CN204939653U - The zinc-plated automatic production line in two ends - Google Patents
The zinc-plated automatic production line in two ends Download PDFInfo
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- CN204939653U CN204939653U CN201520587669.5U CN201520587669U CN204939653U CN 204939653 U CN204939653 U CN 204939653U CN 201520587669 U CN201520587669 U CN 201520587669U CN 204939653 U CN204939653 U CN 204939653U
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- zinc
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- washing
- production line
- automatic production
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Abstract
The utility model relates to the zinc-plated automatic production line in a kind of two ends.The zinc-plated automatic production line in a kind of two ends, comprise the feeding device, the first washing unit, pot, the second washing unit and the blanking device that connect successively, pot, first, second washing unit all connect PLC and exhausting system; First washing unit comprises electrolytic degreasing groove, washing bath, pickling tank, deactivation slot, activated bath; Second washing unit comprises ultrasonic cleaning tankage, neutralizing well, washing bath, dry groove; Electrolytic degreasing groove, pickling tank, deactivation slot, activated bath, pot, neutralizing well are equipped with and fly bar; Described fly bar comprise fly bar base, tin plating electrolyte case group, fly cling to framework, be placed on the cover plate in tin plating electrolyte case group.Compare prior art, the zinc-plated automation line in two ends has can the programmed operation of management and control; Waste water reduces in a large number, reduces cost for wastewater treatment; Improve Working environment, the smell that the chemical agent needed for plating produces directly is discharged after air processor by exhausting system.
Description
Technical field
The utility model belongs to copper wire tin-plating technical field, especially relates to the zinc-plated automatic production line in a kind of two ends.
Background technology
The zinc-plated technical process of copper bar is: and polishing pre-treatment → pure water washes → and acid wash passivation workpiece → oven dry moisture → JLR-510 conservation treatment → running water wash is clean → hot-water soak (about 100 DEG C; be used for workpiece to heat up, object allows moisture volatilize voluntarily or drying) → oven dry → packaging closures.When pickling, passivation separately process, adopt mode whole workpiece be immersed in acid wash passivation liquid more, be suitable for small parts or the pipeline of liquid circulation, linear equipment can be carried out in inside.Acid wash passivation is united two into one process time, soaked with liquid mode (be applicable to scope the same) can be adopted, lotion also can be adopted to smear.If copper bar local tin plating, then need frock clamp to assist enforcement, the design of copper bar tin plated clamp is directly connected to each technical process, the zinc-plated quality of final impact, in prior art, to not needing the position of plating to block, then plating solution put into by whole workpiece.
At present for the product that most two ends are electroplated, all adopt manual operation, make operator occur that the probability of safety problem increases greatly because of environment, temperature and on-the-spot medicament like this; Another operating aspect can not carry out effective management and control for the stdn of Product Process; The waste water of the operating method generation that energy consumption aspect is current is more, which increases cost for wastewater treatment.
Utility model content
The purpose of this utility model is: improve for the zinc-plated production line of the copper bar that existing two ends are zinc-plated, realize automatically controlling zinc-plated production line, pickling in this production line, passivation, activation, zinc-plated, in and station correspondence arrange fly bar, for clamping work pieces, the position that will electroplate is electroplated separately simultaneously, and without the need to whole workpiece all put into plating night.For realizing this object, the utility model adopts following technical scheme:
The zinc-plated automatic production line in a kind of two ends, comprise the feeding device, the first washing unit, pot, the second washing unit and the blanking device that connect successively, described first washing unit, pot, the second washing unit all connect PLC and exhausting system, and described exhausting system is provided with air processor; Described first washing unit comprises the electrolytic degreasing groove, the first washing bath, pickling tank, the second washing bath, deactivation slot, the 3rd washing bath, activated bath, the 4th washing bath that connect successively; Described second washing unit comprises the 5th washing bath, ultrasonic cleaning tankage, neutralizing well, the 6th washing bath, the dry groove that connect successively; Described electrolytic degreasing groove, pickling tank, deactivation slot, activated bath, pot, neutralizing well are equipped with and fly bar; Described fly to cling to comprise fly cling to base and be located at base two ends tin plating electrolyte case group, fly cling to framework, described in fly bar framework on be connected with cover plate, described cover plate is placed in described tin plating electrolyte case group.Copper bar to be plated is placed on and flies on bar base, and then fly to cling to base by flying the embedding of bar framework, formation closely cooperates, and electroplate inside tin plating electrolyte case group, the part that need not electroplate is then outside exposed.
