CN106736526B - Intelligent and high-efficiency standard assembling line - Google Patents
Intelligent and high-efficiency standard assembling line Download PDFInfo
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- CN106736526B CN106736526B CN201611257054.1A CN201611257054A CN106736526B CN 106736526 B CN106736526 B CN 106736526B CN 201611257054 A CN201611257054 A CN 201611257054A CN 106736526 B CN106736526 B CN 106736526B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
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Abstract
The present invention relates to the intelligent and high-efficiency standard assembling lines of automation equipment field, including circulating Transmission system and Intelligent assembly system, circulating Transmission system includes normal transmission mechanism, entrance transmission mechanism and outlet delivery mechanism, Intelligent assembly system is set between entrance transmission mechanism and outlet delivery mechanism, Intelligent assembly system includes master control electronic box, power drive mechanism, cam manipulator, testing agency, intelligent positioning transmission mechanism and switching plane, power drive mechanism includes spindle drive component, first cam drive component, second cam drive component and third cam drive component；Synchronization action can be realized using the structure of cam drive, and entirety transmission parts are less, cam drive is more stable, it can guarantee the precision of Synchronous Transmission, to improve the efficiency of work pieces process or assembly, cam drive structure occupied space is less, can be realized the synchronization action of complete machine, it can be achieved that multiple and different workpiece synchronizes processing or assembly.
Description
Technical field
The present invention relates to automation equipment fields, and in particular to automatic assembly equipment, in particular to intelligent and high-efficiency standard dress
With assembly line.
Background technique
Existing automatic assembly equipment is generally realized using the mechanical structure of a variety of positioning electronic element or complexity
The synchronization of workpiece assembly.And the equipment for using positioning electronic element to manufacture and design can have lower defect below: 1) often cost
Cost is very high, needs to be arranged multiple sensors and a variety of driving motors；2) components are more, cause installation step more, structure
It is corresponding complicated, and the route of connecting electronic component also can be more complicated, more complicated route is easier because track laying is unreasonable
And it causes the accident；3) route of electronic component and by electronic component control mechanical structure it is complex, lead to mechanical structure portion
Divide the space occupied larger, the manipulator overall volume being such as driven by motor is larger, leads to the volume of whole automatic assembly equipment
It is larger, therefore more spaces can be occupied；4) failure rate of the mechanical part of electronic component control is higher, and can not realize
Synchronization action influences the working efficiency of workpiece assembly；5) realize that the equipment of synchronous assembly is past by mechanical structure in the prior art
Multiple motors or other driving equipments are controlled toward by a controller, keep its running speed consistent as far as possible, to realize
Installation step is according to hyposynchronous progress, very high for the required precision of transmission mechanism and since there are multiple driving equipments, no
Then, error is larger, it will causes whole equipment that can not work.
Summary of the invention
Present invention aim to address disadvantages described above, provide intelligent and high-efficiency standard assembling line, are applicable to various
Intelligent Machining and assembly, overall structure is small and exquisite, and intelligence degree is high.
The purpose of the present invention is what is be accomplished by the following way:
Intelligent and high-efficiency standard assembling line, including circulating Transmission system and Intelligent assembly system, circulating transmission system
System includes normal transmission mechanism, entrance transmission mechanism and outlet delivery mechanism, normal transmission mechanism, entrance transmission mechanism and outlet
The bottom of transmission mechanism is equipped with the equal support leg of height, normal transmission mechanism, entrance transmission mechanism and outlet delivery mechanism
Include driving assembly and conveyer belt, by driving assembly drive conveyer belt rotation, normal transmission mechanism, entrance transmission mechanism and go out
Port transmission Mechanism Combination is surrounded by closed transmission channel, and closed transmission channel is equipped with the support for mounted in pairing mode workpiece
Disk, each pallet are corresponding each station, and Intelligent assembly system is set between entrance transmission mechanism and outlet delivery mechanism,
It is attached respectively with entrance transmission mechanism and outlet delivery mechanism, it is characterised in that: Intelligent assembly system includes main frame body, master
Power control box, power drive mechanism, cam manipulator, testing agency, intelligent positioning transmission mechanism and switching plane, power transmission machine
Structure includes spindle drive component, the first cam drive component, the second cam drive component and third cam drive component, and first is convex
Wheel transmission component, the second cam drive component and third cam drive component are synchronized dynamic by the drive realization of spindle drive component
Make, switching plane is set to the front end of Intelligent assembly system, for realizing that loading and unloading interact with external automatic loading/unloading equipment；
Intelligent positioning transmission mechanism is including transmission pedestal, lifting assembly and traction component, lifting assembly and traction component by the first cam
Transmission component, which drives, carries out elevating movement, transmit the head and the tail both ends of pedestal respectively with entrance transmission mechanism and outlet delivery mechanism into
Row docking, the top for transmitting pedestal are equipped with the horizontal slide rail slid into for pallet, and traction component is for driving pallet progress horizontal
Mobile, lifting assembly is for compressing pallet, to carry out precise positioning to pallet, the first cam drive component include pinion stand,
Gear shaft, the first cam and the first rocking bar, gear shaft are engaged with spindle drive component, by spindle drive component band moving gear
Axis rotation, the first cam are attached with gear shaft, and the first cam is installed in the rear end of pinion stand, the first rocking bar with gear shaft
Middle part be installed in rotation on the front end of pinion stand, the rear end of the first rocking bar and the first cam contact, by the first cam driven,
The front end of first rocking bar is equipped with the first idler wheel, and the first idler wheel can be rolled along lifting assembly, and the is driven when gear shaft rotation
The rotation of one cam, the rear end of the first rocking bar is swung by the first cam driven, while the front end of the first rocking bar have a downwarp
It is dynamic, so that lifting assembly be driven to carry out elevating movement；Testing agency includes synchronization lifting detection platform and detection device, synchronous liter
Drop detection platform is made of detection bar and lifting seat, and detection bar is transversely mounted on lifting seat, and detection device is mounted on detection bar
On, detection device extend to transmission pedestal top, and be located at pallet above, lifting seat by the second cam drive component drive into
Row elevating movement, to drive detection device elevating movement to complete to detect；Cam manipulator be equipped with altogether it is more than two, respectively simultaneously
Row is installed on the rear of intelligent positioning transmission mechanism, and every group of cam manipulator includes vertical mainboard, guide assembly and horizontal branch
Frame, horizontal bracket extends to forward the top of transmission pedestal, and is located above pallet, and automatic processing dress is equipped on horizontal bracket
With component, automatic process and assemble component is used to process the workpiece on pallet automatically or automatic assembling, guide assembly packet
Horizontal guide rail and upright guide rail are included, upright guide rail is equipped with one group altogether, it is mounted vertically in the rear and front end of vertical mainboard respectively, and
The sliding block of upright guide rail is equipped with main support, slide up and down main support can along upright guide rail, and horizontal bracket is fixedly mounted
In the front end of horizontal guide rail, the sliding block of horizontal guide rail is mounted on the one side of main support, keeps horizontal bracket common with horizontal guide rail
Carry out horizontal sliding；Third cam drive component includes cam drive component one on the left of the vertical mainboard and is located at vertical master
Cam drive component two on the right side of plate, cam drive component one and cam drive component two are by coaxially driving associated movement, cam
Horizontal direction is mobile, and cam drive component two is for driving horizontal bracket to carry out for driving horizontal bracket to carry out for transmission component one
Vertical direction is mobile, drives cam drive component one and cam drive component two to realize synchronous fortune when the movement of spindle drive component
It is dynamic, so that automatic process and assemble component be driven to realize automation processing or automatic assembling movement.
