CN203530468U - Intelligent hardware machining system - Google Patents
Intelligent hardware machining system Download PDFInfo
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- CN203530468U CN203530468U CN201320722979.4U CN201320722979U CN203530468U CN 203530468 U CN203530468 U CN 203530468U CN 201320722979 U CN201320722979 U CN 201320722979U CN 203530468 U CN203530468 U CN 203530468U
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- pond
- washing pool
- handware
- side wall
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- 238000003754 machining Methods 0.000 title claims abstract description 23
- 239000000843 powder Substances 0.000 claims abstract description 34
- 238000005507 spraying Methods 0.000 claims abstract description 33
- 238000001035 drying Methods 0.000 claims abstract description 30
- 238000004519 manufacturing process Methods 0.000 claims abstract description 23
- 238000005406 washing Methods 0.000 claims description 84
- 238000007747 plating Methods 0.000 claims description 59
- 235000008733 Citrus aurantifolia Nutrition 0.000 claims description 39
- 240000006909 Tilia x europaea Species 0.000 claims description 39
- 235000011941 Tilia x europaea Nutrition 0.000 claims description 39
- 239000004571 lime Substances 0.000 claims description 39
- 239000000725 suspension Substances 0.000 claims description 39
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 32
- 230000003028 elevating effect Effects 0.000 claims description 31
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 26
- 229910052802 copper Inorganic materials 0.000 claims description 26
- 239000010949 copper Substances 0.000 claims description 26
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 19
- 229910052759 nickel Inorganic materials 0.000 claims description 16
- 239000004519 grease Substances 0.000 claims description 14
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 claims description 12
- 239000002253 acid Substances 0.000 claims description 12
- 229910052804 chromium Inorganic materials 0.000 claims description 12
- 239000011651 chromium Substances 0.000 claims description 12
- 238000005238 degreasing Methods 0.000 claims description 12
- 239000007921 spray Substances 0.000 claims description 12
- 230000003213 activating effect Effects 0.000 claims description 10
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 9
- 230000005540 biological transmission Effects 0.000 claims description 8
- 239000000463 material Substances 0.000 claims description 7
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 claims description 6
- 238000005554 pickling Methods 0.000 claims description 6
- 238000004140 cleaning Methods 0.000 claims description 5
- 238000005868 electrolysis reaction Methods 0.000 claims description 5
- 238000006386 neutralization reaction Methods 0.000 claims description 5
- 241000272165 Charadriidae Species 0.000 claims description 3
- 238000009713 electroplating Methods 0.000 abstract description 12
- 238000000576 coating method Methods 0.000 abstract description 5
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 abstract description 5
- 239000010931 gold Substances 0.000 abstract description 5
- 229910052737 gold Inorganic materials 0.000 abstract description 5
- 239000011248 coating agent Substances 0.000 abstract description 4
- 229910052751 metal Inorganic materials 0.000 description 78
- 239000002184 metal Substances 0.000 description 78
- 150000002739 metals Chemical class 0.000 description 78
- 239000003921 oil Substances 0.000 description 27
- 238000010410 dusting Methods 0.000 description 16
- 238000000034 method Methods 0.000 description 15
- 230000000694 effects Effects 0.000 description 10
- 238000002347 injection Methods 0.000 description 9
- 239000007924 injection Substances 0.000 description 9
- 239000000243 solution Substances 0.000 description 5
- 239000000428 dust Substances 0.000 description 4
- 230000001771 impaired effect Effects 0.000 description 4
- 238000011068 loading method Methods 0.000 description 3
- 241000196324 Embryophyta Species 0.000 description 2
- 230000003472 neutralizing effect Effects 0.000 description 2
- 238000002161 passivation Methods 0.000 description 2
- 239000001267 polyvinylpyrrolidone Substances 0.000 description 2
- 238000010992 reflux Methods 0.000 description 2
- 229910019142 PO4 Inorganic materials 0.000 description 1
- 230000004913 activation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 239000000295 fuel oil Substances 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 1
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- 238000004064 recycling Methods 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
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- Electroplating Methods And Accessories (AREA)
Abstract
The utility model discloses an intelligent hardware machining system. The intelligent hardware machining system comprises an electroplating processing production device, a phosphating processing production device, a powder spraying processing device and a gold oil coating production device, wherein the electroplating processing production device comprises an annular conveying line, a hanging tool A, an electroplating processing tank and a drive device A; the phosphating processing production device comprises a conveying chain which is arranged overhead, a lifting hanger, a phosphating processing tank and a drive device B; the powder spraying processing device comprises a preheating chamber, a powder spraying chamber, a first curing and drying chamber and a first suspension-type conveying line; the gold oil coating production device comprises an oil spraying chamber, a second curing and drying chamber and a second suspension-type conveying line. According to the overall intelligent hardware machining system, workpieces are transported on a production line by respectively adopting the intelligent annular conveying line, the conveying chain, the first suspension-type conveying line and the second suspension-type conveying line, so that the cost is greatly saved, and the probability of damage of hardware caused by collision can be reduced.
Description
Technical field
The utility model relates to handware technical field of processing equipment, specifically, relates to a kind of handware Intelligent Machining System.
