CN106702469A - Two-end tin-plating automatic production line - Google Patents
Two-end tin-plating automatic production line Download PDFInfo
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- CN106702469A CN106702469A CN201510477948.0A CN201510477948A CN106702469A CN 106702469 A CN106702469 A CN 106702469A CN 201510477948 A CN201510477948 A CN 201510477948A CN 106702469 A CN106702469 A CN 106702469A
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Abstract
The invention relates to a two-end tin-plating automatic production line. The two-end tin-plating automatic production line includes a loading device, a first cleaning device, a tin-plating tank, a second cleaning device and an unloading device which are successively connected; the tin-plating tank, the first cleaning device and the second cleaning device are all connected with a PLC and an exhausting system; the first cleaning device comprises an electrolysis oil-removing tank, a water washing tank, a pickling tank, a passivation tank and an activation tank; the second cleaning device comprises an ultrasonic cleaning and tank, a neutralization tank, a water washing tank and a dry-scalding tank; the electrolysis oil-removing tank, the pickling tank, the passivation tank, the activation tank, the tin-plating tank and the neutralization tank are each provided with a Feiba; the Feiba comprises a Feiba base, a tin-plating liquid box group, a Feiba frame, and a cover sheet covering the tin-plating liquid box group. Compared with the prior art, the two-end tin-plating automatic production line has controllable programming operation; wastewater is greatly reduced, and thus the wastewater treatment cost is reduced; the work environment is improved, and odor generated by chemical agents required for electroplating is directly discharged through an air treatment device via the exhausting system.
Description
Technical field
The invention belongs to copper wire tin-plating technical field, more particularly, to a kind of tin plating automatic assembly line in two ends.
Background technology
The tin plating technological process of copper bar is：Polishing pre-treatment → pure water washes → acid wash passivation workpiece → drying moisture → JLR-510 protections treatment → circulating water wash clean → hot-water soak（100 DEG C or so, to be used for workpiece intensification, it is therefore an objective to allow moisture voluntarily to volatilize or dry）→ drying → packaging closures.When pickling, passivation are separately processed, more by the way of workpiece is integrally immersed in acid wash passivation liquid, being suitable for small parts or inside can carry out the pipeline of liquid circulation, linear equipment.By acid wash passivation unite two into one treatment when, can be using liquid immersion way (be adapted to scope ibid), it would however also be possible to employ lotion is smeared.If copper bar local tin plating, need frock clamp to aid in implementing, the design of copper bar tin plated clamp is directly connected to each technological process, finally influence tin plating quality, in the prior art, the position that need not be plated is blocked, then whole workpiece is put into plating solution.
At present for the product of most two ends plating, using artificial operation, so that operating personnel greatly increase because of the probability that safety problem occur in environment, temperature and live medicament；Another operating aspect can not carry out effective management and control for the standardization of Product Process；The waste water that the current mode of operation of energy consumption aspect is produced is more, which increases cost for wastewater treatment.
The content of the invention
The purpose of the present invention is：It is improved for the existing two ends tin plating production line of tin plating copper bar, realization automatically controls tin plating production line, pickling, passivation, activation, tin plating, neutralization station are correspondingly arranged winged bar in the production line, for clamping workpiece, the position to be electroplated individually is electroplated simultaneously, and is all put into plating night without whole workpiece.To realize the purpose, the present invention is adopted the following technical scheme that：
A kind of tin plating automatic assembly line in two ends, including the feeding device, the first cleaning device, pot, the second cleaning device and the blanking device that are sequentially connected, first cleaning device, pot, the second cleaning device are all connected with PLC and exhausting system, and the exhausting system is provided with air processor；First cleaning device includes the electrolytic degreasing groove, the first rinsing bowl, descaling bath, the second rinsing bowl, deactivation slot, the 3rd rinsing bowl, activated bath, the 4th rinsing bowl that are sequentially connected；Second cleaning device includes the 5th rinsing bowl, ultrasonic wave cleaning tankage, neutralization chamber, the 6th rinsing bowl, the dry groove that are sequentially connected；Winged bar is equipped with the electrolytic degreasing groove, descaling bath, deactivation slot, activated bath, pot, neutralization chamber；The winged bar includes flying bar base and the tin plating liquid case group located at base two ends, flies bar framework, and cover plate is connected with the winged bar framework, and the cover plate is placed in the tin plating liquid case group.Copper bar to be plated is placed on winged bar base, is then embedded in by flying bar framework and is flown bar base, is formed and is fitted close, and is electroplated inside tin plating liquid case group, without with the part of plating then it is exposed outside.
