037486 Reverse transcriptase/ribonuclease H Human genes 0.000 claims description 3
- 239000000654 additive Substances 0.000 claims description 3
- 230000000996 additive effect Effects 0.000 claims description 3
- 239000002216 antistatic agent Substances 0.000 claims description 3
- 238000009954 braiding Methods 0.000 claims description 3
- 125000002091 cationic group Chemical group 0.000 claims description 3
- 230000001427 coherent effect Effects 0.000 claims description 3
- 238000004043 dyeing Methods 0.000 claims description 3
- 210000003746 feather Anatomy 0.000 claims description 3
- 230000005021 gait Effects 0.000 claims description 3
- 230000031774 hair cycle Effects 0.000 claims description 3
- 230000008676 import Effects 0.000 claims description 3
- 230000001788 irregular Effects 0.000 claims description 3
- 229920000728 polyester Polymers 0.000 claims description 3
- 238000007493 shaping process Methods 0.000 claims description 3
- 238000010025 steaming Methods 0.000 claims description 3
- BFKJFAAPBSQJPD-UHFFFAOYSA-N tetrafluoroethene Chemical compound FC(F)=C(F)F BFKJFAAPBSQJPD-UHFFFAOYSA-N 0.000 claims description 3
- 238000004804 winding Methods 0.000 claims description 3
- 239000000126 substance Substances 0.000 abstract description 7
- 239000007767 bonding agent Substances 0.000 abstract description 6
- 230000007613 environmental effect Effects 0.000 abstract description 3
- 239000000463 material Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
Classifications
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- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D31/00—Materials specially adapted for outerwear
- A41D31/02—Layered materials
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- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
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- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
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- D03D13/008—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft characterised by weave density or surface weight
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- D03—WEAVING
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/32—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond
- D06M11/36—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond with oxides, hydroxides or mixed oxides; with salts derived from anions with an amphoteric element-oxygen bond
- D06M11/47—Oxides or hydroxides of elements of Groups 5 or 15 of the Periodic Table; Vanadates; Niobates; Tantalates; Arsenates; Antimonates; Bismuthates
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/244—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing sulfur or phosphorus
- D06M13/282—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing sulfur or phosphorus with compounds containing phosphorus
- D06M13/292—Mono-, di- or triesters of phosphoric or phosphorous acids; Salts thereof
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/643—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds containing silicon in the main chain
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M16/00—Biochemical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. enzymatic
- D06M16/003—Biochemical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. enzymatic with enzymes or microorganisms
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
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- B32B2262/0253—Polyolefin fibres
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- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
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- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
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- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
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Abstract
本发明涉及带咬合功能的面料,其特征在于:所述的面料包括第一面料层(1)、第二面料层(2)和第三面料层(3),第二面料层(2)位于第一面料层(1)和第三面料层(3)之间,第二面料层(2)的两侧设有截面呈正三角形的凸起(4),第一面料层(1)朝向第二面料层(2)的一侧设有截面呈正三角形的第一凹槽,第三面料层(3)朝向第二面料层(2)的一侧设有截面呈正三角形的第二凹槽,第二面料层(2)的凸起(4)分别与第一面料层(1)的第一凹槽和第三面料层(3)的第二凹槽相配合。带咬合功能的面料具有良好的咬合性能,没有使用任何化学粘接剂,环保性强,质地柔软,穿着舒适。
Description
技术领域
本发明涉及带咬合功能的面料,属于面料技术领域。
背景技术
随着人类生活水平的提高,人们对制成衣物的面料的性能要求也越来越高。人们的首要要求就是衣料的环保性,希望衣料尽量少用或者不用污染高的化学物质,例如化学粘接剂。目前,市场上的多层面料大部分是采用化学粘接剂进行粘接。这样,衣服的环保性能就不高。新衣服往往需要晾晒很久,才能穿着。这势必影响人们对衣物的正常使用。因此,人们希望制成衣服的面料尽可能少用化学粘接剂,提高衣服的环保性能。
发明内容
本发明的目的在于克服上述不足,提供不采用化学粘接剂,环保性能高的带咬合功能的面料。
本发明的目的是这样实现的:
带咬合功能的面料,包括第一面料层、第二面料层和第三面料层,第二面料层位于第一面料层和第三面料层之间,第二面料层的两侧设有截面呈正三角形的凸起,第一面料层朝向第二面料层的一侧设有截面呈正三角形的第一凹槽,第三面料层朝向第二面料层的一侧设有截面呈正三角形的第二凹槽,第二面料层的凸起分别与第一面料层的第一凹槽和第三面料层的第二凹槽相配合,所述第一面料层上开设有下层气孔,所述第三面料层上开设有上层气孔。
制作带咬合功能的面料的工艺方法为:
1)、纱线品种设计:
选用羊毛纤维、聚丁二酸丁二醇酯丝线和聚烯烃弹性纤维,所述羊毛纤维由兔毛纤维、美丽诺超细羊毛纤维、安哥拉山羊毛纤维以及丝光羊毛纤维四种纤维混纺编织而成,所述的混纺兔羊毛纤维面料中各成分所占重量百分比分别为:所述兔毛纤维占18%-22%,所述美丽诺超细羊毛纤维占15%-19%,所述安哥拉山羊毛纤维占26%-30%,所述丝光羊毛纤维占29%-41%,对羊毛纤维、聚丁二酸丁二醇酯丝线和聚烯烃弹性纤维进行抗起球处理、酶处理和柔软处理,抗起球处理选用磷酸酯三氧化二锑混合物作为抗起球剂,磷酸酯三氧化二锑混合物用量为羊毛纤维重量1.5-4%,酶处理系使用蛋白酶进行处理,蛋白酶用量为羊毛纤维重量的0.1-0.2%,柔软处理选用的柔软剂为水溶性有机硅柔软剂,水溶性有机硅柔软剂用量为羊毛纤维重量的6-8%;
2)、纺纱工艺:
将染色后70%的细支羊毛纤维,30%的聚酯纤维通过和毛→打毛→开松→梳毛(成条)→并条(一并、二并) →气流纺→自动络筒,其中纺纱工艺流程中控制相对湿度50%~55%,温度25℃~30℃。
在和毛工艺中,选用NimateCF-5和毛油,NimateC602阳离子型抗静电剂,以喷雾法,添加占毛量10%的和毛油及占毛量10%的抗静电剂,使纤维具有优异的润滑性,增加纤维的抱合性、抗静电性,提高了纤维的可梳理性,有助于不同性能纤维充分均匀混合。
在梳毛工艺中,喂毛周期掌握50s~60s,出条速度不超过100m/min,出条克重5g/m,不匀系数控制在2%以内。
在并条工艺中,纺制25/1公支的高支粗纺纱,一并的参数8.2,二并后毛条克重控制在4g/m。选用进口自调匀整并条机(D45型),下机毛条克重均匀差异系数不超过0.5%~1%。在这个过程中,必须要控制好牵伸倍数,总牵伸控制7.8倍,其中主牵伸4.58倍,后续牵伸1.7倍。
3)、织造工艺:
整经→穿综、插筘、插片→剑杆织造,在剑杆织机上将25/1 公支的高支粗纺纱,以2/2 的斜纹为基础组织,采用单经单纬的方式上机织造,上机幅宽为178cm,上机经密为225 根/10cm,纬密为216 根/10cm。
4)、后整理工艺:
后整理包括:烧毛-单煮-洗呢-双煮-烘呢-光触媒加工液浸轧-烘呢-TEFLON三防整理-焙烘-熟修-刷毛-剪毛-刷毛-给湿-罐蒸,另外,光触媒加工液的用量30g/l—50g/l,轧液率75%—85%,在光触媒加工液的使用时保持车25m/min—30m/min,温度120℃—135℃,TEFLON三防整理加工的轧液75-85%,车速保持18-22m/min,温度160-180℃,最后制得的面料规格为:纱支96/2-100/2Nm,总紧度145-165,经密615-796根/10厘米,纬密400-358根/10厘米,克重340-390克/米。
与现有技术相比,本发明的有益效果是:
本发明带咬合功能的面料具有良好的咬合性能,整个过程中没有使用任何化学粘接剂,提高了面料的环保性,质地柔软,穿着舒适。
附图说明
图1为本发明带咬合功能的面料的结构示意图。
图2为图1中第一面料层的示意图。
图3为图1中第三面料层的示意图。
图中:第一面料层1、第二面料层2、第三面料层3、凸起4、下层气孔5、上层气孔6。
具体实施方式
参见图1至图3,本发明涉及具有咬合功能的面料,包括第一面料层1、第二面料层2和第三面料层3,第二面料层2位于第一面料层1和第三面料层3之间,第二面料层2的两侧设有截面呈正三角形的凸起4,第一面料层1朝向第二面料层2的一侧设有截面呈正三角形的第一凹槽,第三面料层3朝向第二面料层2的一侧设有截面呈正三角形的第二凹槽,第二面料层2的凸起4分别与第一面料层1的第一凹槽和第三面料层3的第二凹槽相配合,所述第一面料层1上开设有下层气孔5,所述第三面料层3上开设有上层气孔6。
制作带咬合功能的面料的工艺方法为:
1)、纱线品种设计:
选用羊毛纤维、聚丁二酸丁二醇酯丝线和聚烯烃弹性纤维,所述羊毛纤维由兔毛纤维、美丽诺超细羊毛纤维、安哥拉山羊毛纤维以及丝光羊毛纤维四种纤维混纺编织而成,所述的混纺兔羊毛纤维面料中各成分所占重量百分比分别为:所述兔毛纤维占18%-22%,所述美丽诺超细羊毛纤维占15%-19%,所述安哥拉山羊毛纤维占26%-30%,所述丝光羊毛纤维占29%-41%,对羊毛纤维、聚丁二酸丁二醇酯丝线和聚烯烃弹性纤维进行抗起球处理、酶处理和柔软处理,抗起球处理选用磷酸酯三氧化二锑混合物作为抗起球剂,磷酸酯三氧化二锑混合物用量为羊毛纤维重量1.5-4%,酶处理系使用蛋白酶进行处理,蛋白酶用量为羊毛纤维重量的0.1-0.2%,柔软处理选用的柔软剂为水溶性有机硅柔软剂,水溶性有机硅柔软剂用量为羊毛纤维重量的6-8%;
2)、纺纱工艺:
将染色后70%的细支羊毛纤维,30%的聚酯纤维通过和毛→打毛→开松→梳毛(成条)→并条(一并、二并) →气流纺→自动络筒,其中纺纱工艺流程中控制相对湿度50%~55%,温度25℃~30℃。