Further, described in fly bar framework and comprise first and fly to cling to frame, fly cling to two second that frame two ends are connected respectively fly to cling to frame with first, fly to cling to second the first link span that frame is connected, described first link span is for being connected with cover plate; Described first flies bar frame is connected with two spring supports.
Further, described in fly bar framework is also provided with fixture, described fixture is used for fixing copper bar.Fixture fixes copper bar, produces distortion when preventing copper bar long.
Further, described cover plate comprises the cap, connection section and the plate that connect successively.
Further, described plate is provided with draw-in groove, and described draw-in groove is used for fixing copper bar.
Further, fly described in bar base is placed with mother liquor tank.
Further, described in fly to cling to position corresponding with tin plating electrolyte case group on base position be provided with water pump, described water pump connects described mother liquor case groove.Mother liquor is stored in mother liquor tank, is electroplated by water pump suction plating solution case group
Further, described electrolytic degreasing groove, the first washing bath, the second washing bath, the 3rd washing bath are 2.
Further, spareslots is provided with between described pickling tank and described second washing bath.
Further, zinc-plated spareslots is provided with between described 4th washing bath and described pot.
To compare prior art, the beneficial effect that the utility model has:
(1) PLC controls the working order of each station, and the working hour stablizes, and electroplating quality is uniform and stable.
(2) be equipped with on electrolytic degreasing groove, pickling tank, deactivation slot, activated bath, pot, neutralizing well fly bar, fly bar to be fixed the workpiece that will plate, and fly to cling to arrange seal cavity carry out electroplating and electric cleaning before copper plating, cleaning after plating step, save electroplate liquid and scavenging solution, and ensure that plating quality.
(3) more current manual operation, the zinc-plated automation line in two ends has can the programmed operation of management and control; The more manually-operated a large amount of minimizing of waste water that day discharges, significantly reduces cost for wastewater treatment; Job site order is significantly improved, and Working environment is also much improved simultaneously, and the smell that the chemical agent needed for plating produces directly is discharged after air processor by exhausting system.
Accompanying drawing explanation
Fig. 1 is the zinc-plated automatic production line schematic diagram in the utility model two ends;
Fig. 2 is that the utility model flies to cling to structural representation;
Fig. 3 is the utility model cover plate structural representation;
In figure, 1-feeding device, 2-first washing unit, 21-electrolytic degreasing groove, 22-first washing bath, 23-pickling tank, 24-second washing bath, 25-deactivation slot, 26-the 3rd washing bath, 27-activated bath, 28-the 4th washing bath, 29-spareslots, the zinc-plated spareslots of 30-, 3-pot, 4-second washing unit, 41-the 5th washing bath, 42-ultrasonic cleaning tankage, 43-neutralizing well, 44-the 6th washing bath, the dry groove of 45-, 5-blanking device, 61-flies to cling to base, 63-tin plating electrolyte case group, 64-flies to cling to framework, 641-first flies to cling to frame, 642-second flies to cling to frame, 643-first link span, 644-spring support, 65-cover plate, 651-cap, 652-connection section, 653-plate, 654-draw-in groove, 66-fixture, 7-mother liquor tank, 8-water pump, 9-exhausting system.
Embodiment
Below in conjunction with embodiment and accompanying drawing, the utility model is further described.
Principle of work of the present utility model is: placed by workpiece to be plated and fly on bar mounting, adjustment, clamping plating piece (object is guarantee that conductivity is stablized and plating piece stable), bar will be flown again and embed (object is isolation and sealing plating solution) in corresponding draw-in groove, and control driving by PLC and carry out two ends plating by the processing step set and time.