Background technology
The process for processing of handware, it is a very complicated process, it roughly comprises pre-electroplating treatment, copper, nickel, the plating processing of chromium etc., the bonderizing on handware surface, dust processing and the handware surface gold coating processing etc. on handware surface, traditional production line is when carrying out the process for processing of handware, mostly be manually to add the semi-automatic operation mode that machinery forms, need artificial loading, manually transfer handware and carry out the plating processing of handware, manually transfer handware and carry out the bonderizing on handware surface, manually to the processing of dusting of handware surface, manually polishes is carried out in handware surface and apply processing and artificial blanking etc., its operating efficiency is low, need a plurality of pipelinings of manually carrying out, cost is high, and a plurality of handwares operate through too much people in the process of process for processing of carrying out handware, no matter easily make, be that handware is electroplated to processing, bonderizing or polishes apply processing etc., in the process of processing, adjacent five metals is easily collided, thereby cause the impaired of handware.
By this, develop and a kind ofly can reduce labor force, save cost, and reduce in the process of processing, handware is collided and the handware Intelligent Machining System of impaired probability, is necessary, and will inevitably effectively be promoted.
Utility model content
The purpose of this utility model is to overcome the deficiency of above-mentioned prior art and a kind of handware Intelligent Machining System of providing.
The technical scheme that the utility model solution prior art problem adopts is: a kind of handware Intelligent Machining System, and it comprises:
Electroplate producing unit, described plating producing unit comprises annular conveyor line, hanger A, electroplates processing pond and drive unit A;
Wherein, described annular conveyor line comprises symmetrically arranged upper rail and lower guideway, and described upper rail is provided with conveyor chain, and described lower guideway is provided with lower conveyor chain; Between described upper conveyor chain and lower conveyor chain, be fixedly connected with a plurality of can be with described upper conveyor chain and the synchronization-moving vertical guide rod of lower conveyor chain, described vertical guide rod is provided with vertical chute; Described hanger A has a plurality of, a plurality of described hanger A respectively slidably correspondence be arranged at a plurality of described vertical chutes; Described plating processing pond has a plurality of, and a plurality of described plating processing pond is set in turn in the below of described hanger A; Described drive unit A comprises driving the first drive unit of described upper conveyor chain, lower conveyor chain and in order to drive the second drive unit of described hanger A;
Bonderizing production equipment, described bonderizing production equipment comprises a built on stilts conveyer chain arranging, an elevating sling, bonderizing processing pond and a drive unit B;
Wherein, the upper end of described elevating sling is fixedly connected with described conveyer chain, and lower end is provided with a hook; The below of described elevating sling is located in described bonderizing processing pond; Described drive unit B comprises driving chaindriven the 3rd drive unit of described transmission and in order to drive the four-drive device of described elevating sling lifting;
The producing unit that dusts, described in the producing unit that dusts comprise that preheating chamber, powder spraying chamber, first solidify drying shed and one first suspension type transfer limes;
Wherein, the left side wall of described preheating chamber is provided with a workpiece entrance A, and right side wall is provided with a workpiece outlet A; The left side wall of described powder spraying chamber is provided with a workpiece entrance B, and right side wall is provided with a workpiece outlet B, and front side wall is provided with one first window that dusts, and rear wall is provided with one second window that dusts; The described first left side wall that solidifies drying shed is provided with a workpiece entrance C, and right side wall is provided with a workpiece outlet C; Between described workpiece outlet C, workpiece entrance C and the outlet of described workpiece B, workpiece entrance B, workpiece outlet A and workpiece entrance A, form a workpiece transport path A; Described the first suspension type transfer limes runs through and is arranged at described workpiece transport path A, so that the workpiece of needs processing is sent to described preheating chamber successively, powder spraying chamber and first solidifies drying shed;
Polishes applies production equipment, and described polishes applies production equipment and comprises oil spout chamber, the second curing drying shed and the second suspension type transfer limes;
Wherein, the left side wall of described oil spout chamber is provided with a workpiece entrance D, and right side wall is provided with a workpiece outlet D, and front side wall is provided with one first oil spout window, and rear wall is provided with one second oil spout window; The described second left side wall that solidifies drying shed is provided with a workpiece entrance E, and right side wall is provided with a workpiece outlet E; Between described workpiece outlet E, workpiece entrance E and described workpiece outlet D and workpiece entrance D, form a workpiece transport path B; Described the second suspension type transfer limes runs through and is arranged at described workpiece transport path B, so that the workpiece of needs processing is sent to described oil spout chamber and second successively, solidifies drying shed.
Below above technical scheme is further elaborated:
Preferably, described plating processing pond comprises the de-electrolytic degreasing of acid pond, the first washing pool, pickling tub, the second washing pool, catholyte grease removal tank, anode electrolysis grease removal tank, the 3rd washing pool, sour electrolyzer, the 4th washing pool, acid bright copper plating pond, plating bright copper pond for recovering, the 5th washing pool, copper facing activating tank, the 6th washing pool, bright nickel plating pond, nickel pond for recovering, the 7th washing pool, chromium plating front activating pond, chromium plating pond, the 8th washing pool, pure water spray pond and the stoving oven setting gradually.
Preferably, also comprise a pump-up device, the gas transmission end of described pump-up device is connected with a plurality of air-inflating tubes, and a plurality of described air-inflating tubes are connected with described the first washing pool, the second washing pool, the 3rd water washing, the 4th washing pool, the 5th washing pool, the 6th washing pool, the 7th washing pool and the 8th washing pool respectively.
Preferably, a plurality of described vertical guide rods are evenly arranged between described upper conveyor chain and lower conveyor chain, and a plurality of described plating processing pond offsets, and described in adjacent two, the distance of vertical guide rod is identical with the width in described plating processing pond.