Further, the winged bar framework includes that first flies bar frame, and the two second winged bar framves that bar frame two ends are connected respectively are flown with first, and the first link that bar frame is connected is flown with second, and first link is used to be connected with cover plate；Described first flies bar frame is connected with two spring bases.
Further, fixture is additionally provided with the winged bar framework, the fixture is used to fix copper bar.Fixture fixes copper bar, prevents from being deformed when copper bar is long.
Further, the cover plate includes the cap, connecting portion and the plate that are sequentially connected.
Further, the plate is provided with draw-in groove, and the draw-in groove is used to fix copper bar.
Further, it is placed with mother liquor tank on the winged bar base.
Further, the position of position corresponding with tin plating liquid case group is provided with water pump on the winged bar base, and the water pump connects the mother liquor case groove.Mother liquor is stored in mother liquor tank, and being pumped into plating liquid case group by water pump is electroplated
Further, the electrolytic degreasing groove, the first rinsing bowl, the second rinsing bowl, the 3rd rinsing bowl are 2.
Further, it is provided with spareslots between the descaling bath and second rinsing bowl.
Further, it is provided with tin plating spareslots between the 4th rinsing bowl and the pot.
Compare prior art, the device have the advantages that：
（1）PLC controls the working condition of each station, and working time stabilization, electroplating quality is uniform and stable.
（2）Winged bar is equipped with electrolytic degreasing groove, descaling bath, deactivation slot, activated bath, pot, neutralization chamber, fly bar to be fixed the workpiece to be plated, and fly to be set on bar sealing space electroplated and electric cleaning before copper plating, plating after clean the step of, electroplate liquid and cleaning fluid are saved, and ensure that plating quality.
（3）More current artificial operation, the tin plating transfer matic in two ends has can be with the programmed operation of management and control；The more manually-operated a large amount of reductions of waste water of day discharge, significantly reduce cost for wastewater treatment；Working site order is significantly improved, while working environment is also much improved, the smell that the chemical agent needed for plating is produced directly is discharged by exhausting system after air processor.
Brief description of the drawings
Fig. 1 is the tin plating automatic assembly line schematic diagram in two ends of the present invention；
Fig. 2 is the winged bar structural representation of the present invention；
Fig. 3 is cover plate structural representation of the present invention；
In figure,1- feeding devices,The cleaning devices of 2- first,21- electrolytic degreasing grooves,The rinsing bowls of 22- first,23- descaling baths,The rinsing bowls of 24- second,25- deactivation slots,The rinsing bowls of 26- the 3rd,27- activated baths,The rinsing bowls of 28- the 4th,29- spareslots,The tin plating spareslots of 30-,3- pots,The cleaning devices of 4- second,The rinsing bowls of 41- the 5th,42- ultrasonic waves clean tankage,43- neutralization chambers,The rinsing bowls of 44- the 6th,The dry grooves of 45-,5- blanking devices,61- flies bar base,The tin plating liquid case groups of 63-,64- flies bar framework,641- first flies bar frame,642- second flies bar frame,The links of 643- first,644- spring bases,65- cover plates,651- caps,652- connecting portions,653- plates,654- draw-in grooves,66- fixtures,7- mother liquor tanks,8- water pumps,9- exhausting systems.
Specific embodiment
With reference to embodiment and accompanying drawing, the invention will be further described.
Operation principle of the invention is：Workpiece to be plated is placed and is flown on bar mounting, adjustment, clamping plating piece（Purpose is the stabilization for ensuring electric conductivity stabilization and plating piece）, then winged bar is embedded in corresponding draw-in groove（Purpose is isolation and sealing plating solution）, controlling to drive a vehicle by PLC carry out two ends plating by the processing step and time of setting.
Workflow of the invention：
Feeding, row extensions-hand-operated clamping-insertion fly bar-starting device-electrolytic degreasing-electrolytic degreasing -- washing 1-washing 2-- pickling -- washing 1-washing 2-washing 3-passivation-washing 1-washing 2-exchange position -- activation -- washing-it is standby -- it is tin plating -- cleaning of washing-ultrasonic wave -- neutralization -- washing -- hot water it is dry-under extension
As Figure 1-3, a kind of tin plating automatic assembly line in two ends, including the feeding device 1, the first cleaning device 2, pot 3, the second cleaning device 4 and the blanking device 5 that are sequentially connected, first cleaning device 2, pot 3, the second cleaning device 4 are all connected with PLC and exhausting system, and the exhausting system is provided with air processor；First cleaning device includes two electrolytic degreasing grooves, 21, two the first rinsing bowls 22, descaling bath 23,29, two the second rinsing bowls 24 of spareslots, deactivation slot 25, two the 3rd rinsing bowls 26, activated bath 27, the 4th rinsing bowls 28 for being sequentially connected；Second cleaning device includes the 5th rinsing bowl 41, the ultrasonic wave cleaning tankage 42, neutralization chamber 43, the 6th rinsing bowl 44, the dry groove 45 that are sequentially connected；Winged bar is equipped with the electrolytic degreasing groove 21, descaling bath 23, deactivation slot 25, activated bath 27, tin plating spareslots 30, pot 3, neutralization chamber 43；The winged bar includes flying bar base 61 and the tin plating liquid case group 63 located at the winged two ends of bar base 61, flies bar framework 64, and cover plate 65 is connected with the winged bar framework 64, and the cover plate 65 is placed in the tin plating liquid case group 63.
