Specific embodiment
Below in conjunction with drawings and Examples, the flexible PCB provided the technical program and its system
It is described in further detail as method.
Refer to Fig. 1~Fig. 8, the making of the flexible PCB 100 that preferred embodiment is provided
Method is as follows:
The first step, refers to Fig. 1, there is provided one first copper-clad base plate 10.
In the present embodiment, first copper-clad base plate 10 is a two-sided copper-clad base plate.This first covers copper
Substrate 10 includes a first base material layer 11, one first copper foil layer 12 and one second copper foil layer 13.Should
First copper foil layer 12 and second copper foil layer 13 are formed in relative two of the first base material layer 11
On surface.
The material of the first base material layer 11 can be polyimides (polyimide, PI), gather to benzene
Naphthalate (Polyethylene Terephthalate, PET), poly- naphthalenedicarboxylic acid second two
One kind in the materials such as alcohol ester (Polyethylene Naphthalate, PEN).
Second step, refers to Fig. 2, and in first copper-clad base plate 10 at least one first through hole is formed
14。
Specifically, the first through hole can be formed by way of machine drilling or laser drill
14.The first through hole 14 is through first copper foil layer 12 and second copper foil layer 13.This first lead to
Hole 14 be a micro through hole, its aperture D1=(10~50) um.In the present embodiment, this first lead to
Hole 14 is formed by the way of laser drill.
3rd step, refers to Fig. 3, and first copper foil layer 12 is made to form the first inner layer conductive line
Road floor 15, second copper foil layer 13 is made to form the second inner layer conductive line layer 16, and then shape
Into an internal layer circuit substrate 110.
Specifically, the first inner layer conductive line layer can be formed by image transfer and etch process
15 and the second inner layer conductive line layer 16.
The internal layer circuit substrate 110 includes the first base material layer 11 and is formed in the first base material layer
The first inner layer conductive line layer 15 and the second inner layer conductive line layer on 11 relative two surfaces
16.The internal layer circuit substrate 110 also includes at least one first through hole 14.
4th step, refers to Fig. 4, there is provided a second copper-clad substrate 20, one the 3rd copper-clad base plate 30,
One first glue-line 41 and one second glue-line 42, and the second copper-clad substrate 20 is passed through into first glue
Layer 41 is pressed together on the surface away from the first base material layer 11 of the first inner layer conductive line layer 15
On, the 3rd copper-clad base plate 30 is pressed together on into the second inner layer conductive line by second glue-line 42
On the surface away from the first base material floor 11 of road floor 16, a circuit substrate intermediate 120 is formed.
In the present embodiment, the copper-clad base plate 30 of second copper-clad substrate 20 and the 3rd is one side
Copper-clad base plate.In other embodiments, the copper-clad base plate 30 of second copper-clad substrate 20 and the 3rd
Can also be single double-sided copper-clad substrate, or including multiple one side copper-clad base plates, multiple two-sided cover
Copper base.
In the present embodiment, the second copper-clad substrate 20 includes that one second substrate layer 21 and is formed
The 3rd copper foil layer 22 on second substrate layer 21.3rd copper-clad base plate 30 includes one the 3rd
Substrate layer 31 and one is formed in the 4th copper foil layer 32 on the 3rd substrate layer 31.
The material of the substrate layer 31 of the second substrate layer 21 and the 3rd can be polyimides
(polyimide, PI), polyethylene terephthalate (Polyethylene Terephthalate,
PET), the material such as PEN (Polyethylene Naphthalate, PEN)
In one kind.
First glue-line 41 and second glue-line 42 are semi-solid preparation film.
Second substrate layer 21 is relative with first glue-line 41, the 3rd substrate layer 31 with this
Two glue-lines 42 are relative.
Specifically, that the copper-clad base plate 30 of second copper-clad substrate 20 and the 3rd is pressed into this is interior
When on layer circuit substrate 110, part first glue-line 41 and second glue-line 42 can enter this
One through hole 14.
5th step, refers to Fig. 5, and at least one second is formed on the circuit substrate intermediate 120
Through hole 51 and at least a third through-hole 52.
Second through hole 51 is through the second copper-clad substrate 20 and first glue-line 41, the threeway
Hole 52 is through the 3rd copper-clad base plate 30 and second glue-line 42.Second through hole 51 and this
Three through holes 52 are corresponded and communicated with the first through hole 14.Preferably, second through hole 51
With the central axis and the central axes of the first through hole 14 of the third through-hole 52.
The aperture D2 of second through hole 51 is more than the aperture D1 of the first through hole 14, the threeway
The aperture D3 in hole 52 is equal with the aperture D2 of second through hole 51.Specifically,
D3=D2=D1+ (25~75) um.
6th step, refers to Fig. 6-7, to second through hole 51, the third through-hole 52 and this
One through hole 14 carries out filling perforation plating.
Specifically, first, refer to Fig. 6, to second through hole 51, the third through-hole 52 and
The first through hole 14 carries out hole metallization, second through hole 51, the third through-hole 52 and this
A chemical deposit 61 is formed on the hole wall of one through hole 14.Secondly, Fig. 7 is referred to, to defining
Second through hole 51 of chemical deposit 61, the third through-hole 52 and the plating of first through hole 14 are filled out
The full plated material of filling in hole, second through hole 51, the third through-hole 52 and the first through hole 14,
And one first copper plate is formed respectively on the surface of the 3rd copper foil layer 22 and the 4th copper foil layer 32
62 and one second copper plate 63.In the present embodiment, the plated material is copper.
