CN105442030A - Cleaning and electroplating all-in-one machine - Google Patents
Cleaning and electroplating all-in-one machine Download PDFInfo
- Publication number
- CN105442030A CN105442030A CN201610033873.1A CN201610033873A CN105442030A CN 105442030 A CN105442030 A CN 105442030A CN 201610033873 A CN201610033873 A CN 201610033873A CN 105442030 A CN105442030 A CN 105442030A
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- China
- Prior art keywords
- hanging basket
- plating
- cleaning
- control mechanism
- frame
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Classifications
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D21/00—Processes for servicing or operating cells for electrolytic coating
- C25D21/08—Rinsing
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D17/00—Constructional parts, or assemblies thereof, of cells for electrolytic coating
- C25D17/02—Tanks; Installations therefor
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D17/00—Constructional parts, or assemblies thereof, of cells for electrolytic coating
- C25D17/06—Suspending or supporting devices for articles to be coated
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Coating With Molten Metal (AREA)
- Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
- Electroplating Methods And Accessories (AREA)
Abstract
The invention relates to a cleaning and electroplating all-in-one machine which comprises multiple functional tanks, a hoisting mechanism, a plating article hanging basket, a rack and an electronic control mechanism. The rack is of a rectangular frame type structure, the functional tanks are placed at the bottom of the rack side by side, and the top of the rack is provided with a pair of guide rails; the hoisting mechanism comprises a rail car, a hanging bracket and air cylinders, and the rail car is placed on the guide rails and driven by a motor to move left and right along the guide rails; the air cylinders are fixed on the rail car, and piston rods are vertically downward; the hanging bracket is fixed at the ends of the piston rods and provided with hook sets of which the number corresponds to that of the functions tanks; the bottom of the plating article hanging basket is provided with support rods side by side, and the top of the plating article hanging basket is provided with a horizontal lifting handle, so that the plating article hanging basket is lifted and moved by the hook sets; the motor and the air cylinders are controlled by the electronic control mechanism, and the rack is provided with an infrared sensor used for detecting the moving position of the plating article hanging basket and transmitting a signal to the electronic control mechanism. The cleaning and electroplating all-in-one machine has the advantages that the design is reasonable, the structure is impact, the process switching between workpiece cleaning and workpiece electroplating is operated simply, and the efficiency is high.
Description
Technical field:
The invention belongs to electroplating device field, particularly one cleaning electric plating machine, especially rinse bath and plating tank are set up side by side, realize that mechanize is seamless works continuously.
Background technology:
Number of patent application 200410018419.6, rinse water on a kind of plating automatic line are disclosed without discharge technology and device thereof, comprise the plating tank on plating automatic line and 2-4 rinse bath, recovery dead slot is equipped with between plating tank and rinse bath, each groove is connected with pump by pipeline, and recovery dead slot, rinse bath are all equipped with microatomization water jet device in notch both sides; Its technique be plated item from plating tank enter reclaim dead slot perform down maneuver time, control microatomization water injection device of clenching one's teeth and use the water in the first rinse bath to clean plated item water spray curtain; When plated item enters the first rinse bath execution vertical motion from recovery dead slot, controlling microatomization water jet device uses the water in the second rinse bath to clean plated item water spray curtain, the like last rinse bath use deionized water to clean plated item water spray curtain, realize water saving and the processing requirement of low emission.Owing to adopting pump spray cleaning, the defect that energy consumption rises must be caused.How to improve the deficiencies in the prior art, namely become the object of the present invention's research.
Summary of the invention:
The object of the invention is to design a kind of rinse bath and each function trough of plating tank is set up side by side, be converted in different notch by hoisting mechanism synchronizing moving a plurality of plating piece hanging basket, complete the cleaning electric plating machine of cleaning, plating, again cleaning task one by one.
Technical solution of the present invention is achieved in that a kind of cleaning electric plating machine, has included the function trough of cleaning or plating single task role, hoisting mechanism, plating piece hanging basket, frame and electrical control mechanism; It is characterized in that: frame is rectangle closed-in construction, a plurality of function trough is placed side by side bottom frame by processing requirement, and frame top is provided with pair of guide rails; Described hoisting mechanism comprises a rail car, suspension bracket and cylinder, and this rail car is placed on the guide rail of frame top, is driven move left and right along guide rail by motor; Described cylinder is fixed in rail car, and piston rod vertically downward; Described suspension bracket is fixed on piston rod end, suspension bracket is provided with the hook groups of corresponding function groove quantity, and cylinder action can drive suspension bracket and the motion of hook groups synchronization lifting; Described plating piece hanging basket is cuboid structure, and the support bar shelving plating piece is arranged side by side at bottom, and top is provided with a horizontal handle, can steadily be mentioned by described hook groups by this handle and move; Described motor and cylinder are controlled by electrical control mechanism, and frame is provided with infrared sensor, detection plating piece hanging basket shift position, and by signal transmission to electrical control mechanism.
