CN108315809B - Plane and lifting conveying device for aluminum surface treatment and electroplating production line - Google Patents
Plane and lifting conveying device for aluminum surface treatment and electroplating production line Download PDFInfo
- Publication number
- CN108315809B CN108315809B CN201810445058.5A CN201810445058A CN108315809B CN 108315809 B CN108315809 B CN 108315809B CN 201810445058 A CN201810445058 A CN 201810445058A CN 108315809 B CN108315809 B CN 108315809B
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- Prior art keywords
- conveying
- horizontal conveying
- surface treatment
- rail
- lifting
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D21/00—Processes for servicing or operating cells for electrolytic coating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C11/00—Trolleys or crabs, e.g. operating above runways
- B66C11/02—Trolleys or crabs, e.g. operating above runways with operating gear or operator's cabin suspended, or laterally offset, from runway or track
- B66C11/04—Underhung trolleys
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C11/00—Trolleys or crabs, e.g. operating above runways
- B66C11/16—Rope, cable, or chain drives for trolleys; Combinations of such drives with hoisting gear
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D17/00—Constructional parts, or assemblies thereof, of cells for electrolytic coating
Abstract
The invention relates to the technical field of conveying equipment, in particular to a plane and lifting conveying device for an aluminum surface treatment and electroplating production line, which comprises horizontal conveying devices arranged at different heights and a vertical conveying device for conveying conveyed objects conveyed by the horizontal conveying devices in the vertical direction, wherein the vertical conveying device comprises a lifting frame, a vertical lifting driving motor arranged on the lifting frame, a vertical lifting driving shaft arranged at the output end of the vertical lifting driving motor, a winding wheel arranged at one end of the vertical lifting driving shaft, a vertical lifting hook for hanging conveyed objects and a transmission tension sling respectively connected with the winding wheel and the vertical lifting hook. The plane and lifting conveying device for the aluminum surface treatment and electroplating production line can be used for connecting production lines with different heights, so that the conveying effect and the processing efficiency of a machined part are greatly improved, the processing time is reduced, the field is fully utilized, and the field utilization rate is increased.
Description
Technical Field
The invention relates to the technical field of conveying equipment, in particular to a plane and lifting conveying device for an aluminum surface treatment and electroplating production line.
Background
Along with the increasing demands of large-sized parts such as an aluminum alloy luggage rack, an interior and exterior decoration piece of an automobile, an air suction grille of the head of the automobile and the like, the requirements of large-sized production lines with high productivity are higher and higher, and particularly when the large-sized production lines are matched with production lines of different floors, the production lines carry out different process treatments on the different floors, and conveying objects need to be transported and converted between the different floors so as to realize the high productivity and automatic production of the large-sized conveying objects, so that a technical scheme for solving the problems is needed.
Disclosure of Invention
The invention aims at overcoming the defects in the prior art, and provides a plane and lifting conveying device for an aluminum surface treatment and electroplating production line, which can be used for connecting production lines with different heights, so that the conveying effect and the processing efficiency of a workpiece are greatly improved, the processing time is reduced, the field is fully utilized, and the field utilization rate is increased.
The aim of the invention is achieved by the following technical scheme:
a plane and lifting conveying device for an aluminum surface treatment and electroplating production line is characterized in that: the vertical conveying device comprises a lifting frame, a vertical lifting driving motor arranged on the lifting frame, a vertical lifting driving shaft arranged at the output end of the vertical lifting driving motor, a winding wheel arranged at one end of the vertical lifting driving shaft, a vertical lifting hook used for hanging conveyed objects and a transmission tension sling connected with the winding wheel and the vertical lifting hook respectively.
The horizontal conveying device comprises a horizontal conveying rail and a horizontal conveying vehicle which is arranged on the horizontal conveying frame in a rolling mode, wherein the horizontal conveying vehicle comprises a vehicle body, a front traveling device arranged at the bearing end of the vehicle body, a rear traveling device arranged at the driving end of the vehicle body, a traveling driving motor used for driving the front traveling device and the rear traveling device to rotate respectively, a load carrying device arranged at the bearing end of the vehicle body and a bearing saddle used for bearing conveyed objects, the front traveling device, the rear traveling device and the load carrying device are respectively in butt joint with the upper surface of the horizontal conveying rail, and the bearing saddle is arranged on the upper side of the load carrying device.
The horizontal conveying vehicle further comprises a rail balancing device, the rail balancing device comprises a fixed column arranged at the driving end of the vehicle body, a balance wheel arranged on the fixed column in a rotating mode and a rail guide wheel arranged on the fixed column in a rotating mode, the balance wheel is in butt joint with the lower surface of the horizontal conveying rail, and the rail guide wheel is in butt joint with the side face of the horizontal conveying rail.
