CN204265878U - Continuous entirety conveyance plating conveying production line - Google Patents
Continuous entirety conveyance plating conveying production line Download PDFInfo
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- CN204265878U CN204265878U CN201420684282.7U CN201420684282U CN204265878U CN 204265878 U CN204265878 U CN 204265878U CN 201420684282 U CN201420684282 U CN 201420684282U CN 204265878 U CN204265878 U CN 204265878U
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- 238000007747 plating Methods 0.000 title claims abstract description 16
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 14
- 230000005540 biological transmission Effects 0.000 claims abstract description 39
- 238000009713 electroplating Methods 0.000 claims abstract description 30
- 238000005406 washing Methods 0.000 claims abstract description 17
- 239000000463 material Substances 0.000 claims abstract description 3
- 239000011248 coating agent Substances 0.000 claims abstract 2
- 238000000576 coating method Methods 0.000 claims abstract 2
- 230000007423 decrease Effects 0.000 abstract 1
- 238000006073 displacement reaction Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 8
- 230000001360 synchronised effect Effects 0.000 description 5
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
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- Electroplating Methods And Accessories (AREA)
Abstract
Description
技术领域 technical field
本实用新型涉及电镀生产技术领域，尤其涉及用于五金类挂件电镀产品的输送生产线。 The utility model relates to the technical field of electroplating production, in particular to a conveying production line for electroplating products of hardware pendants.
背景技术 Background technique
在电镀过程中，工件一般都需要依次经过几十道工艺才能完成整个电镀过程，在整个工艺过程中工件的输送方式就显的尤为重要，采用合适的输送方式不仅关系到生产效率及成本，也关系到生产过程能否顺利实现。目前业内五金电镀使用的过水线，运行动作一般包括：全体提升，平移，全体下降，此动作重复传动，进行电镀生产，需要所有的工位行走的距离及电镀时间必须同步。而许多电镀产品的电镀时间有差别，对于产品电镀时间部分同步，部分不同步的情况，传统的过水线无法做到。 In the electroplating process, the workpiece generally needs to go through dozens of processes in order to complete the entire electroplating process. In the entire process, the conveying method of the workpiece is particularly important. The use of a suitable conveying method is not only related to production efficiency and cost, but also It is related to the smooth realization of the production process. At present, the running action of the water line used in hardware electroplating in the industry generally includes: overall lifting, translation, and overall lowering. This action is repeated for transmission. For electroplating production, the walking distance of all stations and the electroplating time must be synchronized. However, the electroplating time of many electroplating products is different. For the situation that the electroplating time of the products is partially synchronized and some are not synchronized, the traditional water line cannot do it.
发明内容 Contents of the invention
针对现有技术的不足，本实用新型提供一种减少行车的数量和场地的占地面积的连续整体搬送电镀输送生产线。 Aiming at the deficiencies of the prior art, the utility model provides a continuous overall conveying and electroplating conveying production line which reduces the number of driving vehicles and the occupied area of the site.
本实用新型的技术方案为：连续整体搬送电镀输送生产线，其特征在于：其包括用于传输电镀工件的传输装置、安装于传输装置两端的下料提升小车和上料提升小车、天车、支撑天车运动的天车路轨；所述传输装置包括：镀槽、水洗槽、槽面传动装置、槽面传动装置上设置的多个用于挂载待电镀工件的飞巴、设置于所述槽面传动装置上方的行车路轨、行车传动装置、安装于所述行车路轨上的若干个提升横移行车、以及固定安装于行车传动装置上的若干个挂钩。 The technical solution of the utility model is: continuous integral conveying and conveying production line for electroplating, which is characterized in that it includes a conveying device for conveying electroplating workpieces, a loading and unloading elevating trolley installed at both ends of the conveying device, a crane, a support Crane track for crane movement; the transmission device includes: a plating tank, a water washing tank, a tank surface transmission device, a plurality of flybars for mounting workpieces to be electroplated on the tank surface transmission device, and a plurality of flybars arranged on the tank surface The driving rail above the surface transmission device, the driving transmission device, several lifting and traversing cranes installed on the driving rail, and several hooks fixedly installed on the driving transmission device.