Described frame top, between pair of guide rails, is provided with airduct of bleeding.
Be provided with two hooks in described hook groups, and hook in plural groups is towards unanimously.
Described plating piece hanging basket is processed into rectangular box by alloy wire, and bottom has been arranged side by side four to six wire rod subordinate lines along rectangle long limit wire direction, and two edge long sideline materials and wire rod subordinate line are respectively arranged with complex root support bar.
Above-mentioned support bar comprises core wire and is fixed on the braced wing of core wire both sides, and core wire and braced wing surface recombination have conductor layer.
The present invention has cleaning reasonable in design, to carry down compact, workpiece and electroplating work procedure blocked operation is simple, efficiency is high feature, can reduce the defects such as water clock.
Accompanying drawing illustrates:
Below in conjunction with concrete legend, the present invention will be further described:
Fig. 1 cleans electric plating machine job state schematic diagram
Fig. 2 cleans electric plating machine cleaning plating switching state schematic diagram
Fig. 3 plating piece hanging basket schematic perspective view
Wherein
1-frame, 11-guide rail, 12-airduct 2-hoisting mechanism of bleeding
21-rail car, 22-suspension bracket, 220-hook groups, 23-cylinder
230-piston rod, 24-motor, 3-plating piece hanging basket, 31-long sideline material
32-wire rod subordinate line, 33-support bar, 331-core wire, 332-braced wing
34-handle, 4-electrical control mechanism, 41-infrared sensor, 5-function trough
51-dilution trap, 52-ultrasonic bath 53-the first rinse tank 54-the second rinse tank
55-pot 56-the three rinse tank 57-hot water enclosed slot, 6-plating piece
Embodiment:
With reference to Fig. 1, Fig. 2 and Fig. 3, cleaning electric plating machine, includes frame 1, hoisting mechanism 2, plating piece hanging basket 3, electrical control mechanism 4 and completes the function trough 51 of cleaning or plating single task role; The rectangle closed-in construction that frame 1 is welded by angle steel, frame 1 top is provided with pair of guide rails 11, between pair of guide rails 11, is provided with airduct 12 of bleeding, to take the gas of cleaning or electroplating process evaporation away in good time.Electrical control mechanism 4 is directly fixed in frame 1, handled easily personnel debugging and operation, the infrared sensor 41 be connected with electrical control mechanism 4 is also located in frame 1, be used for detecting plating piece hanging basket 3 shift position, more particularly, detection plating piece hanging basket 3 moves into place, the signal of accurate alignment function groove 5, pass to electrical control mechanism 4, and control motor 24 and cylinder 23, by design cycle action by electrical control mechanism 4.A plurality of function trough 5 is placed side by side bottom frame 1 by processing requirement.
Described hoisting mechanism 2, comprises a rail car 21, suspension bracket 22, cylinder 23 and motor 24, and this rail car 21 is placed in the pair of guide rails 11 of frame top, and driven by motor 24 and move left and right along guide rail 11, motor 24 is controlled by electrical control mechanism 4; Cylinder 23 is fixed in rail car 21, and piston rod 230 vertically downward; Suspension bracket 22 is fixed on piston rod 230 end, suspension bracket 22 is provided with the hook groups 220 of corresponding function groove 5 quantity, and cylinder 23 action can drive suspension bracket 22 and the motion of hook groups 220 synchronization lifting; In order to suspension bracket 22 be elevated steady, cylinder 23 is four, and piston rod 230 end is separately fixed on four angle points of suspension bracket 22; Or two cylinders 23 are set, act on the two ends of suspension bracket 22 respectively.