Workflow of the present utility model:
Material loading, row's extensions-hand-operated clamping-embeddings fly bar-starting outfit-electrolytic degreasing-electrolytic degreasing--washing 1-washing 2--pickling--washing 1-washing 2-washing 3-passivation-washing 1-washing 2-exchange position--activation--to wash-for subsequent use--zinc-plated--washing-ultrasonic cleaning--neutralize--washing--hot water dry-under extension
As Figure 1-3, the zinc-plated automatic production line in a kind of two ends, comprise feeding device 1, first washing unit 2, pot 3, second washing unit 4 and the blanking device 5 that connect successively, described first washing unit 2, pot 3, second washing unit 4 all connect PLC and exhausting system, and described exhausting system is provided with air processor; Described first washing unit comprises two electrolytic degreasing grooves, 21, two the first washing baths 22, pickling tank 23, spareslots 29, two the second washing baths 24, deactivation slot 25, two the 3rd washing baths 26, activated bath 27, the 4th washing bath 28 that connect successively; Described second washing unit comprises the 5th washing bath 41, ultrasonic cleaning tankage 42, neutralizing well 43, the 6th washing bath 44, the dry groove 45 that connect successively; Described electrolytic degreasing groove 21, pickling tank 23, deactivation slot 25, activated bath 27, zinc-plated spareslots 30, pot 3, neutralizing well 43 are equipped with and fly bar; Described fly to cling to comprise fly to cling to base 61 and being located at fly to cling to base 61 two ends tin plating electrolyte case group 63, fly to cling to framework 64, described in fly bar framework 64 is connected with cover plate 65, described cover plate 65 is placed in described tin plating electrolyte case group 63.
The described bar framework 64 that flies comprises first and flies to cling to frame 641, flies to cling to two second that frame 641 two ends are connected respectively fly to cling to frame 642 with first, and fly to cling to second the first link span 643 that frame 642 is connected, described first link span 643 is for being connected with cover plate 65; Described first flies bar frame 641 is connected with two spring supports 644.
Bar framework 64 is also provided with fixture 66 to described flying, and described fixture 66 is for fixing copper bar; Described cover plate 65 comprises the cap 651, connection section 652 and the plate 653 that connect successively; Described plate 653 is provided with draw-in groove 654, and described draw-in groove 654 is for fixing copper bar.
Bar base 61 is placed with mother liquor tank 7 to described flying.
The described position flying to cling to position corresponding with tin plating electrolyte case group 63 on base 61 is provided with water pump 8, and described water pump 8 connects described mother liquor case groove 7, for mother liquor being drawn in tin plating electrolyte case group.
Last it is noted that above embodiment only in order to illustrate the utility model and and technical scheme described by unrestricted the utility model; Therefore, although this specification sheets has been described in detail the utility model with reference to each above-mentioned embodiment, those of ordinary skill in the art should be appreciated that and still can modify to the utility model or equivalent replacement; And all do not depart from technical scheme and the improvement thereof of spirit and scope of the present utility model, it all should be encompassed in right of the present utility model.
Claims (10)
1. the zinc-plated automatic production line in two ends, comprises the feeding device (1), the first washing unit (2), pot (3), the second washing unit (4) and the blanking device (5) that connect successively, it is characterized in that:
Described first washing unit (2), pot (3), the second washing unit (4) all connect PLC and exhausting system (9), and described exhausting system (9) is provided with air processor;
Described first washing unit comprises the electrolytic degreasing groove (21), the first washing bath (22), pickling tank (23), the second washing bath (24), deactivation slot (25), the 3rd washing bath (26), activated bath (27), the 4th washing bath (28) that connect successively;
Described second washing unit comprises the 5th washing bath (41), ultrasonic cleaning tankage (42), neutralizing well (43), the 6th washing bath (44), the dry groove (45) that connect successively;
Described electrolytic degreasing groove (21), pickling tank (23), deactivation slot (25), activated bath (27), pot (3), neutralizing well (43) are equipped with and fly bar;
Described fly bar comprise fly cling to base (61) and be located at fly cling to base (61) two ends tin plating electrolyte case group (63), fly bar framework (64), bar framework (64) is connected with cover plate (65) to described flying, and described cover plate (65) is placed on described tin plating electrolyte case group (63).