Preferably, described bonderizing processing pond comprises grease removal tank, the first washing pool, rust cleaning pond, the second washing pool, table tune pond, phosphating pond, neutralization tank and the 3rd washing pool setting gradually.
Preferably, described elevating sling comprises a pedestal, and described pedestal is fixedly connected with described conveyor chain; In described pedestal, be provided with a cylinder, the cylinder rod of described cylinder is connected with a plate, and the lower end of described web plate is provided with described hook.
Preferably, described lifting hanger has a plurality of, and a plurality of described elevating slings evenly arrange; A plurality of described bonderizing processing pond offsets, and described in adjacent two, the distance of elevating sling is identical with the width in described bonderizing processing pond.
Preferably, on described the first suspension type transfer limes, be hung with and can move with this first suspension type transfer limes, and for hanging several hanger B of workpiece.
Preferably, on described the second suspension type transfer limes, be hung with and can move with this second suspension type transfer limes, and for hanging several hanger C of workpiece.
Preferably, in described the first curing oven and the second curing oven, be equipped with lagging material.
The beneficial effects of the utility model are:
One, the utility model handware Intelligent Machining System, for whole system of processing, adopt respectively intelligent annular conveyor line, conveyer chain, the first suspension type transfer limes and the second suspension type transfer limes to carry out streamline conveying to workpiece, compared to the semi-automatic operation of traditional craft, can save greatly cost, and can reduce in the process of processing the handware causing because of the human factor impaired probability of colliding.
Two, the utility model is carried out Intelligent Machining, in each processing module, substantially all only needs material loading personnel and blanking personnel, makes less labor force greatly.
Three, in the present embodiment, electroplate in producing unit and be provided with multistage electrolytic degreasing, make to need the workpiece of plating, very clean, glossy of surface, without greasy dirt, without booty etc., degrease effective, make to have laid good basis for follow-up plating processing.
Four, in each washing pool of electroplating processing pond, be all provided with air-inflating tube, by the gas transmission of pump-up device, the effect by gas of water in washing pool realized and reflux, thereby, can better five metals workpiece be cleaned up.
Five, metallize powder completes in powder spraying chamber, and due to the restriction of powder spraying chamber, metal-powder is only inner at powder spraying chamber, and is difficult for diffusing to outside, plays a very good protection, and sanitation and hygiene, avoid polluting more; And adopt at the front and back of powder spraying chamber corresponding configuration the first dusting device and the second dusting device, by the first dusting device, can spray the front of inner five metals workpiece, the second dusting device can spray the reverse side of five metals workpiece, so, the metal-powder of its spraying is more even, and spraying effect is better;
Six, apply and to add man-hour workpiece being carried out to polishes, also be by completing oil spout is indoor, also can avoid pollution on the environment, meanwhile, in the front and back of oil spout chamber, also correspondence disposes the first fueling injection equipment and the second fueling injection equipment, by the first fueling injection equipment, can spray the front of inner five metals workpiece, the second fueling injection equipment can spray the reverse side of five metals workpiece, so, the polishes of its spraying is more even, and spraying effect is better;
Seven, described first solidifies employing adiabator layer in drying shed and the second curing drying shed, makes its internal temperature more even, solidifies drying effect better.
Accompanying drawing explanation
Fig. 1 electroplates the structural representation of producing unit described in the utility model embodiment;
Fig. 2 electroplates producing unit at the structural representation of overlooking under state described in the utility model embodiment;
Fig. 3 is the structural representation of bonderizing production equipment described in the utility model embodiment;
Fig. 4 is the structural representation of elevating sling described in the utility model embodiment;
Fig. 5 is the structural representation of producing unit of dusting described in the utility model embodiment;
Fig. 6 is the structural representation that in the utility model embodiment, polishes applies production equipment.
The realization of the utility model object, functional characteristics and advantage, in connection with embodiment, are described further with reference to accompanying drawing.
Embodiment
Below with reference to drawings and the specific embodiments, describe the technical solution of the utility model in detail, so as clearer, understand invention essence of the present utility model intuitively.