In above description, as a preferred option, the cam drive component one is made of horizontal cam and rocking bar one, convex
Wheel transmission component two is made of vertical cam and rocking bar two, and horizontal cam and vertical cam are horizontal convex each parallel to vertical mainboard
Wheel is attached with vertical cam by being horizontally through the synchronizing shaft of vertical mainboard, and synchronizing shaft is driven by Synchronous Transmission component, together
Step transmission component is engaged with spindle drive component to be connect, and makes horizontal cam and vertical cam jointly by Synchronous Transmission component band
Dynamic realize rotates synchronously；The bottom of rocking bar one is installed in rotation on the left side bottom end of vertical mainboard, and the middle part of rocking bar one is equipped with
Level Promoting idler wheel, Level Promoting idler wheel is close to the lateral surface of horizontal cam, and can roll along the lateral surface of horizontal cam, shakes
The top of bar one is equipped with slider roller one, and the rear end of horizontal bracket is equipped with vertical slide plate, and slider roller one is close to vertical slide plate
Side, and can be rolled along the side of vertical slide plate, when horizontal cam rotation, drive rocking bar one to swing, to push level
It is mobile that bracket carries out horizontal direction；The bottom of rocking bar two is installed in rotation on the right side bottom end of vertical mainboard, in rocking bar two
Portion is equipped with vertical pushing rolling wheels, and vertical pushing rolling wheels are close to the lateral surface of vertical cam, and can be along the lateral surface of vertical cam
It rolls, the top of rocking bar two is equipped with slider roller two, and the right side of main support is equipped with horizontal slide plate, and slider roller two can be along level
Slide plate rolls, and when the rotation of vertical cam, rocking bar two is driven to swing, so that it is mobile to push main support to carry out vertical direction.
In above description, as a preferred option, the medial surface of the horizontal bracket is equipped with leads for mounted in pairing mode level
The locating slot of rail, makes horizontal guide rail be parallel to horizontal bracket.
In above description, as a preferred option, the Synchronous Transmission component includes driving gear, driving wheel, synchronizing wheel
And flywheel, driving wheel and driving gear progress are coaxially connected, and driving gear is driven by spindle drive component, and synchronizing wheel is mounted on
On synchronizing shaft, synchronizing wheel, flywheel and driving wheel are engaged connection by synchronous belt.
In above description, as a preferred option, the front end of the vertical mainboard is equipped with strip hollow out frame, horizontal slide plate
Extend to the right and penetrate strip hollow out frame, when main support moves up and down, horizontal slide plate carries out in strip hollow out frame
It moves up and down, the upper end of horizontal slide plate is equipped with overhead gage, and the lower end of horizontal slide plate is equipped with lower baffle plate, and overhead gage and lower baffle plate are flat
Row is formed between horizontal plane, overhead gage and lower baffle plate for matching the horizontal concrete chute for accommodating slider roller two, and slider roller is made
Two can roll along horizontal concrete chute.
In above description, as a preferred option, the left side of the pallet is equipped with first sliding groove, and the right side of pallet is equipped with the
Two sliding slots, first sliding groove and second sliding slot are used to pairing and are caught in horizontal slide rail, are equipped with and clamp in the inner bottom surface of second sliding slot
Positioning column, the top for clamping positioning column are equipped with crawl positioning column, and crawl positioning column is located at the top surface of second sliding slot；Lifting assembly and
Traction component is all set in the right side of transmission pedestal, and traction component is installed on the top of lifting assembly, and lifting assembly includes rising
Mainboard, cross slide way and several pieces of positioning plates drop, and cross slide way is horizontally installed in the top of lifting mainboard, and several pieces of positioning plates are whole
The top of lifting mainboard is fixed in neat arrangement, and the front end of positioning plate is equipped with the locating detent extended downwardly, and locating detent extends into the
In two sliding slots, and it is located at the top for clamping positioning column, locating detent is used to match the clamping positioning column for compressing pallet, goes up and down mainboard
It is attached between left side and the right side for transmitting pedestal by vertical guide, the right side for going up and down mainboard is equipped with follower support
Plate, the bottom of follower supporting plate are equipped with the rolling surface for extending backward and being used to contact with the first idler wheel, and the first idler wheel can be along rolling
Face is rolled；Traction component includes electric power push rod, traction mainboard and traction pin plate, and traction mainboard is mounted on stretching for electric power push rod
On contracting bar, and the sliding block for drawing mainboard and cross slide way is attached, and makes to draw mainboard transversely guide rail progress horizontal direction fortune
Dynamic, traction pin plate is transversely mounted on the top of traction mainboard, and the top surface for drawing pin plate is equipped with the pin of several proper alignments, leads
The front end for drawing pin plate extends into second sliding slot, and pin is made to be located at the lower section of crawl positioning column, and pin is started going to a nursery for matched card
In the crawl positioning column of disk；When the first cam drive component is upturned to drive lifting mainboard on vertically guide rail carries out
It rises, enters pin matched card in the crawl positioning column of pallet, then the telescopic rod elongation of electric power push rod drives pallet forward,
Rear cam drive component resets tray motion in place, and lifting mainboard decline makes the clamping positioning column of locating detent pairing compression pallet,
Traction mainboard resets at this time, to complete the transmission and precise positioning to pallet.
