CN202170371U - Device combining coarsening production and trivalent chromium electrolysis technology - Google Patents
Device combining coarsening production and trivalent chromium electrolysis technology Download PDFInfo
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- 238000005868 electrolysis reaction Methods 0.000 title claims abstract description 142
- 239000011651 chromium Substances 0.000 title claims abstract description 106
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 title claims abstract description 100
- 229910052804 chromium Inorganic materials 0.000 title claims abstract description 100
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 39
- 239000000919 ceramic Substances 0.000 claims abstract description 61
- 238000000034 method Methods 0.000 claims abstract description 50
- 239000003792 electrolyte Substances 0.000 claims abstract description 34
- 238000002791 soaking Methods 0.000 claims abstract description 17
- 238000006243 chemical reaction Methods 0.000 claims description 6
- 238000003756 stirring Methods 0.000 claims description 5
- 238000010438 heat treatment Methods 0.000 claims description 3
- 230000001105 regulatory effect Effects 0.000 claims 1
- 238000007788 roughening Methods 0.000 abstract description 49
- 238000012423 maintenance Methods 0.000 abstract description 23
- 238000002360 preparation method Methods 0.000 abstract description 17
- 239000000126 substance Substances 0.000 abstract description 3
- 238000005260 corrosion Methods 0.000 abstract description 2
- 230000007797 corrosion Effects 0.000 abstract description 2
- 238000007747 plating Methods 0.000 abstract 1
- 239000003595 mist Substances 0.000 description 11
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 10
- 238000010586 diagram Methods 0.000 description 8
- 238000009713 electroplating Methods 0.000 description 8
- 238000004140 cleaning Methods 0.000 description 6
- JOPOVCBBYLSVDA-UHFFFAOYSA-N chromium(6+) Chemical compound [Cr+6] JOPOVCBBYLSVDA-UHFFFAOYSA-N 0.000 description 5
- 238000007689 inspection Methods 0.000 description 5
- 238000007789 sealing Methods 0.000 description 5
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 4
- 238000005192 partition Methods 0.000 description 4
- 229910052719 titanium Inorganic materials 0.000 description 4
- 239000010936 titanium Substances 0.000 description 4
- 206010050899 Porcelain gallbladder Diseases 0.000 description 3
- 229910001430 chromium ion Inorganic materials 0.000 description 3
- 238000007654 immersion Methods 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 238000012545 processing Methods 0.000 description 2
- RMXTYBQNQCQHEU-UHFFFAOYSA-N ac1lawpn Chemical compound [Cr]#[Cr] RMXTYBQNQCQHEU-UHFFFAOYSA-N 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 230000033116 oxidation-reduction process Effects 0.000 description 1
- 229910052573 porcelain Inorganic materials 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000008929 regeneration Effects 0.000 description 1
- 238000011069 regeneration method Methods 0.000 description 1
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- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
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Abstract
一种粗化生产与三价铬电解工艺合并的装置,涉及弱电电解与化学腐蚀类,是将原有粗化槽体积加大,增加三价铬电解所需的框架、阴阳极,其中电源连接在生产线封闭罩之外,具体包括粗化槽、三价铬电解装置和电解线外辅助装置,以及为三价铬电解工艺配套的陶瓷桶浸泡槽、电解液配制槽和极杠,其三价铬电解装置安装在粗化槽内的一端,陶瓷桶浸泡槽、电解液配制槽及电解线外辅助装置设置在粗化槽和三价铬电解装置的外部;一种粗化生产与三价铬电解工艺合并的方法,包括镀粗化过程、三价铬电解过程、三价铬电解陶瓷桶浸泡工序和电解液配制工序。本实用新型具有方法操作简便,节省操作时间,同时也降低了维修人员的维修时间,节省了人工成本。
A device combining roughening production and trivalent chromium electrolysis process, involving weak electric electrolysis and chemical corrosion, which increases the volume of the original roughening tank and adds the frame, cathode and anode required for trivalent chromium electrolysis, in which the power supply is connected Outside the closed cover of the production line, it specifically includes the roughening tank, the trivalent chromium electrolysis device and the auxiliary device outside the electrolysis line, as well as the ceramic bucket soaking tank, electrolyte preparation tank and pole bar for the trivalent chromium electrolysis process. The chromium electrolysis device is installed at one end of the roughening tank, and the ceramic bucket soaking tank, electrolyte preparation tank and auxiliary devices outside the electrolysis line are arranged outside the roughening tank and the trivalent chromium electrolysis device; a kind of coarsening production and trivalent chromium The method for merging electrolytic processes includes a roughening plating process, a trivalent chromium electrolytic process, a trivalent chromium electrolytic ceramic barrel soaking process and an electrolyte preparation process. The utility model has the advantages of simple and convenient operation, saves operation time, reduces the maintenance time of maintenance personnel, and saves labor costs.