A kind of handware Intelligent Machining System that the utility model provides, it mainly comprises four module, is respectively the plating processing of handware, dust processing and the handware surface gold coating processing on the surface granosealing of handware, handware surface;
Wherein, the plating of handware processing relates to plating producing unit, and shown in Fig. 1 and Fig. 2, described plating producing unit comprises annular conveyor line 10, hanger A20, electroplates processing pond 30 and drive unit A;
Wherein, described annular conveyor line 10 comprises symmetrically arranged upper rail 101 and lower guideway 102, and described upper rail 101 is provided with conveyor chain, and described lower guideway 102 is provided with lower conveyor chain; Between described upper conveyor chain and lower conveyor chain, be fixedly connected with a plurality of can be with described upper conveyor chain and the synchronization-moving vertical guide rod 103 of lower conveyor chain, described vertical guide rod 103 is provided with vertical chute; Described hanger A20 has a plurality of, a plurality of described hanger A20 respectively slidably correspondence be arranged at a plurality of described vertical chutes; Described plating processing pond 30 has a plurality of, and a plurality of described plating processing pond 30 is set in turn in the below of described hanger A20; Described drive unit A comprises driving described upper conveyor chain, synchronization-moving the first drive unit of lower conveyor chain and in order to drive the second drive unit of described hanger A20;
The surface granosealing of handware relates to bonderizing production equipment, and shown in Fig. 3 and Fig. 4, described bonderizing production equipment comprises a built on stilts conveyer chain arranging 40, an elevating sling 50, bonderizing processing pond 60 and a drive unit B;
Wherein, described conveyer chain 40 is to be movably arranged in a guide rail, and the upper end of described elevating sling 50 is fixedly connected with described conveyer chain 40, and lower end is provided with a hook 501; The below of described elevating sling 50 is located in described bonderizing processing pond 60; Described drive unit B comprises driving the 3rd drive unit of described conveyer chain 40 transmissions and in order to drive the four-drive device of described elevating sling 50 liftings;
The processing of dusting on handware surface relates to the producing unit that dusts, shown in Fig. 5, described in the producing unit that dusts comprise that preheating chamber 70, powder spraying chamber 80, first solidifies drying shed 90 and one first suspension type transfer limes 100;
Wherein, the left side wall of described preheating chamber 70 is provided with a workpiece entrance A, and right side wall is provided with a workpiece outlet A701; The left side wall of described powder spraying chamber 80 is provided with a workpiece entrance B, and right side wall is provided with a workpiece outlet B801, and front side wall is provided with one first window 802 that dusts, and rear wall is provided with one second window that dusts; The described first left side wall that solidifies drying shed 90 is provided with a workpiece entrance C, and right side wall is provided with a workpiece outlet C901; Between described workpiece outlet C901, workpiece entrance C and the outlet of described workpiece B801, workpiece entrance B, workpiece outlet A701 and workpiece entrance A, form a workpiece transport path A; Described the first suspension type transfer limes 100 runs through and is arranged at described workpiece transport path A, so that the workpiece of needs processing is sent to described preheating chamber 70 successively, powder spraying chamber 80 and first solidifies drying shed 90;
The processing that handware surface gold applies relates to polishes and applies production equipment, and shown in Fig. 6, described polishes applies production equipment and comprises oil spout chamber the 110, second curing drying shed 120 and the second suspension type transfer limes 130;
Wherein, the left side wall of described oil spout chamber 110 is provided with a workpiece entrance D, and right side wall is provided with a workpiece outlet D1101, and front side wall is provided with one first oil spout window 1102, and rear wall is provided with one second oil spout window; The described second left side wall that solidifies drying shed 120 is provided with a workpiece entrance E, and right side wall is provided with a workpiece outlet E1201; Between described workpiece outlet E1201, workpiece entrance E and described workpiece outlet D1101 and workpiece entrance D, form a workpiece transport path B; Described the second suspension type transfer limes 130 runs through and is arranged at described workpiece transport path B, so that the workpiece of needs processing is sent to described oil spout chamber 110 and second successively, solidifies drying shed 120.
It should be noted that, in Fig. 2, described plating processing pond 30 comprises the de-electrolytic degreasing of the acid pond 301 setting gradually, the first washing pool 302, pickling tub 303, the second washing pool 304, catholyte grease removal tank 305, anode electrolysis grease removal tank 306, the 3rd washing pool 307, acid electrolyzer 308, the 4th washing pool 309, acid bright copper plating pond 310, plating bright copper pond for recovering 311, the 5th washing pool 312, copper facing activating tank 313, the 6th washing pool 314, bright nickel plating pond 315, nickel pond for recovering 316, the 7th washing pool 317, chromium plating front activating pond 318, chromium plating pond 319, the 8th washing pool 320, pure water spray pond 321 and stoving oven 322.
And the utility model also comprises a pump-up device (not shown), the gas transmission end of described pump-up device (not shown) is connected with a plurality of air-inflating tubes, and a plurality of described air-inflating tubes are connected with described the first washing pool 302, the second washing pool 304, the 3rd water washing pool 307, the 4th washing pool 309, the 5th washing pool 312, the 6th washing pool 314, the 7th washing pool 317 and the 8th washing pool 320 respectively.
Preferably, as shown in Figure 1, in the present embodiment, a plurality of described vertical guide rods 103 are evenly arranged between described upper conveyor chain and lower conveyor chain, a plurality of described plating processing pond 30 offsets, and described in adjacent two, the distance of vertical guide rod 103 is identical with the width in described plating processing pond 30.
Further, as shown in Figure 3, described bonderizing processing pond 60 comprises grease removal tank 601, the first washing pool 602, rust cleaning pond 603, the second washing pool 604, table tune pond 605, phosphating pond 606, neutralization tank 607 and the 3rd washing pool 608 setting gradually.
In described bonderizing production equipment, as shown in Figure 4, described elevating sling 50 further comprises a pedestal 502, and described pedestal 502 is fixedly connected with described conveyer chain 40; In described pedestal 502, be provided with a cylinder (not shown), the cylinder rod 503 of described cylinder (not shown) is connected with a plate 504, and the lower end of described web plate 504 is provided with described hook 501.And described elevating sling 50 has a plurality of, a plurality of described elevating slings 50 evenly arrange; A plurality of described bonderizing processing pond 60 offsets, and described in adjacent two, the distance of elevating sling 50 is identical with the width in described bonderizing processing pond 60.
Shown in Fig. 5 and Fig. 6, it should be noted that, on described the first suspension type transfer limes 100, be hung with and can move with this first suspension type transfer limes 100, and for hanging several hanger B1001 of five metals workpiece.On described the second suspension type transfer limes 130, be hung with and can move with this second suspension type transfer limes 130, and for hanging several hanger C1301 of five metals workpiece.It should be noted that, the structural principle of described the first suspension type transfer limes 100 and the second suspension type transfer limes 130 etc. are identical with described annular conveyor line 10, at this, do not do explanation one by one; And in described the first curing oven 90 and the second curing oven 120, be equipped with lagging material, by lagging material, can make the internal temperature of the first curing oven 90 and the second curing oven 120 more even, solidify drying effect better.
