CN104152977A - Full automatic electroplating production line - Google Patents
Full automatic electroplating production line Download PDFInfo
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- CN104152977A CN104152977A CN201410372487.6A CN201410372487A CN104152977A CN 104152977 A CN104152977 A CN 104152977A CN 201410372487 A CN201410372487 A CN 201410372487A CN 104152977 A CN104152977 A CN 104152977A
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Abstract
The invention discloses a full automatic electroplating production line and relates to the technical field of electroplating devices or systems. The production line comprises a plurality of tanks sequentially arranged from left to right, a PLC control cabinet, a stirring system, a waste gas recovery system, a water supply system, a wastewater recovery system and a gantry crane. The production line has the advantages that the automatic control function is realized through the devices; and the production line comprises the wastewater and waste gas recycling devices, so that the produced waste gas and wastewater can be recycled and the characteristics of energy conservation and environmental protection are provided.
Description
Technical field
The present invention relates to electro plating device or systems technology field, relate in particular to a kind of full automatic plating production line.
Background technology
Electroplating assembly line can be divided into by the mode of production: manual electroplating assembly line, semiautomatic electroplating production line, full automatic plating production line.Electroplating assembly line comes according to plating mode and can be divided into hang plating production line, barrel plating production line, plates production line, brush plating production line, annularly plating production line, straight line gantry electroplating assembly line, plastic electroplating automatic production line etc. continuously.
Full automatic plating production line is suitable for the more single and product that output is very large of product, such as aluminium alloy automobile hub or bicycle rim, with the automatic production line that this series products is electroplated, be according to the size of product and yield design, therefore there is loading method and the relatively-stationary action beat that is applicable to very much product, after strict and operation program is finished in plating solution management, just can continuously electroplate automatic production.The Controlling System of full automatic plating production line adopts PLC controlling machine, by input computer after definite technical process programming, can carry out full automatic control.But existing automatic production line is not considered the recovery problem of waste water and waste gas, easily causes environmental pollution.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of full automatic plating production line, and described production line can be for recycling and reuse to the waste gas and the waste water that produce, has the feature of energy-conserving and environment-protective.
For solving the problems of the technologies described above, the technical solution used in the present invention is: a kind of full automatic plating production line, it is characterized in that comprising: the cell body that several are from left to right arranged in order, PLC housing, stirring system, gas recovery system and gantry crane, the both sides, front and back of described cell body are provided with track, described gantry crane is positioned on described track, the bottom of gantry crane is provided with tangential movement driving mechanism, the crossbeam of described gantry crane is provided with workpiece hook, one end of nylon sling is connected with workpiece hook, the other end of nylon sling is provided with hook lift drive mechanism, described tangential movement driving mechanism and hook lift drive mechanism are controlled by described PLC housing, described track is provided with several position switch, described position switch is electrically connected to PLC housing, rising pipe on water reservoir is connected with the water inlet pipe on described cell body top respectively, the bottom of cell body is connected with wastewater discharge pipe, every wastewater discharge pipe is connected with purification tank for liquid waste, every water inlet pipe and wastewater discharge pipe are provided with magnetic valve, in described purification tank for liquid waste, be provided with wastewater treatment equipment, after wastewater treatment, by water pump, send water reservoir to and recycle, described magnetic valve and water pump are controlled by described PLC housing, in described cell body, be provided with whipping appts, described whipping appts is controlled by described PLC housing, described waste gas recovering device is positioned at by cell body, by pipeline, the gas transmission of recovery is processed to exhaust gas treating tower, and described waste gas recovering device comprises several air draught arms, and described air draught arm is provided with volume adjusting apparatus, ventilation installation are installed on line body one side, and vent-pipe has drainage grade while installing, and in lower-most point, is provided with leakage fluid dram, and the liquid that leakage fluid dram is discharged is pooled to purification tank for liquid waste by pipeline and processes.
Further technical scheme is: described cell body comprises alkaline liquid groove, acidic liquid groove and washing bath, in above-mentioned cell body, is provided with well heater.
Further technical scheme is: the both sides of described cell body are also provided with refrigerator, for cooling scavenging solution.
Further technical scheme is: the power that described stirring system is used is air.
The beneficial effect that adopts technique scheme to produce is: described production line comprises waste water and exhaust gas recycle apparatus, can be for recycling and reuse to the waste gas and the waste water that produce, has the feature of energy-conserving and environment-protective.
Accompanying drawing explanation
Below in conjunction with the drawings and specific embodiments, the present invention is further detailed explanation.