Description
技术领域 technical field
本实用新型涉及弱电电解与化学腐蚀类,特别涉及一种在粗化槽中安装三价铬电解的装置,使粗化生产与三价铬电解在同一槽中进行的粗化生产与三价铬电解工艺合并的装置。 The utility model relates to weak electric electrolysis and chemical corrosion, in particular to a device for installing trivalent chromium electrolysis in a roughening tank, so that roughening production and trivalent chromium electrolysis are carried out in the same tank. A device for combining electrolytic processes.
背景技术 Background technique
目前,电镀行业粗化液中的三价铬常用线外弱电电解的方式来使其降低含量。通常的方式是在电镀生产线外旁边不远处设置一个独立的三价铬电解系统,首先通过钛泵或PVDF泵将粗化液由粗化槽中抽到三价铬处理槽中,然后经过陶瓷桶电解处理后,从粗化溢流槽通过钛管路溢流回粗化槽中,从而达到粗化液再生的作用,供生产线循环使用。但是,在这个过程中会产生许多问题:1、粗化槽与三价铬处理系统通过钛管路连接,通过泵输送,粗化液易腐蚀钛管路、输送泵及垫圈,产生铬雾泄漏,铬雾发散到空气中,给产品质量造成影响;2、电解过程中产生大量的铬雾,铬雾同样给产品质量造成影响,3、不断的维修管路及泵过程中又使三价铬处理处于停产状态,三价铬含量不能控制,直至影响生产,从而影响生产效率,存在的上述问题需要进一步加以改进。 At present, the trivalent chromium in the roughening solution of the electroplating industry is often used to reduce the content of the trivalent chromium in the way of weak electric electrolysis outside the line. The usual way is to set up an independent trivalent chromium electrolysis system not far from the outside of the electroplating production line. After the electrolytic treatment of the barrel, it overflows from the roughening overflow tank through the titanium pipeline and returns to the roughening tank, so as to achieve the regeneration of the roughening liquid for recycling in the production line. However, there will be many problems in this process: 1. The roughening tank and the trivalent chromium treatment system are connected through titanium pipelines and transported by pumps. The roughening solution is easy to corrode titanium pipelines, delivery pumps and gaskets, resulting in leakage of chromium mist , the chromium mist diffuses into the air, which affects the product quality; 2. A large amount of chromium mist is generated during the electrolysis process, which also affects the product quality; The processing is in a state of shutdown, and the content of trivalent chromium cannot be controlled until it affects production, thereby affecting production efficiency. The above-mentioned problems that exist need to be further improved.
实用新型内容 Utility model content
本实用新型的目的在于提供一种稳定、安全、可靠的粗化生产与三价铬电解工艺合并的装置,亦即采用粗化生产与三价铬电解装置整体设计的方法,解决现有三价铬处理过程中,管路、输送泵等的泄漏,使零件产生漏镀不合格品及三价铬不能控制在工艺范围内,从而影响生产正常进行等问题。 The purpose of this utility model is to provide a stable, safe and reliable roughening production and trivalent chromium electrolysis process combined device, that is to say, adopt the method of coarsening production and trivalent chromium electrolysis device overall design to solve the problem of existing trivalent chromium During the processing process, the leakage of pipelines, delivery pumps, etc. will cause parts to be unqualified and trivalent chromium cannot be controlled within the process range, thus affecting the normal production and other problems.
本实用新型的技术方案是:把原有粗化槽体积加大,在电镀线正常生产工件的基础上,增加一定的体积,便原为两种设备合并成为一个整体,在生产线的一端突出其它槽位之外,但封闭在整个生产线封闭罩之内,在突出的这部分之内,增加三价铬电解所需的框架、阴阳极,其中电源连接在生产线封闭罩之外,电镀生产时粗化液中的三价铬含量不断升高,三价铬电解就在生产槽中进行,无需管路,无需输送泵,粗化液不会泄漏,电解产生的铬雾也会随着粗化排风及封闭罩内排风吸走,不会发散到生产线上。 The technical scheme of the utility model is: increase the volume of the original roughening tank, and increase a certain volume on the basis of the normal production of workpieces in the electroplating line, so that the original two equipments can be merged into a whole, and the other equipment is protruded at one end of the production line. Outside the slot, but closed in the closed cover of the entire production line, in the protruding part, the frame, cathode and anode required for trivalent chromium electrolysis are added, and the power supply is connected outside the closed cover of the production line. The content of trivalent chromium in the chemical solution continues to rise, and the electrolysis of trivalent chromium is carried out in the production tank without pipelines or pumps, the roughening solution will not leak, and the chromium mist generated by electrolysis will also be discharged along with the roughening The wind and the exhaust air in the closed cover are sucked away, and will not spread to the production line.