2. the zinc-plated automatic production line in two ends according to claim 1, it is characterized in that: described in fly bar framework (64) comprise first fly bar frame (641), fly to cling to two second that frame (641) two ends are connected respectively fly to cling to frame (642) with first, fly to cling to second the first link span (643) that frame (642) is connected, described first link span (643) is for being connected with cover plate (65); Described first flies bar frame (641) is connected with two spring supports (644).
3. the zinc-plated automatic production line in two ends according to claim 1, is characterized in that: described in fly bar framework (64) is also provided with fixture (66), described fixture (66) is for fixing copper bar.
4. the zinc-plated automatic production line in two ends according to claim 1, is characterized in that: described cover plate (65) comprises the cap (651), connection section (652) and the plate (653) that connect successively.
5. the zinc-plated automatic production line in two ends according to claim 4, is characterized in that: described plate (653) is provided with draw-in groove (654), and described draw-in groove (654) is for fixing copper bar.
6. the zinc-plated automatic production line in two ends according to claim 1, is characterized in that: described in fly bar base (61) is placed with mother liquor tank (7).
7. the zinc-plated automatic production line in two ends according to claim 6, is characterized in that: described in fly to cling to the upper position corresponding with tin plating electrolyte case group (63) of base (61) position be provided with water pump (8), described water pump (8) connects described mother liquor case groove (7).
8. the zinc-plated automatic production line in two ends according to claim 1, is characterized in that: described electrolytic degreasing groove (21), the first washing bath (22), the second washing bath (24), the 3rd washing bath (26) are 2.
9. the zinc-plated automatic production line in two ends according to claim 1, is characterized in that: be provided with spareslots (29) between described pickling tank (23) and described second washing bath (24).
10. the zinc-plated automatic production line in two ends according to claim 1, is characterized in that: be provided with zinc-plated spareslots (30) between described 4th washing bath (28) and described pot (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520587669.5U CN204939653U (en) | 2015-08-07 | 2015-08-07 | The zinc-plated automatic production line in two ends |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520587669.5U CN204939653U (en) | 2015-08-07 | 2015-08-07 | The zinc-plated automatic production line in two ends |
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| Publication Number | Publication Date |
|---|---|
| CN204939653U true CN204939653U (en) | 2016-01-06 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520587669.5U Expired - Fee Related CN204939653U (en) | 2015-08-07 | 2015-08-07 | The zinc-plated automatic production line in two ends |
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| Country | Link |
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| CN (1) | CN204939653U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106702469A (en) * | 2015-08-07 | 2017-05-24 | 大全集团有限公司成套分公司 | Two-end tin-plating automatic production line |
| CN107699940A (en) * | 2017-08-24 | 2018-02-16 | 李文华 | A kind of new type auto tin machine for being used to produce switch cubicle |
-
2015
- 2015-08-07 CN CN201520587669.5U patent/CN204939653U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106702469A (en) * | 2015-08-07 | 2017-05-24 | 大全集团有限公司成套分公司 | Two-end tin-plating automatic production line |
| CN106702469B (en) * | 2015-08-07 | 2019-03-22 | 大全集团有限公司成套分公司 | The tin plating automatic assembly line in both ends |
| CN107699940A (en) * | 2017-08-24 | 2018-02-16 | 李文华 | A kind of new type auto tin machine for being used to produce switch cubicle |
| CN107699940B (en) * | 2017-08-24 | 2019-11-26 | 温岭市妙想鞋业有限公司 | It is a kind of for producing the new type auto tin machine of switchgear |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160106 Termination date: 20180807 |
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| CF01 | Termination of patent right due to non-payment of annual fee |