Corresponded due to second through hole 51 and the third through-hole 52 and the first through hole 14 and
Communicate, therefore the number of times of filling perforation plating can be reduced, it is only necessary to once can just complete the first through hole
14th, the filling perforation plating of second through hole 51 and the third through-hole 52.
Because the aperture of the first through hole 14 between 10~50um and less than second through hole 51 and is somebody's turn to do
The aperture of third through-hole 52, so, when filling perforation is electroplated, the first through hole 14 can be preferentially electric
Plating is filled up.And because the aperture of the first through hole 14 is narrower, advantageously reduce when filling perforation is electroplated and produce
The chance of raw empty bag.What is occurred in plated material when " sky bag " refers to plating in this section includes air
Bubbling.In addition, the exchange capacity in the liquid medicine in the region of first through hole 14 is stronger, be conducive to
The absorption of accelerator is electroplated in filling perforation, and upper and lower aperture differentiation design can ensure filling perforation high/low currents position area
Domain distribution is unaffected, and additives function can be played effectively, can reach good filling perforation effect.
Certainly, Kong Jin is being carried out to the second through hole 51, the third through-hole 52 and the first through hole 14
Before categoryization, in addition it is also necessary to first the circuit substrate intermediate 120 is surface-treated.
7th step, refers to Fig. 8, and the 3rd copper foil layer 22 and first copper plate 62 are made
One first external conducting wire layer 71 is formed, by the 4th copper foil layer 32 and second copper plate 63
Make and form one second external conducting wire layer 72, and then form the flexible PCB 100.
The first external conducting wire layer 71 and the second external conducting wire layer 72 can pass through shadow
As transfer and etch process are formed.
Certainly, the preparation method of the flexible PCB 100 also includes:In the first outer layer conductor wire
The surface of road floor 71 and the second external conducting wire floor 72 is formed protects the first outer layer conductor wire
The cover layer (not shown) of road floor 71 and the second external conducting wire floor 72.
In the present embodiment, the preparation method of the flexible PCB 100 is using double-sided copper-clad substrate
It is stacked with forming with two one side copper-clad base plates.In other embodiments, the flexible PCB 100
Can also be using double-sided copper-clad substrate and multiple one side copper-clad base plates or multiple double-sided copper-clad substrates
Or multiple one side copper-clad base plates are formed with double-sided copper-clad substrate hybrid stack-ups.
Fig. 8 is referred to, the flexible PCB 100 includes an internal layer circuit substrate 110, is formed in
One first glue-line on relative two surfaces of the internal layer circuit substrate 110 and one second glue-line 42, formation
One second substrate layer on the surface away from the internal layer circuit substrate 110 of first glue-line 41
21st, one be formed on the surface away from the internal layer circuit substrate 110 of second glue-line 42
Three substrate layers 31, it is formed on the surface away from first glue-line 41 of second substrate layer 21
First external conducting wire layer 71 and be formed in the 3rd substrate layer 31 away from second glue-line 42
Surface on the second external conducting wire layer 72.The internal layer circuit substrate 110 includes one first base
Material layer 11 and be formed in the first base material layer 11 relative two surfaces the first inner layer conductive line layer
15 and the second inner layer conductive line layer 16.
The flexible PCB 100 also includes a first through hole 14, one second through hole 51 and the 3rd
Through hole 52.The first through hole 14 runs through the internal layer circuit substrate 110, and second through hole 51 runs through
The first external conducting wire layer 71, second substrate layer 21 and first glue-line 41, the 3rd
Through hole 52 runs through the second external conducting wire layer 72, the 3rd substrate layer 31 and second glue-line
42.First first through hole 14 it is relative one by one with second through hole 51 and the third through-hole 52 and
Communicate.The aperture D1 of the first through hole 14 less than second through hole 51 aperture D2 and this
The aperture D3 of three through holes 52, the aperture D3 of the third through-hole 52 and the hole of second through hole 51
Footpath D2 is equal.Specifically, D3=D2=D1+ (25~75) um.
Filling perforation plating is formed with the first through hole 14, second through hole 51 and the third through-hole 52
Material, the flexible PCB 100 passes through the first through hole 14, second through hole 51 and the 3rd
Filling perforation plated material in through hole 52 electrically connects the first inner layer conductive line layer 15, this is in second
Layer conductive circuit layer 16, the first external conducting wire layer 71 and the second external conducting wire layer
72。
Flexible PCB 100 that the present invention is provided and preparation method thereof, is capable of achieving multi-layer sheet filling perforation,
Using the first through hole 14 of internal layer and the second through hole 51 of outer layer and the pore size of third through-hole 52
Change design, the chance for empty bag occur 1) is reduced when filling perforation is electroplated;2) internal layer when filling perforation is electroplated
Via regions can improve liquid medicine exchange capacity;3) up and down differentiation design in aperture can ensure filling perforation height
Electric current position area distribution is unaffected, and additives function can be played effectively, good so as to reach
Filling perforation effect;4) due to first through hole 14 and second through hole 51 and the phase of third through-hole 52 of outer layer
Connection, it is only necessary to which filling perforation plating can be completed to first through hole 14, the second through hole 51 and the
The filling perforation plating of three through holes 52, needs flow process few, low cost.
It is understood that above example is only used for illustrating the present invention, it is not used as to the present invention
Restriction.For the person of ordinary skill of the art, technology according to the present invention design is made
Other it is various it is corresponding change with deformation, all fall within the protection domain of the claims in the present invention.