For ease of more thorough understanding workflow of the present utility model, with shown in Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5 and Fig. 6, do further simple declaration.
First, five metals workpiece to needs processing carries out pre-electroplating treatment, the five metals workpiece of needs being electroplated carries out trial inspection, again the five metals workpiece of passed examination is placed on described hanger A20 by operator, it should be noted that, the original state of hanger A20 is the top in vertical chute, the first drive unit and the second drive unit by drive unit A sets respectively described upper conveyor chain and the synchronization-moving timefrequency of lower conveyor chain in advance, the timefrequency that dwell interval and described hanger A20 slide up and down along described vertical chute and dwell interval etc., start described the first drive unit, upper conveyor chain and lower conveyor chain synchronizing moving, five metals workpiece is delivered to the top in the de-electrolytic degreasing of acid pond 301, after certain hour, the Controlling System of electroplating producing unit stops the first drive unit automatically, start the second drive unit, described hanger A20 is along described vertical chute down sliding, by described hanger A20, the five metals workpiece of needs processing is delivered in the de-electrolytic degreasing of described acid pond 301 and carries out electrolytic degreasing, to remove the greasy dirt of five metals work piece surface and booty etc., by identical mode, five metals workpiece after degreasing enters immediately the first washing pool 302 and washes, after having washed, enter again pickling tub 303 and do further pickling, after pickling is complete, by described the second washing pool 304, wash, after washing, five metals workpiece is transported to catholyte grease removal tank 305 immediately successively, anode electrolysis grease removal tank 306 and the 3rd washing pool 307, five metals workpiece after 306 oil removings of anode electrolysis grease removal tank is weakly alkaline, five metals workpiece after washing is transported to sour electrolyzer 308 and makes neutralizing treatment, make five metals workpiece now be neutral, through the 4th washing pool 309, wash again, like this, pre-electroplating treatment is complete, the five metals workpiece after electrolytic degreasing repeatedly now, very clean of surface, glossy, without greasy dirt, without booty.Five metals workpiece after the 4th washing pool 309 washings is by the synchronizing moving of described upper conveyor chain and lower conveyor chain, and by the slip of described hanger A20, be transported to immediately described acid bright copper plating pond 310 and carry out copper facing, product light after bright copper plating, soft, porosity is low, leveling property is good, and without burning the bad phenomenon such as vaporific and surperficial numb sand, further, five metals workpiece after bright copper plating is transported to described plating bright copper pond for recovering 311, it should be noted that, now, in described plating bright copper pond for recovering 311, it is pure water, five metals workpiece after pure water washing is cleaned and is transported to copper facing activating tank 313 again by the 5th washing pool 312 immediately, it is emphasized that, five metals workpiece after pure water washing, in described pure water, can remain the low-down bright copper plating solution of a part of concentration, now need that this part is remained to bright copper plating solution and be recycled to the further recycling of described acid bright copper plating pond 310 dos, and the five metals workpiece that is transported to copper facing activating tank 313 is washed through the 6th washing pool 314 after copper facing activating tank 313 back warp overactivations again, be transported to immediately bright nickel plating pond 315 and carry out nickel plating, in like manner, five metals workpiece after bright nickel plating is transported to nickel pond for recovering 316 and carries out pure water washing, five metals workpiece after washing is transported to the 7th washing pool 517 immediately, and contain the low-down bright nickel plating bath of concentration in the pure water after pure water washing, now, residual part bright nickel plating bath is recovered to bright nickel plating pond 315, then, five metals workpiece after the 7th washing pool water 317 is washed is transported to nickel activating tank 318 and activates, five metals workpiece after having activated is transported to chromium plating pond 319 and carries out chromium plating, after chromium plating, entering the 8th washing pool 320 washes, now, electroplate complete, the surface of five metals workpiece has been plated copper, nickel, chromium.
It should be noted that, in electroplating process, can be according to client's needs, freely need to electroplate which material, as client only thinks electronickelling and chromium, now can save the steps such as the recovery of copper facing, copper plating bath and copper facing activation.And the five metals workpiece after electroplating is transported to the spray that pure water spray pond 321 carries out pure water immediately, the koniology of making provision against emergencies etc. descends slowly and lightly to five metals work piece surface, so that workpiece surface is clean, no-sundries, five metals workpiece after pure water spray is transported to stoving oven 322 immediately dries, now, electroplate completely, the five metals workpiece after oven dry can carry out lower extension by operator, in order to the bonderizing operation of rear operation.
It should be noted that, in the process that five metals workpiece is electroplated, five metals workpiece all must be put into completely and electroplate processing pond 30, must not expose the outside of electroplating processing pond 30 interior solution, and in each washing pool, be all provided with air-inflating tube, by the gas transmission of pump-up device, the effect by gas of water in washing pool realized and reflux, thereby, can better five metals workpiece be cleaned up.
To electroplating the five metals workpiece processing, further carry out bonderizing, by operator, five metals workpiece is positioned in a goods basket, then this goods basket is placed on described hook 501, it should be noted that, the original state of the cylinder rod 503 of elevating sling 50 is completely in the cylinder (not shown), be that hook 501 under original state is also in topmost, in advance by described the 3rd drive unit and four-drive device, set respectively the timefrequency that described conveyer chain 40 moves, the timefrequency of dwell interval and 50 liftings of described elevating sling and dwell interval etc., start described the 3rd drive unit, conveyer chain 40 moves laterally, so that described elevating sling 50 moves to described grease removal tank 601 places with described conveyer chain 40, now, the drive unit B of bonderizing processing closes the 3rd drive unit automatically, start four-drive device, elevating sling 50 is done descending motion, so that described goods basket is submerged in grease removal tank 601 completely, carry out the oil removing of five metals workpiece, make five metals work piece surface without greasy dirt.