The loading device comprises a first bearing seat fixedly arranged on the vehicle body, a first bearing arranged on the first bearing seat and a loading wheel arranged on the first bearing, wherein the loading wheel is in butt joint with the upper surface of the horizontal conveying rail.
The front traveling device comprises a second bearing seat fixedly arranged on the vehicle body, a second bearing arranged on the second bearing seat and a front traveling wheel arranged on the second bearing seat, wherein the front traveling wheel is in butt joint with the upper surface of the horizontal conveying rail.
The plane and lifting conveying device for the aluminum surface treatment and electroplating production line further comprises a conversion mechanism for loading and unloading the horizontal conveying vehicle, the conversion mechanism comprises a conversion support and a production line crane arranged on the conversion support in a rolling mode, the production line crane is provided with a lifting appliance for hanging conveying objects, and the conversion support comprises a loading support for loading the horizontal conveying vehicle and a unloading support for unloading the horizontal conveying vehicle.
Wherein, the horizontal conveying vehicle is provided with the anticollision glue that is used for preventing automobile body and conversion support collision.
The conveying object comprises a conductive beam, a hanger hung on the conductive beam and a workpiece hung on the hanger.
The plane and lifting conveying device for the aluminum surface treatment and electroplating production line further comprises an induction control device for inducing the position of the conveyed object.
The invention has the beneficial effects that: when the automatic lifting device works, the vertical lifting driving motor is started to drive the vertical lifting driving shaft to rotate and drive the winding wheel to rotate, and the winding wheel rotates to drive the transmission tension hanging strip to move up and down the vertical lifting hook, so that conveying objects on production lines with different heights are realized, and automatic production is realized; specifically, the horizontal conveying device on the high-position production line sends the conveying object to the vertical lifting hook of the vertical conveying device, the vertical lifting driving motor drives the vertical lifting driving shaft to rotate and simultaneously the winding wheel rotates, so that the vertical lifting hook connected with the transmission tension hanging strip on the winding wheel moves downwards to the bearing saddle of the horizontal conveying device on the low-position production line, the vertical lifting hook continuously descends for a distance, the conveying object is separated from the vertical lifting hook and is hung on the bearing saddle of the horizontal conveying device, the horizontal conveying device moves out, the production lines at different heights are completed to be connected, the logistics efficiency is improved, and the utilization rate of the field is increased.
Drawings
The invention will be further described with reference to the accompanying drawings, in which embodiments do not constitute any limitation of the invention, and other drawings can be obtained by one of ordinary skill in the art without inventive effort from the following drawings.
Fig. 1 is a schematic side view of the present invention.
Fig. 2 is a schematic structural view of the vertical transport apparatus of the present invention when it is located in different production lines.
Fig. 3 is a schematic side view of the horizontal conveyance of the present invention.
The reference numerals include:
1-a horizontal conveying device; 11-horizontal conveying rail; 12-a horizontal transport vehicle; 121—a vehicle body; 1211—anti-collision glue; 122—front running gear; 123-rear walking device; 124—a travel drive motor; 125—a loading device; 126—a load-bearing saddle; 127-rail balancing device; 1271—fixed column; 1272-balance wheel; 1273—rail guide wheels;
2-vertical transport means; 21-lifting frame; 22-vertical lift drive motor; 23-vertical lifting drive shaft; 24-a reel; 25-vertical lifting fishing; 26-a transmission tension sling;
3-a conversion mechanism; 31—a transition support; 311—a loading stand; 312—a discharge rack; 32-production line travelling crane; 321-a lifting appliance.
Detailed Description
The invention will be further described with reference to the following examples and figures.
As shown in fig. 1 and 2, the plane and lifting conveyor for the aluminum surface treatment and electroplating production line of the present invention comprises horizontal conveyors 1 disposed at different heights and vertical conveyors 2 for vertically conveying conveyed objects conveyed by the horizontal conveyors 1, wherein the vertical conveyors 2 comprise a lifting frame 21, a vertical lifting driving motor 22 disposed on the lifting frame 21, a vertical lifting driving shaft 23 disposed at an output end of the vertical lifting driving motor 22, a take-up pulley 24 disposed at one end of the vertical lifting driving shaft 23, a vertical lifting hook 25 for hanging conveyed objects, and a transmission tension sling 26 respectively connected to the take-up pulley 24 and the vertical lifting hook 25.