电镀生产中,随着塑料零件在电镀粗化过程 中不断的被粗化液氧化,粗化液中的六价铬被还原成为三价铬,使三价铬的浓度不断升高,在粗化液中空气搅拌地作用下,三价铬扩散到整个槽中。此时,三价铬电解装置在外电路的作用下使三价铬不断的氧化为六价铬,从而维持了粗化液中铬离子氧化还原的平衡过程,在三价铬电解过程中需要消耗电解液,当三价铬电解进行一定时间后,陶瓷桶壁会被封住,需要浸泡后再使用。 In electroplating production, as the plastic parts are roughened in the electroplating process It is continuously oxidized by the roughening solution, and the hexavalent chromium in the roughening solution is reduced to trivalent chromium, so that the concentration of trivalent chromium continues to increase. Under the action of air stirring in the roughening solution, the trivalent chromium diffuses to throughout the tank. At this time, the trivalent chromium electrolysis device continuously oxidizes trivalent chromium to hexavalent chromium under the action of the external circuit, thereby maintaining the balance process of redox of chromium ions in the roughening solution. In the process of electrolysis of trivalent chromium, it is necessary to consume electrolytic Liquid, when the trivalent chromium electrolysis is carried out for a certain period of time, the wall of the ceramic barrel will be sealed, and it needs to be soaked before use.
一种粗化生产与三价铬电解工艺合并的装置,包括:粗化槽、三价铬电解装置和电解线外辅助装置,以及为三价铬电解工艺配套的陶瓷桶浸泡槽、电解液配制槽和极杠,粗化槽增加三价铬电解所需的框架、阴阳极,其三价铬电解装置安装在粗化槽内的一端,陶瓷桶浸泡槽、电解液配制槽及电解线外辅助装置设置在粗化槽和三价铬电解装置的外部。 A device combined with coarsening production and trivalent chromium electrolysis process, including: roughening tank, trivalent chromium electrolysis device and auxiliary device outside the electrolysis line, as well as a ceramic bucket soaking tank and electrolyte preparation for the trivalent chromium electrolysis process Groove and pole bar, the frame, cathode and anode required for trivalent chromium electrolysis are added to the roughening tank, and the trivalent chromium electrolysis device is installed at one end of the roughening tank, ceramic barrel soaking tank, electrolyte preparation tank and auxiliary outside the electrolysis line The device is arranged outside the roughening tank and the trivalent chromium electrolysis device.
粗化槽配备“V”极杠座、排风桶、空气搅拌管、蒸汽加温管四项辅助设备,其中“V”极杠座起到支撑极杠的作用,极杠是工件的输送设备。当生产时,工件挂在极杠上,隔板把工件与三价铬电解装置隔开;在工件正常生产的同时,由于槽液中的六价铬不断的被还原成三价铬,三价铬的含量不断的在升高。与此同时,在隔板的另一侧,三价铬电解反应正在进行中。 The roughening tank is equipped with four auxiliary equipments: "V" pole seat, exhaust barrel, air stirring pipe, and steam heating pipe. Among them, the "V" pole seat plays the role of supporting the pole bar, which is the conveying equipment for the workpiece . During production, the workpiece is hung on the pole, and the partition separates the workpiece from the trivalent chromium electrolysis device; while the workpiece is in normal production, since the hexavalent chromium in the bath is continuously reduced to trivalent chromium, the trivalent chromium Chromium content is constantly increasing. At the same time, on the other side of the separator, the trivalent chromium electrolysis reaction is in progress.
其中三价铬电解装置包括电解装置框架、电解陶瓷桶、电解阴极杠、电解阳极杠、电解阴极极板、电解阳极极板、隔板、电解槽上盖板。 The trivalent chromium electrolysis device includes an electrolysis device frame, an electrolysis ceramic barrel, an electrolysis cathode bar, an electrolysis anode bar, an electrolysis cathode plate, an electrolysis anode plate, a separator, and an upper cover plate of an electrolytic cell.