Bonderizing processing unit (plant) carry master control set set the time degreasing, after the time degreasing described in arrival, described four-drive device starts automatically, described elevating sling 50 rises to highest point, now, four-drive device is closed automatically, the 3rd drive unit makes an immediate response, five metals workpiece after oil removing is delivered to the top of described the first washing pool 602, in like manner, now, the 3rd drive unit cuts out, four-drive device starts, described elevating sling 50 declines, five metals workpiece after oil removing is transferred to described the first washing pool 602 and washed, after several minutes, by identical supplying step, five metals workpiece is transported to rust cleaning pond 603. and eliminates rust, five metals workpiece after rust cleaning is transferred immediately described the second washing pool 604 and washes, five metals workpiece after having washed is transported to described table and adjusts pond 605, by table, adjust the table in pond 605 to adjust liquid to carry out passivation to five metals workpiece, after certain hour, five metals workpiece after passivation is transported to described phosphating pond 606 and carries out phosphatization, make Surface Creation one deck phosphatize phosphate coat of five metals workpiece, in like manner, after certain hour, five metals workpiece after phosphatization is transported to neutralization tank 607, the five metals workpiece of crossing because of phosphatization is alkalescence, so also need five metals workpiece to be delivered to the interior neutralizing treatment of doing of described neutralization tank 607, after being disposed, this five metals workpiece is transported to described the 3rd washing pool 608 and washes, wash after several minutes, can pass through the control of the master control set of bonderizing processing unit (plant), five metals workpiece after washing is risen by elevating sling 50.Now, the bonderizing of five metals workpiece is complete.
In the present embodiment, the mode that the utility model adopts cylinder to drive drives the lifting of described elevating sling 50, compares traditional motor fuel oil that passes through and drives, and can save greatly cost, and to the essentially no pollution of environment.
The workpiece that bonderizing is complete and then the processing of need to dusting, in specific works process, first on each hanger B1001 on the first suspension type transfer limes 100, mounted five metals workpiece, start the first suspension type transfer limes 100, this the first suspension type transfer limes 100 is first delivered to preheating chamber 70 successively by each five metals workpiece, in preheating chamber 70, by the primary heater unit carrying, five metals workpiece is carried out to preheating, be preheated to design temperature, certainly, the five metals workpiece that at every turn enters preheating chamber 70 is generally 1-2, then, the first suspension type transfer limes 100 is delivered to powder spraying chamber 80 successively by the five metals workpiece after preheating again, enter powder spraying chamber stop setting-up time after 80s, operator are within this time, to the five metals workpiece in powder spraying chamber 80 dust (metallize powder), dust and complete within this time, the first suspension type transfer limes 100 continues operation, next five metals workpiece is delivered to powder spraying chamber 80, carry out dusting operation, and being delivered to first, the upper one five metals workpiece that has sprayed metal-powder solidifies drying shed 90, enter first and solidify five metals workpiece in drying shed 90 under the effect of the drying unit carrying, baking and curing, metal-powder is solidified in the surface of five metals workpiece, so complete the powder injection process of whole five metals workpiece.
Through dusting five metals workpiece after processing and then need carry out polishes and apply processing, at polishes, apply in processing work process, first on each hanger C1301 on the second suspension type transfer limes 130, mount the five metals workpiece dusting after processing, start the second suspension type transfer limes 130, this the second suspension type transfer limes 130 is first delivered to oil spout chamber 110 successively by each five metals workpiece, certainly, the workpiece that at every turn enters oil spout chamber 110 is generally 1-2, enter the rear stop setting-up time in oil spout chamber 110, operator are within this time, five metals workpiece in oil spout chamber 110 is carried out to oil spout, oil spout completes within this time, the second suspension type transfer limes 130 continues operation, next five metals workpiece is delivered to oil spout chamber 110, carry out operated fuel injection, and being delivered to second, the upper one five metals workpiece that has sprayed polishes solidifies drying shed 120, enter second and solidify five metals workpiece in drying shed 120 under the effect of the drying unit carrying, baking and curing, polishes is solidified in the surface of five metals workpiece, so complete the coating processes of whole polishes.
In sum, the utility model handware Intelligent Machining System, for whole system of processing, adopt respectively intelligent annular conveyor line 10, conveyer chain 40, the first suspension type transfer limes 100 and the second suspension type transfer limes 130 to carry out streamline conveying to workpiece, compared to the semi-automatic operation of traditional craft, can save greatly cost, and can reduce in the process of processing, the handware causing because of the human factor impaired probability of colliding.And in each processing module, substantially all only need material loading personnel and blanking personnel, make less labor force greatly.
Meanwhile, electroplate in producing unit and be provided with multistage electrolytic degreasing, make to need the workpiece electroplated, very clean, glossy of surface, without greasy dirt, without booty etc., degreases effective, makes to have laid good basis for follow-up plating processing.