When the automatic lifting device works, the vertical lifting driving motor 22 is started to drive the vertical lifting driving shaft 23 to rotate and drive the winding wheel 24 to rotate, the winding wheel 24 rotates to drive the transmission tension hanging belt 26 to move up and down on the vertical lifting hanging hook 25, so that conveying objects on production lines with different heights are realized, automatic production is realized, production time is saved, and cost is reduced; specifically, the horizontal conveying device 1 on the high production line sends the conveying object to the vertical lifting hook 25 of the vertical conveying device 2, the vertical lifting driving motor 22 drives the vertical lifting driving shaft 23 to rotate and the winding wheel 24 to rotate, so that the vertical lifting hook 25 connected with the transmission tension sling 26 on the winding wheel 24 moves downwards to the saddle of the horizontal conveying device 1 on the low production line, the vertical lifting hook 25 continuously descends for a certain distance, the conveying object is separated from the vertical lifting hook 25 and is hung on the bearing saddle 126 of the horizontal conveying device 1, the horizontal conveying device 1 moves out, the connection of different high production lines is completed, the logistics efficiency is improved, and the field utilization rate is increased.
As shown in fig. 3, the horizontal conveyance device 1 of the present invention includes a horizontal conveyance rail 11 and a horizontal conveyance vehicle 12 that is provided on the horizontal conveyance frame in a rolling manner, the horizontal conveyance vehicle 12 includes a vehicle body 121, a front traveling device 122 that is provided at a carrying end of the vehicle body 121, a rear traveling device 123 that is provided at a driving end of the vehicle body 121, a travel driving motor 124 that is used to drive the front traveling device 122 and the rear traveling device 123 to rotate, respectively, a load-carrying device 125 that is provided at the carrying end of the vehicle body 121, and a load-carrying saddle 126 that is used to carry objects, the front traveling device 122, the rear traveling device 123, and the load-carrying device 125 are respectively abutted against an upper surface of the horizontal conveyance rail 11, and the load-carrying saddle 126 is provided on an upper side of the load-carrying device 125. The loading device 125 and the front running gear 122 are both arranged at the bearing end of the vehicle body 121 and are used for bearing and dispersing the pressure of the vehicle body 121 on the horizontal conveying rail 11, further, the loading device 125 can bear the suspension of large materials, and the front running gear 122 and the rear running gear 123 are driven by the running driving motor 124, so that the vehicle body 121 moves in a balanced manner on the horizontal conveying rail 11, the conveying of conveyed objects in the horizontal direction is achieved, and the conveying stability and efficiency are ensured.
As shown in fig. 1 and 3, the horizontal transport vehicle 12 of the present invention further includes a rail balancing device 127, where the rail balancing device 127 includes a fixed column 1271 provided at the driving end of the vehicle body 121, a balance wheel 1272 rotatably provided at the fixed column 1271, and a rail guide wheel 1273 rotatably provided at the fixed column, and the balance wheel 1272 abuts against the lower surface of the horizontal transport rail 11, and the rail guide wheel 1273 abuts against the side surface of the horizontal transport rail 11. The rail balance device 127 is arranged at the driving end of the vehicle body 121, when the horizontal conveying vehicle 12 carries the conveyed objects and moves to the lifting device area of the vertical conveying device 2, the carrying end of the horizontal conveying vehicle 12 needs to extend out of the horizontal conveying rail 11 and is suspended, at the moment, the carrying end of the horizontal conveying vehicle 12 is easy to overturn due to the fact that the conveyed objects are carried, and the balance wheel 1272 of the rail balance device 127 is arranged at the driving end of the vehicle body 121 and can be abutted with the lower surface of the horizontal conveying rail 11, so that the vehicle body 121 is prevented from rising up, the stability of the vehicle body 121 is ensured, the vehicle body 121 is prevented from overturning when carrying large-scale conveyed objects, and the conveying stability is ensured; at the same time, the rail guide wheels 1273 are abutted against the side surfaces of the horizontal conveying rail 11, preferably, two rail guide wheels 1273 are respectively abutted against the two side surfaces of the horizontal conveying rail 11, so that the rail guide wheels can play a role in guiding.
As shown in fig. 3, the load device 125 of the present invention includes a first bearing block fixedly provided to the vehicle body 121, a first bearing mounted to the first bearing block, and a load wheel mounted to the first bearing, the load wheel being in contact with the upper surface of the horizontal conveying rail. The material of load wheel is steel core and Polyurethane (PU) tire synthesis, has fine mechanical bearing ability and frictional force and prevents to skid at the rail, and load wheel cooperation bearing installs in first bearing frame together, makes automobile body 121 can drive automobile body 121 and remove simultaneously when bearing great article, is convenient for bear and remove.