电解线外辅助装置包括:电解线外整流器、电解阴极导线、电解阳极导线、电解电流表。其中电解装置框架固定在粗化槽的一端,电解陶瓷桶、电解阴极杠、电解阳极杠安装在电解装置框架上,其中电解阳极杠安装在两边,电解陶瓷桶安装在两个阳极杠的中间,电解阴极杠安装在电解陶瓷桶的正上方,电解阴极杠和电解阳极杠上分别挂上电解阴极极板和电解阳极极板,构成了电解反应的阴阳极。 The auxiliary devices outside the electrolysis line include: the rectifier outside the electrolysis line, the electrolysis cathode wire, the electrolysis anode wire, and the electrolysis ammeter. The frame of the electrolysis device is fixed at one end of the roughening tank, and the electrolytic ceramic barrel, electrolytic cathode bar, and electrolytic anode bar are installed on the electrolytic device frame, wherein the electrolytic anode bars are installed on both sides, and the electrolytic ceramic barrel is installed in the middle of the two anode bars. The electrolytic cathode bar is installed directly above the electrolytic ceramic bucket, and the electrolytic cathode bar and the electrolytic anode bar are hung with electrolytic cathode plates and electrolytic anode plates respectively, forming the cathode and anode of the electrolysis reaction. the
电解部分与粗化部分中间设有隔板,这样使电解部分与粗化分部既独立又连通,从而成为一个整体。电解装置在电解线外整流器的作用下使三价铬不断的氧化为六价铬,从而维持了粗化液中铬离子的氧化还原的平衡过程。为防止电解过程中产生的铬雾挥发,电解部分上部设有电解槽上盖板。 There is a partition between the electrolysis part and the roughening part, so that the electrolysis part and the roughening part are both independent and connected, thus forming a whole. Under the action of the rectifier outside the electrolysis line, the electrolysis device continuously oxidizes trivalent chromium to hexavalent chromium, thereby maintaining the balance process of oxidation-reduction of chromium ions in the roughening solution. In order to prevent the chromium mist generated in the electrolysis process from volatilizing, the upper part of the electrolysis part is equipped with an upper cover plate of the electrolysis tank.
电解线外辅助装置的电解线外整流器通过电解阴极导线和电解阳极导线分别与电解阴极杠、电解阳极杠相连接,电解过程中通过电解电流表调节电流的大小。 The electrolysis line external rectifier of the electrolysis line auxiliary device is respectively connected with the electrolysis cathode bar and the electrolysis anode bar through the electrolysis cathode wire and the electrolysis anode wire, and the size of the current is adjusted by the electrolysis ammeter during the electrolysis process.
一种粗化生产与三价铬电解工艺合并的方法步骤包括:电镀粗化过程、三价铬电解过程、三价铬电解陶瓷桶浸泡工序和电解液配制工序: A method for combining coarsening production with a trivalent chromium electrolysis process comprises: an electroplating roughening process, a trivalent chromium electrolysis process, a trivalent chromium electrolytic ceramic bucket soaking process, and an electrolyte preparation process:
A、 粗化生产,生产过程中不断的产生Cr3+; A, Coarse production, constantly produce Cr 3+ in the production process;
A1、按照工艺步骤粗化; A1. Coarse according to the process steps;
B、 三价铬电解,使Cr3+被氧化,氧化生成Cr6+,溶液得到更新; B. Trivalent chromium is electrolyzed to oxidize Cr 3+ to generate Cr 6+ , and the solution is renewed;
B1、安装电解陶瓷桶,在电解装置框架上放入电解陶瓷桶; B1. Install the electrolytic ceramic barrel, and put the electrolytic ceramic barrel on the frame of the electrolytic device;
B2、在电解液配制槽中配制10%硫酸溶液作为电解液; B2, prepare 10% sulfuric acid solution in the electrolyte preparation tank as the electrolyte;
B3、电解陶瓷桶中注入电解液:把电解阴极极板、电解阳极极板分别挂在电解阴极杠、电解阳极杠上; B3. Inject the electrolyte into the electrolytic ceramic barrel: hang the electrolytic cathode plate and the electrolytic anode plate on the electrolytic cathode bar and the electrolytic anode bar respectively;
B4、开启电源:开启电解线外整流器电源开关,然后调节电解电流表; B4. Turn on the power supply: turn on the power switch of the rectifier outside the electrolytic line, and then adjust the electrolytic ammeter;
B5检查、封盖:检查每个阴阳极导电情况,确认每个极板周围都产生均匀的反应汽泡,说明导电良好,盖好防铬雾发散的电解槽上盖板; B5 Inspection and sealing: Check the electrical conductivity of each cathode and anode, and confirm that uniform reaction bubbles are generated around each plate, indicating that the electrical conductivity is good, and cover the upper cover of the electrolytic cell to prevent the chromium mist from diverging;
B6、三价铬电解;电解时电解陶瓷桶中需要不断补充电解液,这样可以连续电解12-24小时; B6. Trivalent chromium electrolysis; during electrolysis, the electrolytic ceramic bucket needs to be continuously replenished with electrolyte, so that it can be continuously electrolyzed for 12-24 hours;
B7、断电维护;当电解陶瓷桶、电解阴极极板、电解阳极极板表面被电解吸出物粘附后,需要关掉整流器电源,取出维护; B7. Power-off maintenance; when the surface of the electrolytic ceramic barrel, electrolytic cathode plate, and electrolytic anode plate are adhered by the electrolytic suction, it is necessary to turn off the power supply of the rectifier and take it out for maintenance;
B8、清洗维护;清洗电解阴极极板、电解阳极极板,并在陶瓷桶浸泡槽中浸泡、清洗电解陶瓷桶; B8. Cleaning and maintenance; cleaning the electrolytic cathode plate and electrolytic anode plate, and soaking in the ceramic barrel soaking tank to clean the electrolytic ceramic barrel;
C、三价铬电解陶瓷桶浸泡工序; C. Trivalent chromium electrolytic ceramic barrel soaking process;
D、电解液配制工序。 D. Electrolyte preparation process.