Described plating piece hanging basket 3, is processed into rectangular box by alloy wire, and bottom has been arranged side by side four to six wire rod subordinate lines 32 along material 31 direction, rectangle long sideline, on long sideline, two edges material 31 and wire rod subordinate line 32, is respectively arranged with complex root support bar 33; This support bar 33 comprises core wire 331 and is fixed on the braced wing 332 of core wire both sides, and core wire 331 and braced wing 332 surface recombination have conductor layer, avoid contacting and cementation with metal plating piece.As Fig. 3, plating piece 6 is piston, and the core wire 331 by support bar is inserted in piston hole, and piston gap edge rides against on core wire 331 bottom and braced wing 332, is steadily unlikely to swing; The top of plating piece hanging basket 3 is provided with a horizontal handle 34, can steadily be mentioned by hook groups 220 by this handle 34 and move; Because handle 34 is longer, adopt single hook unstable, for this reason, in hook groups 220, be provided with two hooks, and the hook in plural groups is towards unanimously, so that disposable unification is risen to the bait or broken off relations.
This example plating piece is piston, also the plating of other middle-size and small-size component is applicable to, by processing requirement, function trough 5 is set, from first notch, establish side by side according to processing requirement, specifically: dilution trap 51, ultrasonic bath 52, first rinse tank 53, second rinse tank 54, pot 55, the 3rd rinse tank 56, hot water enclosed slot 57, cleaning and plating flow process is completed.The time rested in each function trough is the same, is as the criterion with the pot time, and the method by increasing other function trough solves cleaning degree.Finally cleaning and electroplating process are automatically controlled by electrical control mechanism 4 by design effort flow process.The principle of work of all-in-one is as follows:
1, start shooting, electrical control mechanism 4 connects motor power, and drive track car 2 is turned left and moved to starting point, and motor 24 stops;
2, then cylinder 23 is started working, and piston rod 230 stretches out downward vertically, extends after bottom dead center, motor 24 electric and reverse rotation, drive suspension bracket 22 to move right a little stroke, to hook groups 220 synchronously hooks a plurality of plating piece hanging basket 3; Afterwards, cylinder is action again, and piston rod 230 bounces back, and synchronously mentions a plurality of plating piece hanging basket 3 by suspension bracket 22;
3, motor 24 is started working again, drives suspension bracket 22 to move right, and when the plating piece hanging basket 3 alignment function groove 5 that suspension bracket 22 sends here swept to by infrared sensor 41, motor stops upper only work;
4, simultaneously, the piston rod of cylinder 23 starts to stretch out downwards, to lower dead center, plating piece hanging basket 3 is steadily placed in corresponding function trough 5, and electronic reversion drives suspension bracket 22 to be moved to the left a little stroke, realizes unhook action; Then, the piston rod 230 of cylinder bounces back to top dead center, and cylinder quits work, and waits for switching command next time; Often run a plating piece hanging basket 3 and switch a function trough 5.
By plating piston example, can arrange seven mouthfuls of function troughs, piston to be plated just need be finished the work through seven switchings, and also has seven baskets of products be in cleaning simultaneously or electroplate simultaneously, and artificial needs placement in time to treat plated product and take away to have plated product, alleviates workload greatly.
Claims (5)
1. clean an electric plating machine, include the function trough of cleaning or plating single task role, hoisting mechanism, plating piece hanging basket, frame and electrical control mechanism; It is characterized in that: frame is rectangle closed-in construction, a plurality of function trough is placed side by side bottom frame by processing requirement, and frame top is provided with pair of guide rails; Described hoisting mechanism comprises a rail car, suspension bracket and cylinder, and this rail car is placed on the guide rail of frame top, is driven move left and right along guide rail by motor; Described cylinder is fixed in rail car, and piston rod vertically downward; Described suspension bracket is fixed on piston rod end, suspension bracket is provided with the hook groups of corresponding function groove quantity, and cylinder action can drive suspension bracket and the motion of hook groups synchronization lifting; Described plating piece hanging basket is cuboid structure, and the support bar shelving plating piece is arranged side by side at bottom, and top is provided with a horizontal handle, can steadily be mentioned by described hook groups by this handle and move; Described motor and cylinder are controlled by electrical control mechanism, and frame is provided with infrared sensor, detection plating piece hanging basket shift position, and by signal transmission to electrical control mechanism.
2. one cleaning electric plating machine according to claim 1, is characterized in that: frame top, between pair of guide rails, is provided with airduct of bleeding.
3. one cleaning electric plating machine according to claim 1, is characterized in that: be provided with two hooks in hook groups, and hook in plural groups is towards unanimously.