In above description, as a preferred option, the clamping positioning column is horizontally set in second sliding slot, clamps positioning
Column is cylindrical body, and the top for clamping positioning column is the raised cambered surface for sliding into be clamped positioning convenient for locating detent pairing, fixed
Position pawl is made of the identical traveller of two root knot structures, and the bottom end of traveller is equipped with the clamping inclined-plane for assist sliding into, clamp inclined-plane and
It is slid between two travellers after raised cambered surface pairing contact convenient for making to clamp positioning column.
In above description, as a preferred option, the crawl positioning column is vertically arranged at the top of second sliding slot, and grabs
The bottom for taking positioning column is that the inner groovy for sliding into clamping is matched convenient for pin, and the edge of inner groovy is inner concave arc surface, the top of pin
Equipped with the crawl inclined-plane for assisting sliding into, crawl inclined-plane is convenient for that pin is made to slide into inner groovy after contacting with inner concave arc surface pairing at end
It is interior.
In above description, as a preferred option, the spindle drive component includes spindle motor, main shaft and bearing
Seat, is attached between spindle motor and main shaft by motor mount, bearing block is respectively arranged in master there are two setting altogether
The head and the tail both ends of transmission shaft, main shaft are equipped with several equal-sized master gears, the first cam drive component, second convex
Wheel transmission component and third cam drive component are independently engaged with one of master gear, drive first by master gear
Cam drive component, the second cam drive component and third cam drive component synchronize movement.
In above description, as a preferred option, the first cam drive component and the second equal position of cam drive component
It being engaged in the lower section of main shaft, and with the bottom of master gear, third cam drive component is located at the top of main shaft,
And be engaged at the top of master gear.
In above description, as a preferred option, the pallet is internally provided with electronic tag, entrance transmission mechanism packet
Intake assembly is included, outlet delivery mechanism includes spout assembly, and intake assembly includes entrance pedestal, intelligent card reader and intelligent monitoring
System, intelligent card reader are electrically connected with intelligent monitor system, and the top of entrance pedestal is to lead with closed transmission channel
Logical transmission entrance, pallet enter along closed transmission channel from transmission entrance, and pallet makes electronic tag after entering transmission entrance
Close to intelligent card reader, intelligent card reader is used to read the information of electronic tag, when pallet enters from transmission entrance, intelligent reading
The information of electronic tag is read in the pairing of card device, and so as to match each pallet of identification, and each entrance of intelligent monitoring is conveyed into
The pallet of mouth.
In above description, as a preferred option, the intake assembly further includes supplied materials sensor, the setting of supplied materials sensor
In one end of entrance pedestal, the side of pallet is equipped with the induction pin for triggering supplied materials sensor.
In above description, as a preferred option, the electronic tag is set to the top surface of pallet, intelligent card reader setting
In the top of entrance pedestal, when pallet enters from transmission entrance, electronic tag can match reading electricity close to intelligent card reader
The information of subtab.
It is had the beneficial effect that caused by the present invention:
1) entire intelligent and high-efficiency standard assembling line is driven by spindle drive component, and the first cam of synchronous drive passes respectively
Dynamic component, the second cam drive component and third cam drive component, thus synchronous drive intelligent positioning transmission mechanism, inspection respectively
Mechanism and cam manipulator are surveyed, it is straight-through that transmission is engaged by gear, and cam drive technology is cooperated to realize Synchronous Transmission,
Compared with the motor-driven structure of conventionally employed multiple groups, synchronization action, and whole biography can be realized using the structure of cam drive
Dynamic component is less, and energy consumption is less, and cam drive is more stable, can guarantee the precision of Synchronous Transmission, adds to improve workpiece
Work or the efficiency of assembly；
2) entire intelligent and high-efficiency standard assembling line is all made of cam drive technology, including the first cam drive component,
Second cam drive component and third cam drive component, cam drive stable structure are easy to implement Synchronous Transmission movement, and
Cam drive structure occupied space is less, and mechanical part is less, and structure is simple, and manufacture and assembly cost are low, and failure rate is low, transmission
More precisely, it can be realized the synchronization action of complete machine, it can be achieved that multiple and different workpiece synchronizes processing or assembly, so as to
Enough improve the working efficiency of complete machine；
3) testing agency is had additional, settable different detection device carries out intelligent measurement, including detection to every procedure
Whether completion assembles, detects whether supplied materials, detects whether to empty material etc., can set according to processing or assembling different workpiece
Fixed different detection device, drives different detection devices by synchronization lifting detection platform to complete detection operation, per pass work
It is required to be detected after the completion of sequence, it is to be detected that subsequent processing can enter by rear, keep overall intelligence degree high, passes through reality
When detection to guarantee product pass rate and working efficiency；
4) it adds multiple cams manipulator to be processed or assembled, needs suitably to pacify on hand in cam mechanism according to assembly
Equipped with automatic process and assemble component, multiple cams manipulator is arranged side by side and forms assembling line, and it is few to occupy place, and with envelope
The cooperation of enclosed transmission channel, and loading and unloading interaction is realized by external automatic loading/unloading equipment, it is ensured that pallet constantly carries out
Circulation, and pipeline system feeding, assembly and blanking are formed, whole work efficiency is high, and each process step is closely coupled, realizes same
Step assembly；
5) it can be needed that automatic process and assemble component is suitably installed on hand in cam mechanism according to assembly, make intelligence of the invention
Efficient standard assembling line is suitable for most of Precision Machining or matching requirements, can the directly various standard assembly of mounted in pairing mode
Component, for the processing or assembly of different workpieces, it is only necessary to modify primary control program and replace different automatic process and assemble portions
Part, in addition, multiple cams manipulator can directly be added, to realize the processing or assembly of multiple series-operations；
6) it is provided with intelligent positioning transmission mechanism, including lifting assembly and traction component, traction component is for driving pallet
It is horizontally moved, lifting assembly is for compressing pallet, to carry out precise positioning to pallet, it is ensured that processing or assembling
Cheng Zhong, pallet again assemble workpiece after being compacted, to guarantee the precision of workpiece positioning, so that it is guaranteed that the essence of workpiece assembly
Degree, in addition, also for the mobile precision of pallet is improved, guaranteeing assembly during driving pallet mobile by traction component
Success rate；
7) cam manipulator can drive automatic process and assemble component to carry out horizontal and vertical direction movement, and be passed by cam
Dynamic component one drives horizontal bracket to carry out horizontal direction movement, drives horizontal bracket to carry out vertical direction by cam drive component two
Mobile, cam drive component one and the realization of cam drive component two move synchronously, so that automatic process and assemble component be driven to realize
Automation processing or automatic assembling movement, cam drive component one and two common combination of cam drive component can drive horizontal branch
Frame realizes the motion profile of arc, and can pass through arching trajectory precise motion to any one point, it is ensured that overall operation is flat
Surely, any vibration will not be generated, to guarantee the stability of assembly.