附图说明 Description of drawings
附图1 为本实用新型粗化电解槽的主视图示意图。
Accompanying
附图2 为本实用新型粗化电解槽的俯视图示意图。
Accompanying
附图3 为本实用新型的系统装置结构图。 Accompanying drawing 3 is the structural diagram of the system device of the present utility model. the
附图4 为本实用新型的工艺流程图。 Accompanying drawing 4 is process flow diagram of the present utility model.
附图中序号含义:1.粗化槽、11.“V”极杠座、12. PVC槽外壁、13.槽内壁钛衬里、14.排风桶、15.空气搅拌管、16.蒸汽加温管、2.三价铬电解装置、21.电解装置框架、22.电解陶瓷桶、23.电解阴极杠、24.电解阳极杠、25.电解阴极极板、26.电解阳极极板、27.隔板、28.电解槽上盖板、3.陶瓷桶浸泡槽、4.电解液配制槽、5.电解线外辅助装置、51.电解线外整流器、52.电解阴极导线、53.电解阳极导线、54.电解电流表、6.工件、7.极杠。 Meanings of serial numbers in the attached drawings: 1. Roughening tank, 11. "V" pole seat, 12. PVC tank outer wall, 13. Tank inner wall titanium lining, 14. Exhaust barrel, 15. Air stirring tube, 16. Steam generator Temperature tube, 2. Trivalent chromium electrolysis device, 21. Electrolysis device frame, 22. Electrolysis ceramic barrel, 23. Electrolysis cathode bar, 24. Electrolysis anode bar, 25. Electrolysis cathode plate, 26. Electrolysis anode plate, 27 .Separator, 28. Upper cover plate of electrolytic tank, 3. Soaking tank of ceramic bucket, 4. Electrolyte preparation tank, 5. Auxiliary device outside the electrolysis line, 51. Rectifier outside the electrolysis line, 52. Electrolysis cathode wire, 53. Electrolysis Anode wire, 54. electrolytic ammeter, 6. workpiece, 7. pole bar.
具体实施方式 Detailed ways
如附图1至附图3所示,分别为:本实用新型粗化电解槽的主视图示意图、本实用新型粗化电解槽的俯视图示意图(以上亦即电镀粗化槽与三价铬电解氧化槽两槽合一槽——粗化电解槽的主视图和俯视图示意图)和本实用新型的系统装置结构图,由图中可以看出,粗化与三价铬处理系统装置包括:粗化槽1、三价铬电解装置2、陶瓷桶浸泡槽3、电解液配制槽4、电解线外辅助装置5和极杠7,具体结构为:整个粗化与三价铬处理系统分为三大部分:三价铬电解装置2安装在粗化槽1内的一端,粗化槽1配备“V”极杠座11、排风桶14、空气搅拌管15、蒸汽加温管16 四项辅助设备,其中“V”极杠座11起到支撑极杠7的作用,极杠7是工件6的输送设备。当生产时,工件6挂在极杠7上,隔板27把工件与三价铬电解装置2隔开;在工件6正常生产的同时,由于槽液中的六价铬不断的被还原成三价铬,三价铬的含量不断的在升高。与此同时,在隔板27的另一侧,三价铬电解反应正在进行中。
As shown in accompanying drawing 1 to accompanying drawing 3, are respectively: the schematic diagram of the front view of the roughening electrolytic cell of the present invention, the schematic diagram of the top view of the coarsening electrolytic cell of the present invention (the above is electroplating roughening cell and trivalent chromium electrolytic oxidation Two tanks combined into one tank—the schematic diagram of the front view and the top view of the roughening electrolytic tank) and the structure diagram of the system device of the present utility model. It can be seen from the figure that the roughening and trivalent chromium treatment system device includes: a
其中三价铬电解装置2包括电解装置框架21、电解陶瓷桶22、电解阴极杠23、电解阳极杠24、电解阴极极板25、电解阳极极板26、隔板27、电解槽上盖板28。其中电解装置框架21固定在粗化槽1的一端,电解陶瓷桶22、电解阴极杠23、电解阳极杠24安装在电解装置框架21上,其中电解阳极杠安装在两边,电解陶瓷桶22安装在两个阳极杠的中间,电解阴极杠23安装在电解陶瓷桶22的正上方,电解阴极杠23和电解阳极杠24上分别挂上电解阴极极板25和电解阳极极板26,构成了电解反应的阴阳极。