As shown in fig. 1 and 3, the front traveling device 122 of the present invention includes a second bearing seat fixedly provided to the vehicle body 121, a second bearing mounted to the second bearing seat, and a front traveling wheel mounted to the second bearing seat, the front traveling wheel being abutted against an upper surface of the horizontal conveying rail. The front travelling wheels and the load wheels are arranged in parallel, so that the pressure of the vehicle body 121 to the horizontal conveying rail 11 can be reduced, and meanwhile, the front travelling wheels and the rear travelling wheels are respectively positioned at two ends of the vehicle body 121, so that the balance of the vehicle body 121 can be kept, and the power for driving the vehicle body 121 can be kept.
As shown in fig. 1 and 2, the plane and lifting conveying device for the aluminum surface treatment and electroplating production line of the invention further comprises a conversion mechanism 3 for loading and unloading the horizontal conveying vehicle 12, the conversion mechanism 3 comprises a conversion bracket 31 and a production line crane 32 arranged on the conversion bracket 31 in a rolling manner, the production line crane 32 is provided with a lifting appliance 321 for hanging and conveying objects, and the conversion bracket 31 comprises a loading bracket 311 for loading the horizontal conveying vehicle 12 and an unloading bracket 312 for unloading the horizontal conveying vehicle 12. When the conveying objects are charged, the conveying objects are hung on the charging bracket 311, the conveying objects are lifted by the production line trolley 32 and moved to the horizontal conveying trolley 12, and the conveying objects are hung on the horizontal conveying trolley 12, so that the materials are cut; when unloading the conveying objects, the horizontal conveying vehicle 12 conveys the conveying objects to be unloaded to the unloading support 312, the conveying objects are lifted by the production line travelling vehicle 32 and moved to the unloading support 312, and the conveying objects are unloaded, so that the unloading of materials is realized.
As shown in fig. 1 and 3, the horizontal conveyance vehicle 12 of the present invention is provided with a crash-proof adhesive 1211 for preventing the vehicle body 121 from colliding with the switch bracket 31. When the horizontal transfer cart 12 is unloading or loading, it is required to move and approach the switch bracket 31 to prevent the car body 121 from being damaged due to collision with the switch bracket 31, which affects the service life of the car body 121.
As shown in fig. 1 and 2, the conveying object of the present invention includes a conductive beam, a hanger suspended from the conductive beam, and a workpiece suspended from the hanger. The workpiece to be processed is hung on the hanging tool, the hanging tools are hung on the conductive beam, the hanging tool and the workpiece can be moved simultaneously by moving the conductive beam, the operation on the workpiece is convenient, and the rapid and efficient conveying of the large-capacity workpiece is realized.
As shown in fig. 1 and 2, the plane and lifting conveying device for the aluminum surface treatment and electroplating production line of the invention further comprises an induction control device for inducing the position of the conveyed object. In order to monitor that the conductive beam is safely placed on the bearing saddle 126 of the horizontal conveying vehicle 12, an inductor is arranged at the front end of the bearing saddle 126 and is connected with the PLC, and when the conductive beam is put down or taken out, the inductor can send out a signal to enable the PLC to confirm the action state. The plane and lifting conveying device for the aluminum surface treatment and electroplating production line can automatically sense that the conveying objects conveyed by the horizontal conveying vehicle 12 and the conveying objects carried by the horizontal conveying vehicle 12 are separated from the vertical conveying device 2, so that the vertical conveying device 2 is controlled to move and the horizontal conveying vehicle 12 is controlled to convey, and the whole conveying process is more intelligent and automatic; specifically, when the horizontal conveying vehicle 12 carries the conveying objects to move to the lifting device region of the vertical conveying device 2, the induction control device senses that the conveying objects accurately reach the lifting hook position of the vertical conveying device 2, the vertical lifting hook 25 is driven by the vertical lifting driving motor 22 to move upwards, the vertical lifting hook 25 drives the conveying objects to move upwards together so as to separate the conveying objects from the horizontal conveying vehicle 12, the horizontal conveying vehicle 12 returns to the empty vehicle, the vertical conveying device 2 moves the conveying objects to the next production line, the horizontal conveying vehicle 12 corresponding to the production line moves to the lifting device region of the vertical conveying device 2, the vertical lifting driving motor 22 drives the vertical lifting hook 25 to move downwards, the vertical lifting hook 25 is separated from the conveying objects, the conveying objects are supported on the horizontal conveying vehicle 12, and when the induction control device senses that the conveying objects are completely separated from the vertical lifting hook 25, the horizontal conveying vehicle 12 carries the conveying objects to move to the production line, so that automatic conveying is realized.