Detailed description of the invention
Fig. 1 is the schematic perspective view of the embodiment of the present invention；
Fig. 2 is the part-structure decomposition diagram of the embodiment of the present invention；
Fig. 3 is the schematic perspective view of Intelligent assembly system in the embodiment of the present invention；
Fig. 4 is the schematic perspective view of intelligent positioning transmission mechanism in the embodiment of the present invention；
Fig. 5 is the partial enlargement diagram of Fig. 4；
Fig. 6 is the structural decomposition diagram of the intelligent positioning transmission mechanism of the embodiment of the present invention；
Fig. 7 is the schematic perspective view of the middle pallet of the embodiment of the present invention；
Fig. 8 is the structural decomposition diagram of the first cam drive component in the embodiment of the present invention；
Fig. 9 is the schematic perspective view of cam manipulator in the embodiment of the present invention；
Figure 10 is the schematic perspective view of cam manipulator internal structure in the embodiment of the present invention；
Figure 11 is the schematic perspective view of the internal structure of another angle of cam manipulator in the embodiment of the present invention；
Figure 12 is the structural decomposition diagram of spindle drive component in the embodiment of the present invention；
Figure 13 is the schematic perspective view of circulating Transmission system in the embodiment of the present invention；
Figure 14 is the partial enlargement diagram of Figure 13；
In figure, 1 is circulating Transmission system, and 2 be Intelligent assembly system, and 3 be pallet, and 4 be the first cam drive component,
101 be normal transmission mechanism, and 102 be entrance transmission mechanism, and 103 be outlet delivery mechanism, and 104 be relay transmission mechanism, and 105 are
Support leg, 106 be driving assembly, and 107 be entrance pedestal, and 108 be intelligent card reader, and 109 be supplied materials sensor, and 201 be body frame
Body, 202 be main power control box, and 203 be cam manipulator, and 2031 be sealing cover, and 2032 be horizontal bracket, and 2033 be vertical mainboard,
2034 be main support, and 2035 be horizontal cam, and 2036 be rocking bar one, and 2037 be vertical cam, and 2038 be rocking bar two, and 2039 be same
Transmission component is walked, 204 be intelligent positioning transmission mechanism, and 2041 be transmission pedestal, and 2042 be lifting assembly, and 2043 be draw groups
Part, 2044 be positioning plate, and 2045 be traction pin plate, and 2046 be pin, and 205 be testing agency, and 206 be power drive mechanism,
2061 be spindle motor, and 2062 be main shaft, and 2063 be bearing block, and 2064 be motor mount, and 2065 be master gear, 2066
It is first sliding groove for main shaft safety guard, 301,302 be second sliding slot, and 303 is clamp positioning column, and 304 be to grab positioning column, 305
It is pinion stand for electronic tag, 401,402 be gear shaft, and 403 be the first cam, and 404 be the first rocking bar.
Specific embodiment
Present invention is further described in detail with specific embodiment with reference to the accompanying drawing.
The intelligent and high-efficiency standard assembling line of the present embodiment, referring to Fig.1~Figure 14, specific implementation includes circulating biography
Defeated system 1 and Intelligent assembly system 2, circulating Transmission system 1 include normal transmission mechanism 101, entrance transmission mechanism 102 and go out
Oral instructions transfer mechanism 103 further includes relay transmission mechanism 104 between entrance transmission mechanism 102 and outlet delivery mechanism 103, commonly
Transmission mechanism 101, entrance transmission mechanism 102, relay transmission mechanism 104 and outlet delivery mechanism 103 bottom be equipped with height
Equal support leg 105, normal transmission mechanism 101, entrance transmission mechanism 102, relay transmission mechanism 104 and outlet delivery mechanism
103 include driving assembly 106 and conveyer belt, drives conveyer belt rotation, normal transmission mechanism 101, entrance by driving assembly 106
Transmission mechanism 102, relay transmission mechanism 104 and the combination of outlet delivery mechanism 103 are surrounded by closed transmission channel, closed biography
Defeated channel is equipped with the pallet 3 for mounted in pairing mode workpiece, and each pallet 3 is corresponding each station, the intelligence of the present embodiment
Assembly system 2 is equipped with two sets altogether, and the structure of two sets of Intelligent assembly systems 2 is identical, is all set in entrance transmission mechanism 102 and outlet
Between transmission mechanism 103, it is attached respectively with entrance transmission mechanism 102 and outlet delivery mechanism 103.
Intelligent assembly system 2 include main frame body 201, master control electronic box 202, power drive mechanism 206, cam manipulator 203,
Testing agency 205, intelligent positioning transmission mechanism 204 and switching plane, power drive mechanism 206 include spindle drive component, the
One cam drive component 4, the second cam drive component and third cam drive component, the first cam drive component 4, the second cam
Transmission component and third cam drive component are driven by spindle drive component realizes that synchronization action, switching plane are set to intelligence
The front end of assembly system 2, for realizing that loading and unloading interact with external automatic loading/unloading equipment.