Wherein the trivalent
电解部分与粗化部分中间设有隔板27,这样使电解部分与粗化分部既独立又连通,从而成为一个整体。电解装置2在电解线外整流器51的作用下使三价铬不断的氧化为六价铬,从而维持了粗化液中铬离子的氧化还原的平衡过程。为防止电解过程中产生的铬雾挥发,电解部分上部设有电解槽上盖板28。
A
三价铬电解工艺配套装置的陶瓷桶浸泡槽3、电解液配制槽4为设置在粗化槽1和三价铬电解装置2外部。
The ceramic barrel immersion tank 3 and the electrolyte preparation tank 4 of the trivalent chromium electrolysis process supporting device are arranged outside the
电解线外辅助装置5包括:电解线外整流器51、电解阴极导线52、电解阳极导线53、电解电流表54。其电解线外整流器51通过电解阴极导线52和电解阳极导线53分别与电解阴极杠23、电解阳极杠24相连接,电解过程中通过电解电流表54调节电流的大小。
The auxiliary device 5 outside the electrolysis line includes: an
如附图4所示,为一种粗化生产与三价铬电解工艺合并的方法,其步骤包括:电镀粗化过程A、三价铬电解过程B、三价铬电解陶瓷桶浸泡工序C和电解液配制工序D: As shown in accompanying drawing 4, it is a kind of roughening production and the method that trivalent chromium electrolysis process merges, and its step comprises: electroplating roughening process A, trivalent chromium electrolysis process B, trivalent chromium electrolytic ceramic barrel immersion process C and Electrolyte preparation process D:
具体工艺步骤为: The specific process steps are:
A、 粗化生产,生产过程中不断的产生Cr3+; A, Coarse production, constantly produce Cr 3+ in the production process;
A1、按照通常的工艺步骤粗化; A1. Coarse according to the usual process steps;
B、 三价铬电解,使Cr3+被氧化,氧化生成Cr6+,溶液得到更新; B. Trivalent chromium is electrolyzed to oxidize Cr 3+ to generate Cr 6+ , and the solution is renewed;
B1、安装电解陶瓷桶22,在电解装置框架21上放入电解陶瓷桶22;
B1, install the electrolytic
B2、在电解液配制槽4中配制10%硫酸溶液作为电解液; B2, prepare 10% sulfuric acid solution in electrolyte preparation tank 4 as electrolyte;
B3、电解陶瓷桶22中注入电解液:把电解阴极极板25、电解阳极极板26分别挂在电解阴极杠23、电解阳极杠24上;
B3. Inject electrolyte into the electrolytic ceramic barrel 22: hang the
B4、开启电源:开启电解线外整流器51电源开关,然后调节电解电流表54,调至电压为5V,如果是新瓷胆则要先调电压10V,30分钟后再调电压为5V;
B4, turn on the power supply: turn on the
B5、检查、封盖:检查每个阴阳极导电情况,确认每个极板周围都产生均匀的反应汽泡,说明导电良好,盖好防铬雾发散的电解槽上盖板28; B5. Inspection and sealing: check the conduction of each cathode and anode, confirm that uniform reaction bubbles are generated around each plate, indicating good conduction, and cover the upper cover plate 28 of the electrolytic cell to prevent the divergence of chromium mist;
B6、三价铬电解:电解时电解陶瓷桶22中需要不断补充电解液,这样可以连续电解12-24小时;
B6. Trivalent chromium electrolysis: during electrolysis, the electrolytic
B7、断电维护:当电解陶瓷桶22、电解阴极极板25、电解阳极极板26表面被电解吸出物粘附后,需要关掉电解线外整流器51电源,取出维护;
B7. Power-off maintenance: when the surfaces of the electrolytic
B8、清洗维护:清洗电解阴极极板25、电解阳极极板26,并在陶瓷桶浸泡槽3中浸泡、清洗电解陶瓷桶22;
B8. Cleaning and maintenance: clean the
C、三价铬电解陶瓷桶浸泡工序; C. Trivalent chromium electrolytic ceramic barrel soaking process;
D、电解液配制工序。 D. Electrolyte preparation process.