Finally, it should be noted that the above embodiments are only for illustrating the technical solution of the present invention, and not for limiting the scope of the present invention, and although the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications or equivalent substitutions can be made to the technical solution of the present invention without departing from the spirit and scope of the technical solution of the present invention.
Claims (6)
1. A plane and lifting conveying device for an aluminum surface treatment and electroplating production line is characterized in that: the vertical conveying device comprises a lifting frame, a vertical lifting driving motor arranged on the lifting frame, a vertical lifting driving shaft arranged at the output end of the vertical lifting driving motor, a winding wheel arranged at one end of the vertical lifting driving shaft, a vertical lifting hook used for hanging conveyed objects and a transmission tension sling respectively connected with the winding wheel and the vertical lifting hook; the horizontal conveying device comprises a horizontal conveying rail and a horizontal conveying vehicle which is arranged on the horizontal conveying frame in a rolling manner, wherein the horizontal conveying vehicle comprises a vehicle body, a front traveling device arranged at a bearing end of the vehicle body, a rear traveling device arranged at a driving end of the vehicle body, a traveling driving motor for respectively driving the front traveling device and the rear traveling device to rotate, a load carrying device arranged at the bearing end of the vehicle body and a load carrying saddle for carrying conveyed objects, the front traveling device, the rear traveling device and the load carrying device are respectively abutted with the upper surface of the horizontal conveying rail, and the load carrying saddle is arranged on the upper side of the load carrying device; the plane and lifting conveying device for the aluminum surface treatment and electroplating production line further comprises a conversion mechanism for loading and unloading the horizontal conveying vehicle, the conversion mechanism comprises a conversion bracket and a production line crane which is arranged on the conversion bracket in a rolling mode, the production line crane is provided with a lifting appliance for hanging conveying objects, and the conversion bracket comprises a loading bracket for loading the horizontal conveying vehicle and a unloading bracket for unloading the horizontal conveying vehicle; the horizontal conveying vehicle is provided with anti-collision glue for preventing the vehicle body from colliding with the conversion bracket.
2. The planar and elevating conveyor for an aluminum surface treatment and electroplating line according to claim 1, wherein: the horizontal conveying vehicle further comprises a rail balancing device, the rail balancing device comprises a fixed column arranged at the driving end of the vehicle body, a balance wheel arranged on the fixed column in a rotating mode and a rail guide wheel arranged on the fixed column in a rotating mode, the balance wheel is in butt joint with the lower surface of the horizontal conveying rail, and the rail guide wheel is in butt joint with the side face of the horizontal conveying rail.
3. The planar and elevating conveyor for an aluminum surface treatment and electroplating line according to claim 1 or 2, wherein: the loading device comprises a first bearing seat fixedly arranged on the vehicle body, a first bearing arranged on the first bearing seat and a loading wheel arranged on the first bearing, wherein the loading wheel is in butt joint with the upper surface of the horizontal conveying rail.
4. The planar and elevating conveyor for an aluminum surface treatment and electroplating line according to claim 1, wherein: the front traveling device comprises a second bearing fixedly arranged on the vehicle body, a second bearing arranged on the second bearing seat and a front traveling wheel arranged on the second bearing seat, and the front traveling wheel is in butt joint with the upper surface of the horizontal conveying rail.
5. The planar and elevating conveyor for an aluminum surface treatment and electroplating line according to claim 1, wherein: the conveying object comprises a conductive beam, a hanger hung on the conductive beam and a workpiece hung on the hanger.
6. The planar and elevating conveyor for an aluminum surface treatment and electroplating line according to claim 1, wherein: the plane and lifting conveying device for the aluminum surface treatment and electroplating production line also comprises an induction control device for inducing the position of the conveyed object.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810445058.5A CN108315809B (en) | 2018-05-10 | 2018-05-10 | Plane and lifting conveying device for aluminum surface treatment and electroplating production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810445058.5A CN108315809B (en) | 2018-05-10 | 2018-05-10 | Plane and lifting conveying device for aluminum surface treatment and electroplating production line |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108315809A CN108315809A (en) | 2018-07-24 |
| CN108315809B true CN108315809B (en) | 2023-09-12 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810445058.5A Active CN108315809B (en) | 2018-05-10 | 2018-05-10 | Plane and lifting conveying device for aluminum surface treatment and electroplating production line |
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| CN (1) | CN108315809B (en) |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN108315809A (en) | 2018-07-24 |
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