Testing agency 205 includes synchronization lifting detection platform and detection device, synchronization lifting detection platform by detection bar and
Lifting seat is constituted, and detection bar is transversely mounted on lifting seat, and detection device is mounted in detection bar, and detection device extends to transmission
The top of pedestal 2041, and it is located at 3 top of pallet, lifting seat is driven by the second cam drive component and carries out elevating movement, thus
Drive detection device elevating movement to complete to detect.
As shown in Figure 4 to 7, intelligent positioning transmission mechanism 204 includes transmission pedestal 2041, lifting assembly 2042 and traction
Component 2043, lifting assembly 2042 and traction component 2043 are driven by the first cam drive component 4 and carry out elevating movement, transmit bottom
The head and the tail both ends of seat 2041 are docked with entrance transmission mechanism 102 and outlet delivery mechanism 103 respectively, transmission pedestal 2041
Top is equipped with the horizontal slide rail slid into for pallet 3, and traction component 2043 is for driving pallet 3 to be horizontally moved, lifting group
Part 2042 is for compressing pallet 3, to carry out precise positioning to pallet 3.The left side of pallet 3 is equipped with first sliding groove 301, pallet 3
Right side be equipped with second sliding slot 302, first sliding groove 301 and second sliding slot 302 are used to pairing and are caught in horizontal slide rail, second
The inner bottom surface of sliding slot 302, which is equipped with, clamps positioning column 303, and the top for clamping positioning column 303 is equipped with crawl positioning column 304, and crawl is fixed
Position column 304 is located at the top surface of second sliding slot 302.
Lifting assembly 2042 and traction component 2043 are all set in the right side of transmission pedestal 2041, and traction component 2043 is pacified
Top loaded on lifting assembly 2042, lifting assembly 2042 include lifting mainboard, cross slide way and several pieces of positioning plates 2044, cross
Direction guiding rail is horizontally installed in the top of lifting mainboard, and several pieces of 2044 proper alignments of positioning plate are fixed on the top of lifting mainboard,
The front end of positioning plate 2044 is equipped with the locating detent extended downwardly, and locating detent extends into second sliding slot 302, and is located to clamp and determine
The top of position column 303, locating detent are used to match the clamping positioning column 303 for compressing pallet 3, clamp positioning column 303 and are horizontally set at
In second sliding slot 302, clamping positioning column 303 be cylindrical body, clamp positioning column 303 top be convenient for locating detent pairing slide into from
And it is clamped the raised cambered surface of positioning, locating detent is made of the identical traveller of two root knot structures, and the bottom end of traveller is equipped with for auxiliary
The clamping inclined-plane of slide-in is helped, clamps and slides into two travellers after inclined-plane is contacted with raised cambered surface pairing convenient for making to clamp positioning column 303
Between.It goes up and down and is attached between the left side of mainboard and the right side of transmission pedestal 2041 by vertical guide, go up and down mainboard
Right side be equipped with follower supporting plate, the bottom of follower supporting plate is equipped with to be extended and the rolling for contacting with the first idler wheel backward
Face, the first idler wheel can be rolled along rolling surface.
Traction component 2043 includes electric power push rod, traction mainboard and traction pin plate 2045, and traction mainboard is mounted on electric power and pushes away
On the telescopic rod of bar, and the sliding block for drawing mainboard and cross slide way is attached, and makes to draw mainboard transversely guide rail progress level
Direction movement, traction pin plate 2045 are transversely mounted on the top of traction mainboard, and the top surface of traction pin plate 2045 is whole equipped with several
The front end of the pin 2046 arranged together, traction pin plate 2045 extends into second sliding slot 302, so that pin 2046 is located at crawl fixed
The lower section of position column 304, pin 2046 enter in the crawl positioning column 304 of pallet 3 for matched card, and crawl positioning column 304 is set vertically
The bottom for being placed in the top of second sliding slot 302, and grabbing positioning column 304 is that the indent for sliding into clamping is matched convenient for pin 2046
Slot, the edge of inner groovy are inner concave arc surface, and the top of pin 2046 is equipped with the crawl inclined-plane for assist sliding into, grab inclined-plane and
It is convenient for sliding into pin 2046 in inner groovy after inner concave arc surface pairing contact.When the first cam drive component 4 is upturned from
And vertically guide rail is risen drive lifting mainboard, enters 2046 matched card of pin in the crawl positioning column 304 of pallet 3, so
The telescopic rod elongation of electric power push rod drives pallet 3 to travel forward afterwards, and cam drive component resets after the movement in place of pallet 3, lifting
Mainboard decline, makes locating detent pairing compress the clamping positioning column 303 of pallet 3, draws mainboard at this time and resets, to complete to pallet
3 transmission and precise positioning.
As shown in figure 8, the first cam drive component 4 includes pinion stand 401, gear shaft 402, the first cam 403 and first
Rocking bar 404, gear shaft 402 are engaged with spindle drive component, are rotated by spindle drive component band movable gear shaft 402, first
Cam 403 is attached with gear shaft 402, and the first cam 403 is installed in the rear end of pinion stand 401 with gear shaft 402, and first
The middle part of rocking bar 404 is installed in rotation on the front end of pinion stand 401, and the rear end of the first rocking bar 404 connects with the first cam 403
Touching, is driven by the first cam 403, and the front end of the first rocking bar 404 is equipped with the first idler wheel, drives first when gear shaft 402 rotates
Cam 403 rotates, and the rear end of the first rocking bar 404 is swung by the drive of the first cam 403, while the front end of the first rocking bar 404
Tilting up and down is carried out, so that lifting assembly be driven to carry out elevating movement.
As shown in Fig. 9, Figure 10 and Figure 11, cam manipulator 203 altogether be equipped with it is more than two, cam manipulator 203 it is external
Equipped with sealing cover 2031, it is mounted side by side respectively in the rear of intelligent positioning transmission mechanism 204, every group of cam manipulator 203 wraps
Vertical mainboard 2033, guide assembly and horizontal bracket 2032 are included, horizontal bracket 2032 extends to forward the upper of transmission pedestal 2041
Side, and it is located at 3 top of pallet, automatic process and assemble component is installed on horizontal bracket 2032, automatic process and assemble component is used for
Workpiece on pallet 3 is processed automatically or automatic assembling, guide assembly include horizontal guide rail and upright guide rail, is led vertically
Rail is equipped with one group altogether, is mounted vertically in the rear and front end of vertical mainboard 2033 respectively, and master is equipped on the sliding block of upright guide rail
Bracket 2034 slide up and down main support 2034 can along upright guide rail, and horizontal bracket 2032 is fixedly mounted on horizontal guide rail
Front end, the sliding block of horizontal guide rail is mounted on the one side of main support 2034, make horizontal bracket 2032 and horizontal guide rail jointly into
The horizontal sliding of row.