本实用新型的优点在于:方法操作简便,容易掌握,节省操作时间;能有效的解决设备被腐蚀后等待维修而延误三价铬降解时间,而导致三价铬偏高被破停产及粗化液泄漏而导致的合格率降低的问题;同时,也降低了维修人员的维修时间,节省了人工成本。 The utility model has the advantages that: the method is easy to operate, easy to master, and saves operating time; it can effectively solve the problem of delaying the degradation time of trivalent chromium due to waiting for maintenance after the equipment is corroded, resulting in high trivalent chromium being broken, stopping production and coarsening liquid The problem of lower qualification rate caused by leakage; at the same time, it also reduces the maintenance time of maintenance personnel and saves labor costs.
具体实施方式:Detailed ways:
实施例1 Example 1
本实用新型具体实施步骤如下: The concrete implementation steps of the utility model are as follows:
1、安装电解陶瓷桶22:在电解装置框架21上放入电解陶瓷桶22;
1. Install the electrolytic ceramic barrel 22: put the electrolytic
2、在电解液配制槽4中配制10%硫酸溶液作为电解液; 2. Prepare 10% sulfuric acid solution in the electrolyte preparation tank 4 as the electrolyte;
3、电解陶瓷桶22中注入电解液:把电解阴极极板25、电解阳极极板26分别挂在电解阴极杠23、电解阳极杠24上;
3. Inject electrolyte into the electrolytic ceramic barrel 22: hang the
4、开启电源:开启电解线外整流器51电源开关,然后调节电解电流表54,调至电压为5V,如果是新瓷胆则要先调电压10V,30分钟后再调电压为5V;
4. Turn on the power supply: turn on the power switch of the
5、检查、封盖:检查每个阴阳极导电情况,确认每个极板周围都产生均匀的反应汽泡,说明导电良好,盖好防铬雾发散的电解槽上盖板28; 5. Inspection and sealing: check the electrical conductivity of each cathode and anode, and confirm that uniform reaction bubbles are generated around each pole plate, indicating that the electrical conductivity is good, and cover the upper cover plate 28 of the electrolytic cell to prevent the chromium mist from diverging;
6、三价铬电解:电解时电解陶瓷桶22中需要不断补充电解液,这样可以连续电解12-24小时;
6. Trivalent chromium electrolysis: during electrolysis, the electrolytic
7、断电维护:当电解陶瓷桶22、电解阴极极板25、电解阳极极板26表面被电解吸出物粘附后,需要关掉电解线外整流器51,取出维护;
7. Power-off maintenance: when the surface of the electrolytic
8、 清洗维护:清洗电解阴极极板25、电解阳极极板26,并在陶瓷桶浸泡槽中浸泡、清洗电解陶瓷桶22。
8. Cleaning and maintenance: Clean the
生产节拍为7分30秒,生产产量为30000件/天,三价铬电解连续进行一个月,三价铬控制在15-25个/L之间,结果均合格,无管路、输送泵,设备无需维修。 The production cycle is 7 minutes and 30 seconds, the production output is 30,000 pieces/day, the trivalent chromium electrolysis is carried out continuously for one month, the trivalent chromium is controlled between 15-25 pieces/L, and the results are all qualified. There is no pipeline and delivery pump. The device requires no maintenance.