The winged bar framework 64 includes that first flies bar frame 641, and the two second winged bar framves 642 that the two ends of bar frame 641 are connected respectively are flown with first, and the first link 643 that bar frame 642 is connected is flown with second, and first link 643 is used to be connected with cover plate 65；Described first flies bar frame 641 is connected with two spring bases 644.
Fixture 66 is additionally provided with the winged bar framework 64, the fixture 66 is used to fix copper bar；The cover plate 65 includes the cap 651, connecting portion 652 and the plate 653 that are sequentially connected；The plate 653 is provided with draw-in groove 654, and the draw-in groove 654 is used to fix copper bar.
Mother liquor tank 7 is placed with the winged bar base 61.
Water pump 8 is provided with the winged bar base 61 with the position of the corresponding position of tin plating liquid case group 63, the water pump 8 connects the mother liquor case groove 7, for mother liquor to be drawn into tin plating liquid case group.
Finally it should be noted that：Above example is only used to illustrate the present invention and not limit technical scheme described in the invention；Therefore, although this specification with reference to each above-mentioned embodiment to present invention has been detailed description, it will be understood by those within the art that, still the present invention can be modified or equivalent；And technical scheme that all do not depart from the spirit and scope of the present invention and its improvement, it all should cover in scope of the presently claimed invention.
Claims (10)
1. a kind of tin plating automatic assembly line in two ends, including the feeding device being sequentially connected（1）, the first cleaning device（2）, pot（3）, the second cleaning device（4）And blanking device（5）, it is characterised in that：
First cleaning device（2）, pot（3）, the second cleaning device（4）It is all connected with PLC and exhausting system（9）, the exhausting system（9）It is provided with air processor；
First cleaning device includes the electrolytic degreasing groove being sequentially connected（21）, the first rinsing bowl（22）, descaling bath（23）, the second rinsing bowl（24）, deactivation slot（25）, the 3rd rinsing bowl（26）, activated bath (27), the 4th rinsing bowl（28）；
Second cleaning device includes the 5th rinsing bowl being sequentially connected（41）, ultrasonic wave cleaning tankage（42）, neutralization chamber（43）, the 6th rinsing bowl（44）, dry groove（45）；
The electrolytic degreasing groove（21）, descaling bath（23）, deactivation slot（25）, activated bath（27）, pot（3）, neutralization chamber（43）On be equipped with winged bar；
The winged bar includes flying bar base（61）And located at winged bar base（61）The tin plating liquid case group at two ends（63）, fly bar framework（64）, the winged bar framework（64）On be connected with cover plate（65）, the cover plate（65）It is placed on the tin plating liquid case group（63）On.
2. the tin plating automatic assembly line in two ends according to claim 1, it is characterised in that：The winged bar framework（64）Fly bar frame including first（641）, bar frame is flown with first（641）The two second winged bar framves that two ends connect respectively（642）, bar frame is flown with second（642）The first link being connected（643）, first link（643）For and cover plate（65）It is connected；Described first flies bar frame（641）It is connected with two spring bases（644）.
3. the tin plating automatic assembly line in two ends according to claim 1, it is characterised in that：The winged bar framework（64）On be additionally provided with fixture（66）, the fixture（66）For fixing copper bar.
4. the tin plating automatic assembly line in two ends according to claim 1, it is characterised in that：The cover plate（65）Including the cap being sequentially connected（651）, connecting portion（652）And plate（653）.
5. the tin plating automatic assembly line in two ends according to claim 4, it is characterised in that：The plate（653）It is provided with draw-in groove（654）, the draw-in groove（654）For fixing copper bar.
6. the tin plating automatic assembly line in two ends according to claim 1, it is characterised in that：The winged bar base（61）On be placed with mother liquor tank（7）.
7. the tin plating automatic assembly line in two ends according to claim 6, it is characterised in that：The winged bar base（61）On with tin plating liquid case group（63）The position of corresponding position is provided with water pump（8）, the water pump（8）Connect the mother liquor case groove（7）.