Fig. 1 is plan structure schematic diagram of the present invention;
Fig. 2 is the main TV structure schematic diagram of gantry crane in Fig. 1;
Wherein: 1, cell body 2, PLC housing 3, gantry crane 4, track 5, tangential movement driving mechanism 6, workpiece hook 7, hook lift drive mechanism 8, position switch 9, water reservoir 10, rising pipe 11, water inlet pipe 12, wastewater discharge pipe 13, purification tank for liquid waste 14, magnetic valve 15, exhaust gas treating tower 16, refrigerator.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is clearly and completely described, obviously, described embodiment is only a part of embodiment of the present invention, rather than whole embodiment.Embodiment based in the present invention, those of ordinary skills, not making the every other embodiment obtaining under creative work prerequisite, belong to the scope of protection of the invention.
A lot of details have been set forth in the following description so that fully understand the present invention, but the present invention can also adopt other to be different from alternate manner described here and implement, those skilled in the art can do similar popularization without prejudice to intension of the present invention in the situation that, so the present invention is not subject to the restriction of following public specific embodiment.
As shown in Figure 1-2, the invention discloses a kind of full automatic plating production line, comprising: several cell bodies that are from left to right arranged in order 1, PLC housing 2, stirring system, gas recovery system and gantry crane 3.The both sides, front and back of described cell body 1 are provided with track 4, described gantry crane 3 is positioned on described track 4, the bottom of gantry crane 3 is provided with tangential movement driving mechanism 5, the crossbeam of described gantry crane 3 is provided with workpiece hook 6, one end of nylon sling is connected with workpiece hook 6, the other end of nylon sling is provided with hook lift drive mechanism 7, described tangential movement driving mechanism 5 and hook lift drive mechanism 7 are controlled by described PLC housing 2, described track 4 is provided with several position switch 8, and described position switch 8 is electrically connected to PLC housing 2.
Rising pipe 10 on water reservoir 9 is connected with the water inlet pipe 11 on described cell body 1 top respectively, the bottom of cell body 1 is connected with wastewater discharge pipe 12, every wastewater discharge pipe 12 is connected with purification tank for liquid waste 13, every water inlet pipe 11 and wastewater discharge pipe 12 are provided with magnetic valve 14, in described purification tank for liquid waste 13, be provided with wastewater treatment equipment, after wastewater treatment, by water pump, send water reservoir 9 to and recycle, described magnetic valve 14 and water pump are controlled by described PLC housing 2; In described cell body 1, be provided with whipping appts, described whipping appts is controlled by described PLC housing 2; It is other that described waste gas recovering device is positioned at cell body 1, by pipeline, the gas transmission of recovery processed to exhaust gas treating tower 15, and refrigerator 16 is positioned at a side of production line, for production line provides refrigerating environment.
The essential information of described production line is as follows:
One, production line production capacity:
The shortest productive temp: 10 minutes/time (adjustable).
Two, production line working conditions
Power supply: 380V 50Hz Three-phase five-wire 425.5KW
Production line takes up an area approximately: long 32.5 meters, wide by 8.8, high 4.5 meters;
City's water: about 3.4T/H; Hydraulic pressure 2.0-3.0kgf/cm
3
Pure water: about 2.1T/H hydraulic pressure 2.0-3.0kgf/cm
3
Steam: consumption 1281M
3/ h, pressure 2.0-2.5kgf/cm
3
Three, technical process
Gantry crane → electrochemical deoiling on product (1-10 minute) → Warm Wash (5-60 second) → cold wash (5-60 second) → electrolytic degreasing (1-10 minute) → Warm Wash (5-60 second) → cold wash (5-60 second) → activation (0.5-3 minute) → cold pure water is washed (5-60 second) → is impacted nickel (1-10 minute) → cold pure water and washes (5-60 second) → bright nickel plating (20-50 minute) → nickel and reclaim (5-60 second) → cold pure water and wash (5-60 second) → plate wash (5-60 second) → seal (1-5 minute) → warm pure water of Bright Tin (20-50 minute) → tin recovery (5-60 second) → cold wash (5-60 second) → neutralization (0.5-3 minute) → cold pure water and wash gantry crane under (0.5-2 minute) → product (5-10 minute), above time and station (cell body) can freely be adjusted.
Four, production line general introduction
1) mode of production of this technique is flame automatic production line, and Full-automatic gantry electroplating assembly line is the plating specific equipment designing according to electronickelling process of tin.