And metallize powder completes in powder spraying chamber 80, due to the restriction of powder spraying chamber 80, metal-powder is only in powder spraying chamber 80 inside, and is difficult for diffusing to outside, plays a very good protection, and sanitation and hygiene, avoid polluting more; And adopt at the front and back of powder spraying chamber 80 corresponding configuration the first dusting device 803 and the second dusting device 803 ', by the first dusting device 803, can spray the front of inner five metals workpiece, the second dusting device 803 ' can spray the reverse side of five metals workpiece, so, the metal-powder of its spraying is more even, and spraying effect is better; And apply processing for polishes, also be by completing in oil spout chamber 110, and 110 front and back, oil spout chamber corresponding configuration the first fueling injection equipment 1103 and the second fueling injection equipment 1103 ', by the first fueling injection equipment 1103, can carry out oil spout to the front of inner five metals workpiece and apply processing, the second dusting device 1103 ' can carry out oil spout to the reverse side of five metals workpiece and apply processing, so, the polishes of its spraying is more even, and spraying effect is better; And also can avoid pollution on the environment.
The foregoing is only preferred embodiment of the present utility model; not thereby limit the scope of the claims of the present utility model; every equivalent structure or conversion of equivalent flow process that utilizes the utility model specification sheets and accompanying drawing content to do; or be directly or indirectly used in other relevant technical fields, be all in like manner included in scope of patent protection of the present utility model.
Claims (10)
1. a handware Intelligent Machining System, is characterized in that, it comprises:
Electroplate producing unit, described plating producing unit comprises annular conveyor line, hanger A, electroplates processing pond and drive unit A;
Wherein, described annular conveyor line comprises symmetrically arranged upper rail and lower guideway, and described upper rail is provided with conveyor chain, and described lower guideway is provided with lower conveyor chain; Between described upper conveyor chain and lower conveyor chain, be fixedly connected with a plurality of can be with described upper conveyor chain and the synchronization-moving vertical guide rod of lower conveyor chain, described vertical guide rod is provided with vertical chute; Described hanger A has a plurality of, a plurality of described hanger A respectively slidably correspondence be arranged at a plurality of described vertical chutes; Described plating processing pond has a plurality of, and a plurality of described plating processing pond is set in turn in the below of described hanger A; Described drive unit A comprises driving the first drive unit of described upper conveyor chain, lower conveyor chain and in order to drive the second drive unit of described hanger A;
Bonderizing production equipment, described bonderizing production equipment comprises a built on stilts conveyer chain arranging, an elevating sling, bonderizing processing pond and a drive unit B;
Wherein, the upper end of described elevating sling is fixedly connected with described conveyer chain, and lower end is provided with a hook; The below of described elevating sling is located in described bonderizing processing pond; Described drive unit B comprises driving chaindriven the 3rd drive unit of described transmission and in order to drive the four-drive device of described elevating sling lifting;
The producing unit that dusts, described in the producing unit that dusts comprise that preheating chamber, powder spraying chamber, first solidify drying shed and one first suspension type transfer limes;
Wherein, the left side wall of described preheating chamber is provided with a workpiece entrance A, and right side wall is provided with a workpiece outlet A; The left side wall of described powder spraying chamber is provided with a workpiece entrance B, and right side wall is provided with a workpiece outlet B, and front side wall is provided with one first window that dusts, and rear wall is provided with one second window that dusts; The described first left side wall that solidifies drying shed is provided with a workpiece entrance C, and right side wall is provided with a workpiece outlet C; Between described workpiece outlet C, workpiece entrance C and the outlet of described workpiece B, workpiece entrance B, workpiece outlet A and workpiece entrance A, form a workpiece transport path A; Described the first suspension type transfer limes runs through and is arranged at described workpiece transport path A, so that the workpiece of needs processing is sent to described preheating chamber successively, powder spraying chamber and first solidifies drying shed;
Polishes applies production equipment, and described polishes applies production equipment and comprises oil spout chamber, the second curing drying shed and the second suspension type transfer limes;
Wherein, the left side wall of described oil spout chamber is provided with a workpiece entrance D, and right side wall is provided with a workpiece outlet D, and front side wall is provided with one first oil spout window, and rear wall is provided with one second oil spout window; The described second left side wall that solidifies drying shed is provided with a workpiece entrance E, and right side wall is provided with a workpiece outlet E; Between described workpiece outlet E, workpiece entrance E and described workpiece outlet D and workpiece entrance D, form a workpiece transport path B; Described the second suspension type transfer limes runs through and is arranged at described workpiece transport path B, so that the workpiece of needs processing is sent to described oil spout chamber and second successively, solidifies drying shed.
2. a kind of handware Intelligent Machining System according to claim 1, it is characterized in that, described plating processing pond comprises the de-electrolytic degreasing of the acid pond setting gradually, the first washing pool, pickling tub, the second washing pool, catholyte grease removal tank, anode electrolysis grease removal tank, the 3rd washing pool, acid electrolyzer, the 4th washing pool, acid bright copper plating pond, plating bright copper pond for recovering, the 5th washing pool, copper facing activating tank, the 6th washing pool, bright nickel plating pond, nickel pond for recovering, the 7th washing pool, chromium plating front activating pond, chromium plating pond, the 8th washing pool, pure water spray pond and stoving oven.
3. a kind of handware Intelligent Machining System according to claim 2, it is characterized in that, also comprise a pump-up device, the gas transmission end of described pump-up device is connected with a plurality of air-inflating tubes, and a plurality of described air-inflating tubes are connected with described the first washing pool, the second washing pool, the 3rd water washing, the 4th washing pool, the 5th washing pool, the 6th washing pool, the 7th washing pool and the 8th washing pool respectively.