在和毛工艺中,选用NimateCF-5和毛油,NimateC602阳离子型抗静电剂,以喷雾法,添加占毛量10%的和毛油及占毛量10%的抗静电剂,使纤维具有优异的润滑性,增加纤维的抱合性、抗静电性,提高了纤维的可梳理性,有助于不同性能纤维充分均匀混合。
在梳毛工艺中,喂毛周期掌握50s~60s,出条速度不超过100m/min,出条克重5g/m,不匀系数控制在2%以内。
在并条工艺中,纺制25/1公支的高支粗纺纱,一并的参数8.2,二并后毛条克重控制在4g/m。选用进口自调匀整并条机(D45型),下机毛条克重均匀差异系数不超过0.5%~1%。在这个过程中,必须要控制好牵伸倍数,总牵伸控制7.8倍,其中主牵伸4.58倍,后续牵伸1.7倍。
3)、织造工艺:
整经→穿综、插筘、插片→剑杆织造,在剑杆织机上将25/1 公支的高支粗纺纱,以2/2 的斜纹为基础组织,采用单经单纬的方式上机织造,上机幅宽为178cm,上机经密为225 根/10cm,纬密为216 根/10cm。
4)、后整理工艺:
后整理包括:烧毛-单煮-洗呢-双煮-烘呢-光触媒加工液浸轧-烘呢-TEFLON三防整理-焙烘-熟修-刷毛-剪毛-刷毛-给湿-罐蒸,另外,光触媒加工液的用量30g/l—50g/l,轧液率75%—85%,在光触媒加工液的使用时保持车25m/min—30m/min,温度120℃—135℃,TEFLON三防整理加工的轧液75-85%,车速保持18-22m/min,温度160-180℃,最后制得的面料规格为:纱支96/2-100/2Nm,总紧度145-165,经密615-796根/10厘米,纬密400-358根/10厘米,克重340-390克/米。
Claims (2)
1.带咬合功能的面料,其特征在于:所述的面料包括第一面料层(1)、第二面料层(2)和第三面料层(3),第二面料层(2)位于第一面料层(1)和第三面料层(3)之间,第二面料层(2)的两侧设有截面呈正三角形的凸起(4),第一面料层(1)朝向第二面料层(2)的一侧设有截面呈正三角形的第一凹槽,第三面料层(3)朝向第二面料层(2)的一侧设有截面呈正三角形的第二凹槽,第二面料层(2)的凸起(4)分别与第一面料层(1)的第一凹槽和第三面料层(3)的第二凹槽相配合,所述第一面料层(1)上开设有下层气孔(5),所述第三面料层(3)上开设有上层气孔(6)。
2.制作权利要求1所述的带咬合功能的面料的工艺方法,其特征在于:
1)、纱线品种设计:
选用羊毛纤维、聚丁二酸丁二醇酯丝线和聚烯烃弹性纤维,所述羊毛纤维由兔毛纤维、美丽诺超细羊毛纤维、安哥拉山羊毛纤维以及丝光羊毛纤维四种纤维混纺编织而成,所述的混纺兔羊毛纤维面料中各成分所占重量百分比分别为:所述兔毛纤维占18%-22%,所述美丽诺超细羊毛纤维占15%-19%,所述安哥拉山羊毛纤维占26%-30%,所述丝光羊毛纤维占29%-41%,对羊毛纤维、聚丁二酸丁二醇酯丝线和聚烯烃弹性纤维进行抗起球处理、酶处理和柔软处理,抗起球处理选用磷酸酯三氧化二锑混合物作为抗起球剂,磷酸酯三氧化二锑混合物用量为羊毛纤维重量1.5-4%,酶处理系使用蛋白酶进行处理,蛋白酶用量为羊毛纤维重量的0.1-0.2%,柔软处理选用的柔软剂为水溶性有机硅柔软剂,水溶性有机硅柔软剂用量为羊毛纤维重量的6-8%;
2)、纺纱工艺:
将染色后70%的细支羊毛纤维,30%的聚酯纤维通过和毛→打毛→开松→梳毛(成条)→并条(一并、二并) →气流纺→自动络筒,其中纺纱工艺流程中控制相对湿度50%~55%,温度25℃~30℃。
在和毛工艺中,选用NimateCF-5和毛油,NimateC602阳离子型抗静电剂,以喷雾法,添加占毛量10%的和毛油及占毛量10%的抗静电剂,使纤维具有优异的润滑性,增加纤维的抱合性、抗静电性,提高了纤维的可梳理性,有助于不同性能纤维充分均匀混合。
在梳毛工艺中,喂毛周期掌握50s~60s,出条速度不超过100m/min,出条克重5g/m,不匀系数控制在2%以内。
在并条工艺中,纺制25/1公支的高支粗纺纱,一并的参数8.2,二并后毛条克重控制在4g/m。选用进口自调匀整并条机(D45型),下机毛条克重均匀差异系数不超过0.5%~1%。在这个过程中,必须要控制好牵伸倍数,总牵伸控制7.8倍,其中主牵伸4.58倍,后续牵伸1.7倍。
3)、织造工艺:
整经→穿综、插筘、插片→剑杆织造,在剑杆织机上将25/1 公支的高支粗纺纱,以2/2 的斜纹为基础组织,采用单经单纬的方式上机织造,上机幅宽为178cm,上机经密为225 根/10cm,纬密为216 根/10cm。
4)、后整理工艺:
后整理包括:烧毛-单煮-洗呢-双煮-烘呢-光触媒加工液浸轧-烘呢-TEFLON三防整理-焙烘-熟修-刷毛-剪毛-刷毛-给湿-罐蒸,另外,光触媒加工液的用量30g/l—50g/l,轧液率75%—85%,在光触媒加工液的使用时保持车25m/min—30m/min,温度120℃—135℃,TEFLON三防整理加工的轧液75-85%,车速保持18-22m/min,温度160-180℃,最后制得的面料规格为:纱支96/2-100/2Nm,总紧度145-165,经密615-796根/10厘米,纬密400-358根/10厘米,克重340-390克/米。
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