2) according to the workflow of production line and working efficiency, production line is equipped with 2 gantry cranes altogether, and described gantry crane possesses vertical-lift, decline and left and right high-speed walking function;
3) level of automation of this production line is high: need to be artificial one end of track completes except feeding, discharge in production process, and remaining work is completed automatically by gantry crane entirely; Simple to operate: after the upper complete material of operator, only need to click start button, PLC housing just can be controlled the technical process of this product automatically, controls the work that gantry crane completes each operation; Safe and reliable to operation: the situation of the error bit of can stopping to drive a vehicle.For preventing driving, thrust into and plunge off the tracks, the two ends of Crane Rail are provided with anti-fall rubber block and offside power outage security, sliver is furnished with safety braking switch, can scram, to guarantee driving object of operator's personnel safety on production line in operational process;
4) behavioral illustrations: equipment good looking appearance, compact construction, dependable performance.
Five, equipment basic specification
1, electro-galvanizing main line
1) frame: overall structure is middle rail piecing assembly frame, and upper berth PP drip tray, has drip tray function on all cell bodies, prevents that product from dripping in other groove.
2) track: adopt 100x80 x4 square steel, upper berth 80x3mm 316 stainless steel band steels, three layers of acid and alkali-resistance epoxy resin-based paint are sprayed on surface again, can effectively prevent from driving a vehicle skidding and locating inaccurate.Track planeness and parallelism, within ± 3MM, are permitted poor ± 2MM in every meter of scope, the width between centers of every column is permitted poor ± 2MM, the poor ± 3MM of frame two guide rail diagonal lines allowance.
3) column: track column, framework pillar adopt 120H shaped steel, sprays resistance to three layers of soda acid epoxy resin paint, can effectively protect base material; Wall screw is installed on above concrete floor again.
4) PLC housing: adopt Mitsubishi's frequency transformer control speed, by position switch, respond to the position of gantry crane, sequence of control can be directly the enterprising line operate of control panel at the scene, the screen display employing refreshed screen display in the Kunlun, Beijing (10.4 cun).
5) longitudinal and transverse, oblique pull part and other annex: longitudinal and transverse draw piece adopts flat logical, the oblique pull part of 100x50x3mm A3 to adopt 80x80x3mm A3 square tube, wire casing, extraction pipe bracing frame to adopt 50x50x2.5mm A3 square tube, sprays three layers of acid and alkali-resistance resistant epoxy paint; Driving lenticular wire chute, position switch locating slot:
2, gantry crane:
1) technical parameter:
Lifting travel: 2550mm
Rising or falling speed: 0-20m/min(frequency converter timing)
Maximum lift weight: 500kg(does not comprise trapeze)
Lifting motor: the first brake motor in east, two 3KW Taiwan
Translatory velocity: 0-22m/min(frequency converter timing)
Translation motor: the first brake motor in east, 2 1.5KW Taiwan
Driving positioning precision :≤± 5 mm
Driving diagonal lines error :≤± 2mm
Walking in a horizontal state roller plane degree :≤1 mm
2) driving is furnished with PP drip tray, water container.
3) make material and function:
Driving frame: adopt the thick A3 plate of 4mm (Q235A) to make, three layers of acid and alkali-resistance epoxy resin baking vanish of surface spray, prevent corrosion and protection base material.Driving lifting, translation divide three sections of speed per hours to exercise (low, high and low), make driving start, stop can not shaking because of inertia, can protect again travelling speed and the registration of just driving a vehicle; Driving is provided with proximity switch, limit switch and protective grating, carries out software, hardware dual security protection, prevents that driving faults from overstepping the limit and knock against each other; Driving is location up and down, guarantees not flump folded bar;
Driving castor: adopt polyurethane glue bag iron wheel, operate steadily but have enough intensity and noise low; Guide deflection sheave: adopt polymer PE wheel, can durable wear;
Driving tangential movement driving mechanism adopts Dual Drive; Promote: adopt nylon sling; Crossbeam: adopt 80x60x4mmA3 square tube;
3, electrical control part
1) PLC Controlling System
Temperature is controlled and can on PLC controlling box, be shown, by temperature controller, is set and is controlled; All electroplating power supplies all need automatic constant-pressure, and signal must not have interference, and power supply and control line must meet GB 6995.1-1986.Electric control system is by one group of standard housing centralized Control.To driving, rectifying installation, stirs, blower fan, and solution temperature control etc., system all can indoor Long-distance Control.
PLC housing: adopting the thick A3 plate of 2.0mm to make, dusts in surface; Weak current part adds shielding and isolates with forceful electric power cable; PLC adopts independent current source, has interference protection measure; The opening of PLC password can backup, and establishes maintenance mains lighting supply in housing, and on operating panel, all elements have the label of clear and definite.