所述行车路轨固定，所述提升横移行车上下左右运动带动所述行车传动装置运动，所述挂钩也跟着运动。 The driving rail is fixed, and the lifting and traversing driving moves up, down, left, and right to drive the driving transmission device to move, and the hook also moves accordingly.
所述镀槽和水洗槽均为若干个。 There are several plating tanks and washing tanks.
所述的提升横移行车为4个。 There are 4 lifting and traversing cranes described.
本实用新型的工作原理：首先在飞巴上放好工件，通过上料提升小车将飞巴送入到槽面传动装置上，槽面传动装置带动飞巴上的工件运动至镀槽，工件放下后，不提起来，工件可直接在镀槽中平移，完成该电镀过程后，提升横移行车带动行车传动装置向下运动，通过行车传动装置上的挂钩将飞巴及工件提起，提升横移行车向上运动，然后向前平移进入水洗槽上方，提升横移行车带动行车传动装置向下运动，工件进入水洗槽，待工件水洗后，再次通过挂钩将飞巴及工件提起，平移进入下一个镀槽，工件可直接在该镀槽中平移，完成该电镀过程后，再次通过挂钩将飞巴及工件提起，进入第二个水洗槽，待工件水洗后，继续上述动作，通过其他镀槽电镀和水洗，直到工件进入最后一个水洗槽，电镀完成，工件被取下，飞巴被下料提升小车接住，通过下料提升小车将飞巴提升，由天车接住，天车将飞巴送到上料提升小车处，上料提升小车接住飞巴并下降至槽面传动装置处后，在飞巴上放好工件，然后将飞巴送入槽面传动装置上，进行下一批工件的传输。 The working principle of the utility model: first place the workpiece on the flying bar, and send the flying bar to the groove surface transmission device through the feeding and lifting trolley, and the groove surface driving device drives the workpiece on the flying bar to move to the plating tank, and the workpiece is put down Finally, the workpiece can be directly translated in the plating tank without lifting it up. After the electroplating process is completed, the lifting and traversing driving device drives the driving transmission device to move downward. The car moves upwards, then moves forward and enters the top of the washing tank, lifts and traverses the driving device to drive the driving device to move downward, and the workpiece enters the washing tank. The workpiece can be directly moved in the plating tank. After the electroplating process is completed, the flybar and the workpiece are lifted by the hook again, and enter the second washing tank. Washing until the workpiece enters the last water washing tank, the electroplating is completed, the workpiece is removed, the flying bus is caught by the unloading lifting trolley, the flying bus is lifted by the unloading lifting trolley, caught by the crane, and the flying bus is sent by the crane Arrive at the loading and lifting trolley, after the loading and lifting trolley catches the flying bar and descends to the groove surface transmission device, place the workpiece on the flying bar, and then send the flying bar to the groove surface transmission device for the next batch of workpieces transmission.
本实用新型的有益效果为：本实用新型解决了传统的过水线无法做到的当电镀时间不同步而行车又不提升的情况下，工件从上一个位移送到下一个位的问题。 The beneficial effects of the utility model are: the utility model solves the problem that the workpiece is shifted from the previous position to the next position when the electroplating time is not synchronized and the driving is not lifted, which cannot be achieved by the traditional water line.
本生产线可以实现部分工件提升，全体工件平移，部分工件下降，这样可以用于电镀槽，工件放入后不必提升，可以平移，在电镀完成后，再提升，平移进入下一个槽。此设计减少了行车的数量和场地的占地面积，从而节约成本。 This production line can lift some workpieces, move all workpieces in translation, and lower some workpieces, so that it can be used in the electroplating tank. After the workpiece is placed, it does not need to be lifted, but can be moved in translation. After the electroplating is completed, it can be lifted again and moved in translation to the next tank. This design reduces the number of vehicles and the floor area of the site, thereby saving costs.