Third cam drive component includes positioned at the cam drive component one in vertical 2033 left side of mainboard and positioned at vertical master
The cam drive component two on the right side of plate 2033, cam drive component one and cam drive component two by coaxially driving associated movement,
Horizontal direction is mobile, and cam drive component two is for driving level for driving horizontal bracket 2032 to carry out for cam drive component one
Bracket 2032 carries out vertical direction movement, drives cam drive component one and cam drive component when the movement of spindle drive component
Two realizations move synchronously, so that automatic process and assemble component be driven to realize automation processing or automatic assembling movement.
As shown in Figure 10 and Figure 11, cam drive component one is made of horizontal cam 2035 and rocking bar 1, and cam passes
Dynamic component two is made of vertical cam 2037 and rocking bar 2 2038, and horizontal cam 2035 is with vertical cam 2037 each parallel to vertical
Mainboard 2033, horizontal cam 2035 are attached with vertical cam 2037 by being horizontally through the synchronizing shaft of vertical mainboard 2033,
Synchronizing shaft is driven by Synchronous Transmission component 2039, and Synchronous Transmission component 2039 is engaged with spindle drive component and connect, and makes water
Periphery cam 2035 and vertical cam 2037 are driven by Synchronous Transmission component 2039 jointly realizes synchronous rotation, Synchronous Transmission component
2039 include driving gear, driving wheel, synchronizing wheel and flywheel, and driving wheel carries out coaxially connected, driving gear with driving gear
It is driven by spindle drive component, synchronizing wheel is mounted on synchronizing shaft, and synchronizing wheel, flywheel and driving wheel are nibbled by synchronous belt
Close connection.The bottom of rocking bar 1 is installed in rotation on the left side bottom end of vertical mainboard 2033, the middle part of rocking bar 1
Equipped with Level Promoting idler wheel, Level Promoting idler wheel is close to the lateral surface of horizontal cam 2035, and can be along horizontal cam 2035
Lateral surface rolls, and the top of rocking bar 1 is equipped with slider roller one, and the rear end of horizontal bracket 2032 is equipped with vertical slide plate, sliding
Idler wheel one is close to the side of vertical slide plate, and can roll along the side of vertical slide plate, when horizontal cam 2035 rotates, drives
Rocking bar 1 is swung, so that it is mobile to push horizontal bracket 2032 to carry out horizontal direction.The bottom of rocking bar 2 2038 is rotationally
It is mounted on the right side bottom end of vertical mainboard 2033, the middle part of rocking bar 2 2038 is equipped with vertical pushing rolling wheels, and vertical pushing rolling wheels are tight
The lateral surface of vertical cam 2037 is against, and can be rolled along the lateral surface of vertical cam 2037, the top of rocking bar 2 2038 is equipped with
The right side of slider roller two, main support 2034 is equipped with horizontal slide plate, and slider roller two can be rolled along horizontal slide plate, when vertical convex
When 2037 rotation of wheel, rocking bar 2 2038 is driven to swing, thus push the progress vertical direction of main support 2034 mobile, vertical mainboard
Front end is equipped with strip hollow out frame, and horizontal slide plate, which extends to the right, penetrates strip hollow out frame, when moving down on main support 2034 carries out
When dynamic, horizontal slide plate moves up and down in strip hollow out frame, and the upper end of horizontal slide plate is equipped with overhead gage, horizontal slide plate
Lower end is equipped with lower baffle plate, overhead gage and lower baffle plate each parallel to horizontal plane, is formed between overhead gage and lower baffle plate and is held for matching
It receives the horizontal concrete chute of slider roller two, makes can rolling along horizontal concrete chute for slider roller two.
As shown in figure 12, spindle drive component includes spindle motor 2061, main shaft 2062 and bearing block 2063, main shaft
It is attached between motor 2061 and main shaft 2062 by motor mount 2064, there are two bearing block 2063 is set altogether, point
It is not installed on the head and the tail both ends of main shaft 2062, main shaft 2062 is equipped with several equal-sized master gears 2065,
The periphery of main shaft 2062 is set with main shaft safety guard 2066, and the head and the tail both ends of main shaft safety guard 2066 are locked at two bearings
On seat 2063, main shaft safety guard 2066 is equipped with the open-work of several and the pairing of 2065 position of master gear, the first cam drive group
Part 4, the second cam drive component and third cam drive component are independently engaged with one of master gear 2065, by
It is dynamic that master gear 2065 drives the first cam drive component 4, the second cam drive component and third cam drive component to synchronize
Make.First cam drive component 4 and the second cam drive component are respectively positioned on the lower section of main shaft 2062, and with master gear 2065
Bottom be engaged, third cam drive component is located at the top of main shaft 2062, and with the top of master gear 2065 into
Row engagement.
As shown in Fig. 7, Figure 13 and Figure 14, pallet 3 is internally provided with electronic tag 305, and entrance transmission mechanism 102 includes
Intake assembly, intake assembly further include supplied materials sensor 109, and supplied materials sensor 109 is set to one end of entrance pedestal 107, support
The side of disk 3 is equipped with the induction pin for triggering supplied materials sensor 109.Outlet delivery mechanism 103 includes spout assembly, entrance group
Part includes entrance pedestal 107, intelligent card reader 108 and intelligent monitor system, and intelligent card reader 108 and intelligent monitor system carry out
It is electrically connected, the top of entrance pedestal 107 is the transmission entrance be connected with closed transmission channel, and pallet 3 is along closed transmission
Channel enters from transmission entrance, and pallet 3 makes electronic tag 305 close to intelligent card reader 108, intelligent card-reading after entering transmission entrance
Device 108 is used to read the information of electronic tag 305, and electronic tag 305 is set to the top surface of pallet 3, and intelligent card reader 108 is arranged
In the top of entrance pedestal 107, when pallet 3 enters from transmission entrance, electronic tag 305 is close to intelligent card reader 108
The information of electronic tag 305 is read in pairing, and when pallet 3 enters from transmission entrance, electronics mark is read in the pairing of intelligent card reader 108
The information of label 305, so as to match each pallet 3 of identification, and each pallet 3 for entering transmission entrance of intelligent monitoring.