2) major electrical equipment:
Man-machine interface: adopt the refreshed 10.4 cun of colored man-machine interfaces in the Kunlun, Beijing, easy to operate, directly perceived;
PLC: adopt Mitsubishi E series product, system function is strong, speed is fast, guarantees that production line automation degree is high, stable and reliable operation.In PLC, the temporary transient 5 cover client designated program that store, later according to need of work, can add arbitrarily.
Frequency transformer: adopt Mitsubishi product, stable and reliable for performance;
Temperature controller: adopt sky to open the digital display temperature controller into ABB, probe adopts outsourcing Teflon, and the good reliable control of matter product is accurate, control accuracy ± 1 ℃
Position switch: adopt Japanese Omron brand product, respond to sensitive, accurate positioning
Alternating current contactor: adopt France to execute and bear product, durable in use.
5, service platform:
Frame adopts 50x50x3mm A3 square tube, upper berth glass-fiber reinforced plastic grille platform pedal, and three layers of acid and alkali-resistance epoxy resin-based paint of whole frame brush are anticorrosion.
6, cell body:
Plastic channel adopts 15mm(Baoding power to reach) making of PP plate A level; Weldprocedure: first weld little welding rod in groove, and then be welded with once (seamless welding) with large welding gun, to guarantee absolutely not seepage of coating bath, can not occur distortion while guaranteeing 80 ℃.
Plastic groove strengthens adopting the flat logical cross that is of 80x40x3mm A3 to strengthen, and strengthens longitudinal and transverse spacing 500mm, receives 5mm, to guarantee that coating bath has enough intensity, can not be out of shape in notch place.After three layers of acid and alkali-resistance epoxy resin paint baking of flat logical work, seal again 4mmPP plate A level, double layer anticorrosive protection; Size distortion amount is less than or equal to 3 mm, and the diagonal lines error of cell body is less than or equal to 5 mm, and height error is less than or equal to 2 mm, and parallelism error error is less than or equal to 2 mm.
All washings need be filtered cell body and be made flat pan, are convenient to turn over the clear end of cylinder, can increase substantially working efficiency; Between cell body, be provided with and hide liquid baffle plate, to prevent that tank liquor from splashing between cell body gap.All grooves of heating have thermal insulation layer, adopt the thick polyurethane sheet of 60MM, the thick PP plate of outsourcing 4MM, and oil removing high temperature groove adopts SUS316 stainless steel plate to make, can be effectively anticorrosion.
7, production line piping system:
1) pipeline is arranged according to piping installation standard without exception, enters draining, pneumatic blending pipeline is all arranged on operating surface one side, so that operation and maintenance.All similar pipelines, valve installation height level unification; Pipeline marshalling, attractive in appearance, without run, drip, leak phenomenon, valve operation is flexible.Different pipelines are equipped with different signs, can make operator very clear, reduce the chance of error in operation;
2) supply water: 2 cun of pvc pipes of city's water supervisor, 1 cun of pvc pipe of arm and ball valve (water supply point of washing bath is located at top, and becomes diagonal angle with overflow port or the adverse current mouth of top, forms optimal flow state); 1.5 cun of UPVC pipes of pure water supervisor, 1 cun of UPVC pipe of arm and ball valve.Every normal spending pipe is all installed under meter, can make operator control current in optimum regime; Every normal spending pipe is provided with anti-siphon hole, and the aqueous reflux when supervisor cuts off the water in anti-water stopping trough returns supervisor, and water causes crossed contamination again; Each often changes tank and is all furnished with independent inlet pipe, drain pipe.
3) draining: containing 3 cun of UPVC pipe two-way of acidic and alkaline waste water supervisor, 2 cun of UPVC Guan Yi roads of nickel-containing waste water supervisor, washing bath upflow tube is 1 cun of pvc pipe, blowdown bottom valve is 1.5 cun of PVC ball valves.
4) pneumatic blending of stirring system: be responsible for 2 cun of pvc pipes, 1 cun of pvc pipe of arm and ball valve, air stirring pipe is installed on bottom land, and function trough exhaust aperture is φ 2mm, pitch-row 30mm; Washing bath exhaust aperture is φ 1.5mm, pitch-row 40mm.Tracheae two venting holes in hole are arranged towards bottom land with 45 °, can make bubble evenly and can play sufficient stirring action.All pneumatic blending arms are equipped with anti-siphon hole, by magnetic valve, automatically control.
8, heating and cooling system:
1) alkali solution cell body and washing cell body: adopt φ 32x1.2SUS304 steam coils, be made into the snakelike side in groove that is installed on.