附图说明 Description of drawings
图1为本实用新型的结构示意图。 Fig. 1 is the structural representation of the utility model.
图中， 1-下料提升小车、2-上料提升小车、3-天车、4-天车路轨、5-镀槽、6-槽面传动装置、7-飞巴、8-行车路轨、9-提升横移行车、10-挂钩、11-行车传动装置、12-水洗槽、13-挂具。 In the figure, 1-Unloading lifting trolley, 2-Material loading lifting trolley, 3-Crown car, 4-Crown car rail, 5-Plating tank, 6-Trough surface transmission device, 7-Flying bar, 8-Traveling rail, 9-lifting and traversing driving, 10-hook, 11-driving transmission, 12-washing tank, 13-hanger.
具体实施方式 Detailed ways
下面结合附图对本实用新型的具体实施方式作进一步说明： The specific embodiment of the utility model will be further described below in conjunction with accompanying drawing:
如图1所示，连续整体搬送电镀输送生产线，包括用于传输电镀工件的传输装置、安装于传输装置两端的下料提升小车（1）和上料提升小车（2）、天车（3）、支撑天车（3）运动的天车路轨（4）；传输装置包括：镀槽（5）、水洗槽（12）、槽面传动装置（6）、槽面传动装置（6）上设置的多个用于挂载待电镀工件的飞巴（7）、设置于飞巴（7）上的挂具（13）、设置于槽面传动装置（6）上方的行车路轨（8）、设置于行车路轨上的行车传动装置（11）、安装于行车路轨（8）上的若干个提升横移行车（9）、以及固定安装于行车传动装置（11）上的若干个挂钩（10），挂钩（10）通过挂具（13）提升飞巴（7）上的工件。 As shown in Figure 1, the continuous overall conveying and electroplating conveying production line includes a conveying device for conveying electroplated workpieces, a feeding lifting trolley (1) and a feeding lifting trolley (2), and a crane (3) installed at both ends of the conveying device. , the crane rail (4) supporting the movement of the crane (3); the transmission device includes: the plating tank (5), the washing tank (12), the groove surface transmission device (6), and the groove surface transmission device (6). A plurality of flybars (7) for mounting workpieces to be electroplated, hangers (13) set on the flybars (7), driving rails (8) set above the groove surface transmission device (6), set on The driving transmission device (11) on the driving rail, several lifting and traversing cranes (9) installed on the driving rail (8), and several hooks (10) fixedly installed on the driving transmission device (11), the hooks (10) Lift the workpiece on the flybar (7) through the hanger (13).
行车路轨（8）固定、提升横移行车（9）上下左右运动带动行车传动装置（11）运动，挂钩（10）也跟着行车传动装置运动。 The driving rail (8) is fixed, and the lifting and traversing driving (9) moves up, down, left, and right to drive the driving transmission (11) to move, and the hook (10) also moves with the driving transmission.
镀槽（5）和水洗槽（12）均为若干个。 There are several plating tanks (5) and washing tanks (12).
提升横移行车（9）为4个。 It is 4 to promote traverse traveling carriage (9).