The above content is specific preferred embodiment is combined, further detailed description of the invention, and it cannot be said that originally
The specific implementation of invention is only limited to these instructions.For those of ordinary skill in the art to which the present invention belongs, not
Under the premise of being detached from present inventive concept, a number of simple deductions or replacements can also be made, is regarded as protection scope of the present invention.
Claims (8)
1. intelligent and high-efficiency standard assembling line, including circulating Transmission system and Intelligent assembly system, circulating Transmission system
Including normal transmission mechanism, entrance transmission mechanism and outlet delivery mechanism, normal transmission mechanism, entrance transmission mechanism and oral instructions out
The bottom of transfer mechanism is equipped with the equal support leg of height, and normal transmission mechanism, entrance transmission mechanism and outlet delivery mechanism are equal
Including driving assembly and conveyer belt, conveyer belt rotation, normal transmission mechanism, entrance transmission mechanism and outlet are driven by driving assembly
Transmission mechanism combination is surrounded by closed transmission channel, and closed transmission channel is equipped with the pallet for mounted in pairing mode workpiece,
Each pallet is corresponding each station, and Intelligent assembly system is set between entrance transmission mechanism and outlet delivery mechanism, point
It is not attached with entrance transmission mechanism and outlet delivery mechanism, it is characterised in that: Intelligent assembly system includes main frame body, master control
Electronic box, power drive mechanism, cam manipulator, testing agency, intelligent positioning transmission mechanism and switching plane, power drive mechanism
Including spindle drive component, the first cam drive component, the second cam drive component and third cam drive component, the first cam
Transmission component, the second cam drive component and third cam drive component are driven by spindle drive component and realize synchronization action,
Switching plane is set to the front end of Intelligent assembly system, for realizing that loading and unloading interact with external automatic loading/unloading equipment；Intelligence
Energy localized delivery mechanism includes that transmission pedestal, lifting assembly and traction component, lifting assembly and traction component are passed by the first cam
Dynamic component, which drives, carries out elevating movement, and the head and the tail both ends for transmitting pedestal are carried out with entrance transmission mechanism and outlet delivery mechanism respectively
Docking, the top for transmitting pedestal are equipped with the horizontal slide rail slid into for pallet, and traction component is for driving pallet carry out level shifting
Dynamic, lifting assembly is for compressing pallet, to carry out precise positioning to pallet, the first cam drive component includes pinion stand, tooth
Wheel shaft, the first cam and the first rocking bar, gear shaft are engaged with spindle drive component, by spindle drive component band movable gear shaft
Rotation, the first cam are attached with gear shaft, and the first cam is installed in the rear end of pinion stand with gear shaft, the first rocking bar
Middle part is installed in rotation on the front end of pinion stand, the rear end of the first rocking bar and the first cam contact, by the first cam driven, the
The front end of one rocking bar is equipped with the first idler wheel, and the first idler wheel can be rolled along lifting assembly, drives first when gear shaft rotation
Cam rotation, the rear end of the first rocking bar are swung by the first cam driven, while the front end of the first rocking bar carries out tilting up and down,
To drive lifting assembly to carry out elevating movement；Testing agency includes synchronization lifting detection platform and detection device, synchronization lifting
Detection platform is made of detection bar and lifting seat, and detection bar is transversely mounted on lifting seat, and detection device is mounted in detection bar,
Detection device extends to the top of transmission pedestal, and is located above pallet, and lifting seat is driven by the second cam drive component and carried out
Elevating movement, to drive detection device elevating movement to complete to detect；Cam manipulator be equipped with altogether it is more than two, respectively side by side
It is installed on the rear of intelligent positioning transmission mechanism, every group of cam manipulator includes vertical mainboard, guide assembly and horizontal bracket,
Horizontal bracket extends to forward the top of transmission pedestal, and is located above pallet, is equipped with automatic process and assemble on horizontal bracket
Component, automatic process and assemble component is used to process the workpiece on pallet automatically or automatic assembling, guide assembly include
Horizontal guide rail and upright guide rail, upright guide rail are equipped with one group altogether, are mounted vertically in the rear and front end of vertical mainboard respectively, and perpendicular
The sliding block of straight guide is equipped with main support, slide up and down main support can along upright guide rail, horizontal bracket is fixedly mounted on
The sliding block of the front end of horizontal guide rail, horizontal guide rail is mounted on the one side of main support, make horizontal bracket and horizontal guide rail jointly into
The horizontal sliding of row；Third cam drive component includes cam drive component one on the left of the vertical mainboard and is located at vertical mainboard
By coaxially driving associated movement, cam is passed for the cam drive component two on right side, cam drive component one and cam drive component two
Horizontal direction is mobile, and cam drive component two is for driving horizontal bracket to be erected for driving horizontal bracket to carry out for dynamic component one
Histogram drives cam drive component one and cam drive component two to realize synchronous fortune to movement when the movement of spindle drive component
It is dynamic, so that automatic process and assemble component be driven to realize automation processing or automatic assembling movement.