4. a kind of handware Intelligent Machining System according to claim 3, it is characterized in that, a plurality of described vertical guide rods are evenly arranged between described upper conveyor chain and lower conveyor chain, a plurality of described plating processing pond offsets, and described in adjacent two, the distance of vertical guide rod is identical with the width in described plating processing pond.
5. a kind of handware Intelligent Machining System according to claim 1, is characterized in that: described bonderizing processing pond comprises grease removal tank, the first washing pool, rust cleaning pond, the second washing pool, table tune pond, phosphating pond, neutralization tank and the 3rd washing pool setting gradually.
6. a kind of handware Intelligent Machining System according to claim 1, is characterized in that: described elevating sling comprises a pedestal, and described pedestal is fixedly connected with described conveyor chain; In described pedestal, be provided with a cylinder, the cylinder rod of described cylinder is connected with a plate, and the lower end of described web plate is provided with described hook.
7. a kind of handware Intelligent Machining System according to claim 6, is characterized in that: described lifting hanger has a plurality of, and a plurality of described elevating slings evenly arrange; A plurality of described bonderizing processing pond offsets, and described in adjacent two, the distance of elevating sling is identical with the width in described bonderizing processing pond.
8. a kind of handware Intelligent Machining System according to claim 1, is characterized in that: on described the first suspension type transfer limes, is hung with and can moves with this first suspension type transfer limes, and for hanging several hanger B of workpiece.
9. a kind of handware Intelligent Machining System according to claim 1, is characterized in that: on described the second suspension type transfer limes, is hung with and can moves with this second suspension type transfer limes, and for hanging several hanger C of workpiece.
10. a kind of handware Intelligent Machining System according to claim 1, is characterized in that: in described the first curing oven and the second curing oven, be equipped with lagging material.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320722979.4U CN203530468U (en) | 2013-11-13 | 2013-11-13 | Intelligent hardware machining system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320722979.4U CN203530468U (en) | 2013-11-13 | 2013-11-13 | Intelligent hardware machining system |
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| CN203530468U true CN203530468U (en) | 2014-04-09 |
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| CN201320722979.4U Expired - Lifetime CN203530468U (en) | 2013-11-13 | 2013-11-13 | Intelligent hardware machining system |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103934163A (en) * | 2014-04-22 | 2014-07-23 | 南通普瑞特机械有限公司 | Novel steel plate coating production line |
| CN105018921A (en) * | 2015-08-04 | 2015-11-04 | 常熟市金华机械股份有限公司 | Running method of phosphating and saponifying production line |
| CN109930145A (en) * | 2019-04-04 | 2019-06-25 | 浙江安尚电气有限公司 | Convenient for the efficient nut processing equipment of nigrescence |
| CN111254425A (en) * | 2020-03-25 | 2020-06-09 | 中铁二院成都勘察设计研究院有限责任公司 | Contact net steel plate anti-corrosion treatment device and treatment method thereof |
| CN113584557A (en) * | 2021-08-12 | 2021-11-02 | 江苏库纳实业有限公司 | Aluminum profile spraying equipment and spraying method thereof |
| CN113981505A (en) * | 2021-10-15 | 2022-01-28 | 安徽柳溪智能装备有限公司 | Multicolor electrophoresis coating device |
| CN114959856A (en) * | 2022-06-27 | 2022-08-30 | 嘉兴宇诚电子科技有限公司 | Electronic component electroplating system |
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2013
- 2013-11-13 CN CN201320722979.4U patent/CN203530468U/en not_active Expired - Lifetime
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103934163A (en) * | 2014-04-22 | 2014-07-23 | 南通普瑞特机械有限公司 | Novel steel plate coating production line |
| CN105018921A (en) * | 2015-08-04 | 2015-11-04 | 常熟市金华机械股份有限公司 | Running method of phosphating and saponifying production line |
| CN105018921B (en) * | 2015-08-04 | 2017-09-19 | 常熟市金华机械股份有限公司 | A kind of operation method of phospholeum metaplasia producing line |
| CN109930145A (en) * | 2019-04-04 | 2019-06-25 | 浙江安尚电气有限公司 | Convenient for the efficient nut processing equipment of nigrescence |
| CN111254425A (en) * | 2020-03-25 | 2020-06-09 | 中铁二院成都勘察设计研究院有限责任公司 | Contact net steel plate anti-corrosion treatment device and treatment method thereof |
| CN111254425B (en) * | 2020-03-25 | 2021-12-07 | 中铁二院成都勘察设计研究院有限责任公司 | Contact net steel plate anti-corrosion treatment device and treatment method thereof |
| CN113584557A (en) * | 2021-08-12 | 2021-11-02 | 江苏库纳实业有限公司 | Aluminum profile spraying equipment and spraying method thereof |
| CN113981505A (en) * | 2021-10-15 | 2022-01-28 | 安徽柳溪智能装备有限公司 | Multicolor electrophoresis coating device |
| CN114959856A (en) * | 2022-06-27 | 2022-08-30 | 嘉兴宇诚电子科技有限公司 | Electronic component electroplating system |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee | ||
| CP03 | Change of name, title or address |
Address after: Longgang District of Shenzhen City, Guangdong province 518117 Ping Ping Street East Community Kang Ming Lu No. 10 Patentee after: SHENZHEN MEIZHIGAO TECHNOLOGY Co.,Ltd. Address before: Longgang District of Shenzhen City, Guangdong province 518000 Ping Ping Street East Community Kang Ming Lu No. 10 Patentee before: SHENZHEN MEIGAO PLASTIC AND METAL MFG Co.,Ltd. |
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| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20140409 |