本实用新型的工作原理：首先在飞巴（7）上放好工件，通过上料提升小车（2）将飞巴（7）送入到槽面传动装置（6）上，槽面传动装置（6）带动飞巴（7）上的工件运动进入镀槽（5）放下后，不提起来，工件可直接在镀槽（5）中平移，完成该电镀过程后，提升横移行车（9）带动行车传动装置（11）向下运动，通过行车传动装置（11）上的挂钩（10）将飞巴（7）及工件提起，提升横移行车（9）向上运动，然后向前平移进入水洗槽上方，提升横移行车（9）带动行车传动装置（11）向下运动，工件进入水洗槽，待工件水洗后，再次通过挂钩（10）将飞巴（7）及工件提起，平移进入下一个镀槽（5），工件可直接在该镀槽（5）中平移，完成该电镀过程后，再次通过挂钩（10）将飞巴（7）及工件提起，进入第二个水洗槽，待工件水洗后，继续上述动作，通过其他镀槽（5）电镀和水洗，直到工件进入最后一个水洗槽，电镀完成，工件被取下，飞巴（7）被下料提升小车（1）接住，通过下料提升小车（1）将飞巴（7）提升，由天车接住，天车将飞巴（7）送到上料提升小车（2）处，上料提升小车（2）接住飞巴（7）并下降至槽面传动装置（6）处后，在飞巴（7）上放好工件，然后将飞巴（7）送入槽面传动装置（6）上，进行下一批工件的传输。 The working principle of the utility model: firstly put the workpiece on the flying bar (7), and send the flying bar (7) to the groove surface transmission device (6) through the feeding lifting trolley (2), and the groove surface transmission device ( 6) Drive the workpiece on the flybar (7) to move into the plating tank (5) and put it down, without lifting it up, the workpiece can be directly translated in the plating tank (5). After the electroplating process is completed, lift the traverse carriage (9) Drive the driving transmission device (11) to move downward, lift the flybar (7) and the workpiece through the hook (10) on the driving transmission device (11), lift the traverse driving device (9) to move upward, and then move forward to enter the washing machine Above the trough, the hoisting and traversing crane (9) drives the driving device (11) to move downward, and the workpiece enters the washing tank. After the workpiece is washed, the flying bar (7) and the workpiece are lifted again through the hook (10) and moved into the lower tank. A plating tank (5), the workpiece can be directly translated in the plating tank (5), after the electroplating process is completed, the flybar (7) and the workpiece are lifted through the hook (10) again, and enter the second washing tank, waiting After the workpiece is washed with water, continue the above-mentioned action, electroplating and washing with water through other plating tanks (5), until the workpiece enters the last washing tank, the electroplating is completed, the workpiece is removed, and the flying bar (7) is caught by the unloading lifting trolley (1) , the flying bus (7) is lifted by the unloading lifting trolley (1), and is caught by the crane, which sends the flying bus (7) to the loading lifting trolley (2), and the loading lifting trolley (2) After holding the flybar (7) and descending to the groove surface transmission device (6), place the workpiece on the flybar (7), and then send the flybar (7) to the groove surface transmission device (6) for the next step. Transfer of a batch of workpieces.
本实用新型的有益效果为：本实用新型解决了传统的过水线无法做到的当电镀时间不同步而行车又不提升的情况下，工件从上一个位移送到下一个位的问题。 The beneficial effects of the utility model are: the utility model solves the problem that the workpiece is shifted from the previous position to the next position when the electroplating time is not synchronized and the driving is not lifted, which cannot be achieved by the traditional water line.