实施例2 Example 2
本实用新型具体实施步骤如下: The concrete implementation steps of the utility model are as follows:
1、安装电解陶瓷桶22:在电解装置框架21上放入电解陶瓷桶22;
1. Install the electrolytic ceramic barrel 22: put the electrolytic
2、在电解液配制槽4中配制10%硫酸溶液作为电解液; 2. Prepare 10% sulfuric acid solution in the electrolyte preparation tank 4 as the electrolyte;
3、电解陶瓷桶22中注入电解液:把电解阴极极板25、电解阳极极板26分别挂在电解阴极杠23、电解阳极杠24上;
3. Inject electrolyte into the electrolytic ceramic barrel 22: hang the
4、开启电源:开启电解线外整流器51电源开关,然后调节电解电流表54,调至电压为5V,如果是新瓷胆则要先调电压10V,30分钟后再调电压为5V;
4. Turn on the power supply: turn on the power switch of the
5、检查、封盖:检查每个阴阳极导电情况,确认每个极板周围都产生均匀的反应汽泡,说明导电良好,盖好防铬雾发散的电解槽上盖板28; 5. Inspection and sealing: check the electrical conductivity of each cathode and anode, and confirm that uniform reaction bubbles are generated around each pole plate, indicating that the electrical conductivity is good, and cover the upper cover plate 28 of the electrolytic cell to prevent the chromium mist from diverging;
6、三价铬电解:电解时电解陶瓷桶22中需要不断补充电解液,这样可以连续电解12-24小时;
6. Trivalent chromium electrolysis: during electrolysis, the electrolytic
7、断电维护:当电解陶瓷桶22、电解阴极极板25、电解阳极极板26表面被电解吸出物粘附后,需要关掉电解线外整流器51,取出维护;
7. Power-off maintenance: when the surface of the electrolytic
8、清洗维护:清洗电解阴极极板25、电解阳极极板26,并在陶瓷桶浸泡槽中浸泡、清洗电解陶瓷桶22。
8. Cleaning and maintenance: Clean the
生产节拍为5分30秒,生产产量为35000件/天,三价铬电解连续进行一个月,三价铬控制在15-25个/L之间,结果均合格,无管路、输送泵,设备无需维修。 The production cycle is 5 minutes and 30 seconds, and the production output is 35,000 pieces/day. The trivalent chromium electrolysis is carried out continuously for one month, and the trivalent chromium is controlled between 15-25 pieces/L. The results are all qualified. There is no pipeline and delivery pump. The device requires no maintenance.
实施例3 Example 3
本实用新型具体实施步骤如下: The concrete implementation steps of the utility model are as follows:
1、安装电解陶瓷桶22:在电解装置框架21上放入电解陶瓷桶22;
1. Install the electrolytic ceramic barrel 22: put the electrolytic
2、在电解液配制槽4中配制10%硫酸溶液作为电解液; 2. Prepare 10% sulfuric acid solution in the electrolyte preparation tank 4 as the electrolyte;
3、电解陶瓷桶22中注入电解液:把电解阴极极板25、电解阳极极板26分别挂在电解阴极杠23、电解阳极杠24上;
3. Inject electrolyte into the electrolytic ceramic barrel 22: hang the
4、开启电源:开启电解线外整流器51电源开关,然后调节电解电流表54,调至电压为5V,如果是新瓷胆则要先调电压10V,30分钟后再调电压为5V;
4. Turn on the power supply: turn on the power switch of the
5、检查、封盖:检查每个阴阳极导电情况,确认每个极板周围都产生均匀的反应汽泡,说明导电良好,盖好防铬雾发散的电解槽上盖板28; 5. Inspection and sealing: check the electrical conductivity of each cathode and anode, and confirm that uniform reaction bubbles are generated around each pole plate, indicating that the electrical conductivity is good, and cover the upper cover plate 28 of the electrolytic cell to prevent the chromium mist from diverging;
6、三价铬电解:电解时电解陶瓷桶22中需要不断补充电解液,这样可以连续电解12-24小时;
6. Trivalent chromium electrolysis: during electrolysis, the electrolytic
7、断电维护:当电解陶瓷桶22、电解阴极极板25、电解阳极极板26表面被电解吸出物粘附后,需要关掉电解线外整流器51,取出维护;
7. Power-off maintenance: when the surface of the electrolytic
8、清洗维护:清洗电解阴极极板25、电解阳极极板26,并在陶瓷桶浸泡槽中浸泡、清洗电解陶瓷桶22。
8. Cleaning and maintenance: Clean the
生产节拍为4分30秒,生产产量为40000件/天,三价铬电解连续进行六个月,三价铬控制在15-30个/L之间,结果均合格,无管路、输送泵,设备无需维修。 The production cycle is 4 minutes and 30 seconds, the production output is 40,000 pieces/day, the trivalent chromium electrolysis is carried out continuously for six months, and the trivalent chromium is controlled between 15-30 pieces/L, and the results are all qualified. There is no pipeline and delivery pump , the equipment does not require maintenance.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102383159A (en) * | 2011-08-09 | 2012-03-21 | 长春一汽富维高新汽车饰件有限公司 | Coarsening production and trivalent chromium electrolysis process incorporating device and method |
| JP2019007043A (en) * | 2017-06-22 | 2019-01-17 | 国立研究開発法人産業技術総合研究所 | Method and apparatus for producing hexavalent chromium |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102383159A (en) * | 2011-08-09 | 2012-03-21 | 长春一汽富维高新汽车饰件有限公司 | Coarsening production and trivalent chromium electrolysis process incorporating device and method |
| JP2019007043A (en) * | 2017-06-22 | 2019-01-17 | 国立研究開発法人産業技術総合研究所 | Method and apparatus for producing hexavalent chromium |
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