2. intelligent and high-efficiency standard assembling line according to claim 1, it is characterised in that: the cam drive component one by
Horizontal cam and rocking bar one are constituted, and cam drive component two is made of vertical cam and rocking bar two, horizontal cam and vertical cam
Each parallel to vertical mainboard, horizontal cam is attached with vertical cam by being horizontally through the synchronizing shaft of vertical mainboard, synchronous
Axis is driven by Synchronous Transmission component, and Synchronous Transmission component is engaged with spindle drive component and connect, and makes horizontal cam and vertical
Cam is driven by Synchronous Transmission component jointly and realizes synchronous rotation；The bottom of rocking bar one is installed in rotation on a left side for vertical mainboard
The middle part of side bottom end, rocking bar one is equipped with Level Promoting idler wheel, and Level Promoting idler wheel is close to the lateral surface of horizontal cam, and can edge
The lateral surface of horizontal cam rolls, and the top of rocking bar one is equipped with slider roller one, and the rear end of horizontal bracket is equipped with vertical slide plate, sliding
Dynamic idler wheel one is close to the side of vertical slide plate, and can roll along the side of vertical slide plate, and when horizontal cam rotation, band shakes
Bar one is swung, so that it is mobile to push horizontal bracket to carry out horizontal direction；The bottom of rocking bar two is installed in rotation on vertical mainboard
Right side bottom end, the middle part of rocking bar two is equipped with vertical pushing rolling wheels, and vertical pushing rolling wheels are close to the lateral surface of vertical cam, and
It can be rolled along the lateral surface of vertical cam, the top of rocking bar two is equipped with slider roller two, and the right side of main support is equipped with horizontal sliding
Plate, slider roller two can be rolled along horizontal slide plate, when the rotation of vertical cam, drive rocking bar two to swing, to push main support
It is mobile to carry out vertical direction.
3. intelligent and high-efficiency standard assembling line according to claim 2, it is characterised in that: the medial surface of the horizontal bracket
Equipped with the locating slot for mounted in pairing mode horizontal guide rail, horizontal guide rail is made to be parallel to horizontal bracket.
4. intelligent and high-efficiency standard assembling line according to claim 2, it is characterised in that: the Synchronous Transmission component includes
Gear, driving wheel, synchronizing wheel and flywheel are driven, driving wheel and driving gear progress are coaxially connected, and driving gear is passed by main shaft
Dynamic component drives, and synchronizing wheel is mounted on synchronizing shaft, and synchronizing wheel, flywheel and driving wheel are engaged connection by synchronous belt.
5. intelligent and high-efficiency standard assembling line according to claim 2, it is characterised in that: the front end of the vertical mainboard is set
There is strip hollow out frame, horizontal slide plate, which extends to the right, penetrates strip hollow out frame, and when main support moves up and down, level is sliding
Plate moves up and down in strip hollow out frame, and the upper end of horizontal slide plate is equipped with overhead gage, and the lower end of horizontal slide plate is equipped with down
Baffle, overhead gage and lower baffle plate form between overhead gage and lower baffle plate each parallel to horizontal plane and accommodate slider roller for matching
Two horizontal concrete chute makes can rolling along horizontal concrete chute for slider roller two.
6. intelligent and high-efficiency standard assembling line according to claim 4, it is characterised in that: the left side of the pallet is equipped with
First sliding groove, the right side of pallet are equipped with second sliding slot, and first sliding groove and second sliding slot are used to pairing and are caught in horizontal slide rail,
The inner bottom surface of second sliding slot, which is equipped with, clamps positioning column, and the top for clamping positioning column is equipped with crawl positioning column, and crawl positioning column is located at
The top surface of second sliding slot；Lifting assembly and traction component are all set in the right side of transmission pedestal, and traction component is installed on lifting
The top of component, lifting assembly include that lifting mainboard, cross slide way and several pieces of positioning plates, cross slide way are horizontally installed in lifting
The top of mainboard, several pieces of positioning plate proper alignments are fixed on the top of lifting mainboard, and the front end of positioning plate, which is equipped with, to be extended downwardly
Locating detent, locating detent extends into second sliding slot, and is located at the top for clamping positioning column, and locating detent compresses support for matching
The clamping positioning column of disk goes up and down and is attached between the left side of mainboard and the right side of transmission pedestal by vertical guide, risen
The right side for dropping mainboard is equipped with follower supporting plate, and the bottom of follower supporting plate, which is equipped with, to be extended backward and for contacting with the first idler wheel
Rolling surface, the first idler wheel can be rolled along rolling surface；Traction component includes electric power push rod, traction mainboard and traction pin plate, is led
Draw mainboard to be mounted on the telescopic rod of electric power push rod, and the sliding block for drawing mainboard and cross slide way is attached, makes to draw mainboard
Transversely guide rail carries out horizontal motion, and traction pin plate is transversely mounted on the top of traction mainboard, and the top surface for drawing pin plate is set
There is the pin of several proper alignments, the front end for drawing pin plate extends into second sliding slot, and pin is made to be located at crawl positioning column
Lower section, pin enters in the crawl positioning column of pallet for matched card；When the first cam drive component is upturned to band
Vertically guide rail is risen dynamic lifting mainboard, enter pin matched card in the crawl positioning column of pallet, then electric power push rod
Telescopic rod elongation drives pallet forward, and rear cam drive component resets tray motion in place, and lifting mainboard decline makes to position
Pawl pairing compresses the clamping positioning column of pallet, draws mainboard at this time and resets, to complete the transmission and precise positioning to pallet.
7. intelligent and high-efficiency standard assembling line according to claim 6, it is characterised in that: the clamping positioning column is laterally set
Be placed in second sliding slot, clamping positioning column be cylindrical body, clamp positioning column top be convenient for locating detent pairing slide into
Row clamps the raised cambered surface of positioning, and locating detent is made of the identical traveller of two root knot structures, and the bottom end of traveller is equipped with for assisting sliding
The clamping inclined-plane entered is clamped after inclined-plane is contacted with raised cambered surface pairing and is slid between two travellers convenient for making to clamp positioning column.
8. intelligent and high-efficiency standard assembling line according to claim 6, it is characterised in that: the crawl positioning column is set vertically
The bottom for being placed in the top of second sliding slot, and grabbing positioning column is that the inner groovy for sliding into clamping is matched convenient for pin, inner groovy
Edge is inner concave arc surface, and the top of pin is equipped with the crawl inclined-plane for assisting sliding into, and crawl inclined-plane is matched with inner concave arc surface to be docked
It is convenient for sliding into pin in inner groovy after touch.
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| CN201611257054.1A CN106736526B (en) | 2016-12-30 | 2016-12-30 | Intelligent and high-efficiency standard assembling line |
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| CN201611257054.1A CN106736526B (en) | 2016-12-30 | 2016-12-30 | Intelligent and high-efficiency standard assembling line |
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| CN106736526B true CN106736526B (en) | 2019-02-22 |
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| CN106736526A (en) | 2017-05-31 |
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