8. the tin plating automatic assembly line in two ends according to claim 1, it is characterised in that：The electrolytic degreasing groove（21）, the first rinsing bowl（22）, the second rinsing bowl（24）, the 3rd rinsing bowl（26）It is 2.
9. the tin plating automatic assembly line in two ends according to claim 1, it is characterised in that：The descaling bath（23）With second rinsing bowl（24）Between be provided with spareslots（29）.
10. the tin plating automatic assembly line in two ends according to claim 1, it is characterised in that：4th rinsing bowl（28）With the pot（3）Between be provided with tin plating spareslots（30）.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201510477948.0A CN106702469B (en) | 2015-08-07 | 2015-08-07 | The tin plating automatic assembly line in both ends |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510477948.0A CN106702469B (en) | 2015-08-07 | 2015-08-07 | The tin plating automatic assembly line in both ends |
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| CN106702469A true CN106702469A (en) | 2017-05-24 |
| CN106702469B CN106702469B (en) | 2019-03-22 |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107245750A (en) * | 2017-07-19 | 2017-10-13 | 常州日月机械有限公司 | A kind of copper bar continuous tin plating production line |
| CN107385498A (en) * | 2017-07-27 | 2017-11-24 | 肇庆市中南天实业有限公司 | Copper bar is tin plating to use cylinder groove and the tin plating production equipment of full-automatic copper bar and method |
| CN108950672A (en) * | 2018-08-10 | 2018-12-07 | 东部超导科技（苏州）有限公司 | Superconducting tape electrochemical polishing system |
| CN109852915A (en) * | 2019-03-25 | 2019-06-07 | 扬中市新江镀业有限公司 | A kind of continuous tin plating production line |
| CN110644040A (en) * | 2019-10-30 | 2020-01-03 | 扬中市新江镀业有限公司 | Full-automatic aluminum bar two-end tinning production line |
| CN110829141A (en) * | 2018-08-09 | 2020-02-21 | 海安能达电气有限公司 | Process method for manufacturing transformer copper bar |
| CN111519233A (en) * | 2020-04-22 | 2020-08-11 | 太仓市施美电镀有限公司 | Nickel plating production line and electroplating process thereof |
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| CN202030844U (en) * | 2011-02-12 | 2011-11-09 | 胜利油田胜鑫防腐有限责任公司 | Vertical type electroplating production line of tungsten-alloy oil sleeve and drilling rod |
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| CN204939653U (en) * | 2015-08-07 | 2016-01-06 | 大全集团有限公司成套分公司 | The zinc-plated automatic production line in two ends |
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| JPS61190100A (en) * | 1985-02-18 | 1986-08-23 | Nippon Steel Corp | Continuous electrolytic treatment installation for steel sheet |
| JPH03249197A (en) * | 1990-02-28 | 1991-11-07 | Kawasaki Steel Corp | Continuous wet process treating device for metallic band material |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107245750A (en) * | 2017-07-19 | 2017-10-13 | 常州日月机械有限公司 | A kind of copper bar continuous tin plating production line |
| CN107385498A (en) * | 2017-07-27 | 2017-11-24 | 肇庆市中南天实业有限公司 | Copper bar is tin plating to use cylinder groove and the tin plating production equipment of full-automatic copper bar and method |
| CN110829141A (en) * | 2018-08-09 | 2020-02-21 | 海安能达电气有限公司 | Process method for manufacturing transformer copper bar |
| CN108950672A (en) * | 2018-08-10 | 2018-12-07 | 东部超导科技（苏州）有限公司 | Superconducting tape electrochemical polishing system |
| CN108950672B (en) * | 2018-08-10 | 2019-09-10 | 东部超导科技（苏州）有限公司 | Superconducting tape electrochemical polishing system |
| CN109852915A (en) * | 2019-03-25 | 2019-06-07 | 扬中市新江镀业有限公司 | A kind of continuous tin plating production line |
| CN110644040A (en) * | 2019-10-30 | 2020-01-03 | 扬中市新江镀业有限公司 | Full-automatic aluminum bar two-end tinning production line |
| CN111519233A (en) * | 2020-04-22 | 2020-08-11 | 太仓市施美电镀有限公司 | Nickel plating production line and electroplating process thereof |
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Effective date of registration: 20191121 Address after: 212000 Jiangsu city of Zhenjiang province Yangzhong city new town of New South Road, No. 154 Patentee after: Zhenjiang Daquan Metal Surface Treatment Co., Ltd. Address before: 212000 Jiangsu city of Zhenjiang province Yangzhong city new town of New South Road, No. 154 Patentee before: DAQO GROUP CO., LTD., COMPLETE SET BRANCH |
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