2) acid cell body: adopt φ 32x1.2 titanium steam coils, be made into the snakelike side in groove that is installed on.
3) in plating shop, beyond cell body, enter back vapour line: 2 cun of nothings of the main inlet pipe of steam are met steel pipe, returned steel pipe, 3/4 cun of weldless steel tube of arm, outsourcing polyurethane sheet and iron sheet protection; Flange connects completely, can effectively solve the problem that the steam that is threaded easily leaks.
9, gas recovery system:
1) adopt trough rim air suction mode, waste gas is responsible for 2 groups, and Tower for purifying waste gas 1 cover, guarantees to need air exhaust slot one's intention as revealed in what one says flow velocity 0.7 meter per second.
2) for guaranteeing air draught homogeneity, on each air draught arm, be provided with volume adjusting apparatus, can arbitrarily adjust and take out air force, to guarantee the exhausting effect of whole production line; Blower trunk is designed to ascending structure formation according to actual needs, thereby guarantees air main end blast.Ventilation installation are installed on line body one side. and airduct has drainage grade while installing, and in lower-most point, is provided with leakage fluid dram, facilitates the discharge (entering waste water house steward) of phlegma;
3) soda acid exhaust gas treating tower: making material is glass reinforced plastic, PP filler, waterproof membrane, vertical chemical-engineering pump, spray equipment, glass reinforced plastic centrifugal blower etc.
4) exhaust gas treating tower is placed on outside, room, 20 meters of workshop outdoor exhausting main pipeline height according to demand.
10, water-and-oil separator:
Electrochemical deoiling, cathode electrolytic cell are furnished with water-and-oil separator, groove separately establish outward a little cylinder by oily-water seperating equipment oil and water separates and carry out classified emission, between them, by pipeline, be connected with major trough, by pumping, circulate.Its effect one is that replacement cycle, the minimizing that can extend degreasing fluid are used degreasing powder, reduced costs; The 2nd, the deoiling effect of raising product.
Described production line comprises waste water and exhaust gas recycle apparatus, can be for recycling and reuse to the waste gas and the waste water that produce, has the feature of energy-conserving and environment-protective.
Claims (4)
1. a full automatic plating production line, it is characterized in that comprising: several cell bodies that are from left to right arranged in order (1), PLC housing (2), stirring system, gas recovery system and gantry crane (3), the both sides, front and back of described cell body (1) are provided with track (4), described gantry crane (3) is positioned on described track (4), the bottom of gantry crane (3) is provided with tangential movement driving mechanism (5), the crossbeam of described gantry crane (3) is provided with workpiece hook (6), one end of nylon sling is connected with workpiece hook (6), the other end of nylon sling is provided with hook lift drive mechanism (7), described tangential movement driving mechanism (5) and hook lift drive mechanism (7) are controlled by described PLC housing (2), described track (4) is provided with several position switch (8), described position switch (8) is electrically connected to PLC housing (2), rising pipe (10) on water reservoir (9) is connected with the water inlet pipe (11) on described cell body (1) top respectively, the bottom of cell body (1) is connected with wastewater discharge pipe (12), every wastewater discharge pipe (12) is connected with purification tank for liquid waste (13), every water inlet pipe (11) and wastewater discharge pipe (12) are provided with magnetic valve (14), described purification tank for liquid waste is provided with wastewater treatment equipment in (13), after wastewater treatment, by water pump, send water reservoir (9) to and recycle, described magnetic valve (14) and water pump are controlled by described PLC housing (2), described cell body is provided with whipping appts in (1), and described whipping appts is controlled by described PLC housing (2), it is other that described waste gas recovering device is positioned at cell body (1), by pipeline, the gas transmission of reclaiming processed to exhaust gas treating tower (15), and described waste gas recovering device comprises several air draught arms, and described air draught arm is provided with volume adjusting apparatus, ventilation installation are installed on line body one side, and vent-pipe has drainage grade while installing, and in lower-most point, is provided with leakage fluid dram, and the liquid that leakage fluid dram is discharged is pooled to purification tank for liquid waste (13) by pipeline and processes.
2. full automatic plating production line according to claim 1, is characterized in that: described cell body (1) comprises alkaline liquid groove, acidic liquid groove and washing bath, in above-mentioned cell body, is provided with well heater.
3. full automatic plating production line according to claim 1, is characterized in that: the both sides of described cell body (1) are also provided with refrigerator (16), for cooling scavenging solution.
4. full automatic plating production line according to claim 1, is characterized in that: the power that described stirring system is used is air.
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