本生产线可以实现部分工件提升，全体工件平移，部分工件下降，这样可以用于电镀槽，工件放入后不必提升，可以平移，在电镀完成后，再提升，平移进入下一个槽。此设计减少了行车的数量和场地的占地面积，从而节约成本。 This production line can lift some workpieces, move all workpieces in translation, and lower some workpieces, so that it can be used in the electroplating tank. After the workpiece is placed, it does not need to be lifted, but can be moved in translation. After the electroplating is completed, it can be lifted again and moved in translation to the next tank. This design reduces the number of vehicles and the floor area of the site, thereby saving costs.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420684282.7U CN204265878U (en) | 2014-11-17 | 2014-11-17 | Continuous entirety conveyance plating conveying production line |
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| CN201420684282.7U CN204265878U (en) | 2014-11-17 | 2014-11-17 | Continuous entirety conveyance plating conveying production line |
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| CN204265878U true CN204265878U (en) | 2015-04-15 |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106702469A (en) * | 2015-08-07 | 2017-05-24 | 大全集团有限公司成套分公司 | Two-end tin-plating automatic production line |
| CN107012496A (en) * | 2017-05-26 | 2017-08-04 | 东莞市威力固电路板设备有限公司 | A fully automatic electroplating production line |
| CN108315809A (en) * | 2018-05-10 | 2018-07-24 | 东莞庞思化工机械有限公司 | The plane and elevating transport apparatus of a kind of processing of aluminium surface and electroplating assembly line |
| CN110284170A (en) * | 2019-06-27 | 2019-09-27 | 惠州竞铭机械有限公司 | A kind of winged target reflux connecting device and PTH production line |
| CN110306222A (en) * | 2019-06-27 | 2019-10-08 | 惠州竞铭机械有限公司 | A kind of winged target loop structure and PTH production line |
| CN110306223A (en) * | 2019-06-27 | 2019-10-08 | 惠州竞铭机械有限公司 | A PTH production line |
| CN112626598A (en) * | 2020-12-30 | 2021-04-09 | 盐城市卓然自动化装备有限公司 | Continuous electroplating production line |
| CN113322506A (en) * | 2021-04-23 | 2021-08-31 | 嘉兴佳士得电镀设备有限公司 | Barrel galvanizing electroplating process |
-
2014
- 2014-11-17 CN CN201420684282.7U patent/CN204265878U/en not_active Expired - Fee Related
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106702469A (en) * | 2015-08-07 | 2017-05-24 | 大全集团有限公司成套分公司 | Two-end tin-plating automatic production line |
| CN106702469B (en) * | 2015-08-07 | 2019-03-22 | 大全集团有限公司成套分公司 | The tin plating automatic assembly line in both ends |
| CN107012496A (en) * | 2017-05-26 | 2017-08-04 | 东莞市威力固电路板设备有限公司 | A fully automatic electroplating production line |
| CN108315809A (en) * | 2018-05-10 | 2018-07-24 | 东莞庞思化工机械有限公司 | The plane and elevating transport apparatus of a kind of processing of aluminium surface and electroplating assembly line |
| CN108315809B (en) * | 2018-05-10 | 2023-09-12 | 东莞庞思化工机械有限公司 | Plane and lifting conveying device for aluminum surface treatment and electroplating production line |
| CN110284170A (en) * | 2019-06-27 | 2019-09-27 | 惠州竞铭机械有限公司 | A kind of winged target reflux connecting device and PTH production line |
| CN110306222A (en) * | 2019-06-27 | 2019-10-08 | 惠州竞铭机械有限公司 | A kind of winged target loop structure and PTH production line |
| CN110306223A (en) * | 2019-06-27 | 2019-10-08 | 惠州竞铭机械有限公司 | A PTH production line |
| CN110306223B (en) * | 2019-06-27 | 2024-11-29 | 惠州竞铭机械有限公司 | PTH production line |
| CN112626598A (en) * | 2020-12-30 | 2021-04-09 | 盐城市卓然自动化装备有限公司 | Continuous electroplating production line |
| CN113322506A (en) * | 2021-04-23 | 2021-08-31 | 嘉兴佳士得电镀设备有限公司 | Barrel galvanizing electroplating process |
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Address after: Two road 523750 Changping town Guangdong city of Dongguan Province Lu Wu Liyuan Industrial No. 8 Pu Jingjing Osaka Industrial Park building F2 Patentee after: DONGGUAN C-RAY AUTOMATICS TECHNOLOGY CO.,LTD. Address before: Two road 523750 Changping town Guangdong city of Dongguan Province Lu Wu Liyuan Industrial No. 8 Pu Jingjing Osaka Industrial Park building F2 Patentee before: DONGGUAN XIRUI AUTOMATION TECHNOLOGY Co.,Ltd. |
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
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Granted publication date: 20150415 |