4. one cleaning electric plating machine according to claim 1, it is characterized in that: plating piece hanging basket is processed into rectangular box by alloy wire, bottom has been arranged side by side four to six wire rod subordinate lines along rectangle long limit wire direction, and two edge long sideline materials and wire rod subordinate line are respectively arranged with complex root support bar.
5. one cleaning electric plating machine according to claim 2, is characterized in that: support bar comprises core wire and is fixed on the braced wing of core wire both sides, and core wire and braced wing surface recombination have conductor layer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610033873.1A CN105442030B (en) | 2016-01-19 | 2016-01-19 | One kind cleaning electric plating machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610033873.1A CN105442030B (en) | 2016-01-19 | 2016-01-19 | One kind cleaning electric plating machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105442030A true CN105442030A (en) | 2016-03-30 |
| CN105442030B CN105442030B (en) | 2018-03-13 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201610033873.1A Active CN105442030B (en) | 2016-01-19 | 2016-01-19 | One kind cleaning electric plating machine |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106087027A (en) * | 2016-06-21 | 2016-11-09 | 金锢电气有限公司 | Pickling plating full-automatic device and process |
| CN107268066A (en) * | 2016-04-05 | 2017-10-20 | 施耐宝公司 | Portable and modularized production electroplating system |
| CN108723051A (en) * | 2018-05-10 | 2018-11-02 | 东莞市联洲知识产权运营管理有限公司 | A kind of cleaning driving structure on plated item cleaning equipment |
| CN114351222A (en) * | 2022-02-22 | 2022-04-15 | 浙江富浦线缆有限公司 | Electroplating device and electroplating process for copper-clad steel wire production |
| CN114959856A (en) * | 2022-06-27 | 2022-08-30 | 嘉兴宇诚电子科技有限公司 | Electronic component electroplating system |
| FR3134587A1 (en) * | 2022-04-19 | 2023-10-20 | Bourdin Sarl | INSTALLATION FOR THE TREATMENT OF PARTS BY GALVANOPLASTING |
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|---|---|---|---|---|
| US11939690B2 (en) | 2016-04-05 | 2024-03-26 | Snap-On Incorporated | Portable and modular production electroplating system |
| CN107268066A (en) * | 2016-04-05 | 2017-10-20 | 施耐宝公司 | Portable and modularized production electroplating system |
| EP3239365A3 (en) * | 2016-04-05 | 2018-01-17 | Snap-On Incorporated | Portable and modular production electroplating system |
| TWI645077B (en) * | 2016-04-05 | 2018-12-21 | 美商施耐寶公司 | Portable and modular production electroplating system |
| AU2017202213B2 (en) * | 2016-04-05 | 2019-03-14 | Snap-On Incorporated | Portable and modular production electroplating system |
| US10294579B2 (en) | 2016-04-05 | 2019-05-21 | Snap-On Incorporated | Portable and modular production electroplating system |
| EP3597796A1 (en) * | 2016-04-05 | 2020-01-22 | Snap-On Incorporated | Portable and modular production electroplating system |
| AU2019204152B2 (en) * | 2016-04-05 | 2020-03-12 | Snap-On Incorporated | Portable and modular production electroplating system |
| CN113445108A (en) * | 2016-04-05 | 2021-09-28 | 施耐宝公司 | Portable and modular production electroplating system |
| CN106087027B (en) * | 2016-06-21 | 2018-04-24 | 金锢电气有限公司 | Pickling electroplating process |
| CN106087027A (en) * | 2016-06-21 | 2016-11-09 | 金锢电气有限公司 | Pickling plating full-automatic device and process |
| CN108723051A (en) * | 2018-05-10 | 2018-11-02 | 东莞市联洲知识产权运营管理有限公司 | A kind of cleaning driving structure on plated item cleaning equipment |
| CN114351222B (en) * | 2022-02-22 | 2023-01-24 | 浙江富浦线缆有限公司 | Electroplating device and electroplating process for copper-clad steel wire production |
| CN114351222A (en) * | 2022-02-22 | 2022-04-15 | 浙江富浦线缆有限公司 | Electroplating device and electroplating process for copper-clad steel wire production |
| FR3134587A1 (en) * | 2022-04-19 | 2023-10-20 | Bourdin Sarl | INSTALLATION FOR THE TREATMENT OF PARTS BY GALVANOPLASTING |
| CN114959856A (en) * | 2022-06-27 | 2022-08-30 | 嘉兴宇诚电子科技有限公司 | Electronic component electroplating system |
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| CN105442030B (en) | 2018-03-13 |
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