CN106631196A - Light movable vegetable waste anaerobic dry fermentation system and method for anaerobic fermentation by using light movable vegetable waste anaerobic dry fermentation system - Google Patents
Light movable vegetable waste anaerobic dry fermentation system and method for anaerobic fermentation by using light movable vegetable waste anaerobic dry fermentation system Download PDFInfo
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- 238000000855 fermentation Methods 0.000 title claims abstract description 128
- 235000013311 vegetables Nutrition 0.000 title claims abstract description 116
- 230000004151 fermentation Effects 0.000 title claims abstract description 110
- 238000000034 method Methods 0.000 title claims abstract description 37
- 239000002699 waste material Substances 0.000 title abstract description 76
- 238000009413 insulation Methods 0.000 claims abstract description 9
- 239000000463 material Substances 0.000 claims description 45
- 239000007787 solid Substances 0.000 claims description 26
- 238000009264 composting Methods 0.000 claims description 17
- 239000000178 monomer Substances 0.000 claims description 17
- 239000002054 inoculum Substances 0.000 claims description 14
- 239000010902 straw Substances 0.000 claims description 10
- 239000000725 suspension Substances 0.000 claims description 10
- 238000007789 sealing Methods 0.000 claims description 9
- 240000008042 Zea mays Species 0.000 claims description 6
- 235000002017 Zea mays subsp mays Nutrition 0.000 claims description 6
- 238000007599 discharging Methods 0.000 claims description 6
- 238000003756 stirring Methods 0.000 claims description 6
- 239000002361 compost Substances 0.000 claims description 4
- 150000001875 compounds Chemical class 0.000 claims description 2
- 235000016383 Zea mays subsp huehuetenangensis Nutrition 0.000 claims 1
- 235000009973 maize Nutrition 0.000 claims 1
- 239000007789 gas Substances 0.000 abstract description 48
- 239000012528 membrane Substances 0.000 abstract description 28
- 238000004519 manufacturing process Methods 0.000 abstract description 17
- 239000003337 fertilizer Substances 0.000 abstract description 10
- 238000012545 processing Methods 0.000 abstract description 4
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 abstract description 3
- 229910052760 oxygen Inorganic materials 0.000 abstract description 3
- 239000001301 oxygen Substances 0.000 abstract description 3
- 239000010815 organic waste Substances 0.000 abstract description 2
- 238000002156 mixing Methods 0.000 description 15
- 238000004321 preservation Methods 0.000 description 15
- 210000003608 fece Anatomy 0.000 description 10
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 8
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 8
- 239000010871 livestock manure Substances 0.000 description 6
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- 235000005822 corn Nutrition 0.000 description 5
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- 229910002092 carbon dioxide Inorganic materials 0.000 description 4
- 235000013399 edible fruits Nutrition 0.000 description 4
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- 230000001186 cumulative effect Effects 0.000 description 3
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- 230000007613 environmental effect Effects 0.000 description 2
- 239000000543 intermediate Substances 0.000 description 2
- 230000000696 methanogenic effect Effects 0.000 description 2
- 230000000813 microbial effect Effects 0.000 description 2
- 238000010298 pulverizing process Methods 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 241001148471 unidentified anaerobic bacterium Species 0.000 description 2
- 239000002028 Biomass Substances 0.000 description 1
- 102000004190 Enzymes Human genes 0.000 description 1
- 108090000790 Enzymes Proteins 0.000 description 1
- 229920002488 Hemicellulose Polymers 0.000 description 1
- 241001148470 aerobic bacillus Species 0.000 description 1
- 239000002154 agricultural waste Substances 0.000 description 1
- 235000014633 carbohydrates Nutrition 0.000 description 1
- 150000001720 carbohydrates Chemical class 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
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Classifications
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- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05F—ORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
- C05F9/00—Fertilisers from household or town refuse
- C05F9/02—Apparatus for the manufacture
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- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05F—ORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
- C05F9/00—Fertilisers from household or town refuse
- C05F9/04—Biological compost
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/10—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture
- Y02A40/20—Fertilizers of biological origin, e.g. guano or fertilizers made from animal corpses
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/30—Fuel from waste, e.g. synthetic alcohol or diesel
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/40—Bio-organic fraction processing; Production of fertilisers from the organic fraction of waste or refuse
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Abstract
本发明涉及一种轻型可移动式蔬菜废弃物厌氧干发酵系统及利用该系统厌氧发酵的方法,该系统包括顺次连接的粉碎机、调配池、输送带、厌氧干发酵装置,厌氧干发酵装置包括多个并排连接的厌氧反应单体,在厌氧反应单体外罩设有阳光板保温房,厌氧反应单体包括反应罐和储气膜,相邻储气膜以及发酵罐通过连接链连接。本发明的装置简单、可移动,并将集约蔬菜区或分散蔬菜种植户产生的种植、加工蔬菜废弃物厌氧发酵制取沼气,获得有机肥料,实现蔬菜区有机废弃物能源化利用,改善菜区环境,提高蔬菜品质,提升菜区土地质量。
The invention relates to a light-duty movable vegetable waste anaerobic dry fermentation system and an anaerobic fermentation method using the system. The oxygen dry fermentation device includes a plurality of anaerobic reaction units connected side by side, and a solar panel insulation room is arranged on the outer cover of the anaerobic reaction unit. The anaerobic reaction unit includes a reaction tank and a gas storage membrane, and the adjacent gas storage membrane and fermentation The tanks are connected by connecting chains. The device of the present invention is simple and movable, and anaerobically ferments the planting and processing vegetable waste produced by intensive vegetable areas or scattered vegetable growers to produce biogas, obtain organic fertilizers, realize energy utilization of organic wastes in vegetable areas, and improve vegetable production efficiency. Improve the environment of the area, improve the quality of vegetables, and improve the quality of the land in the vegetable area.
Description
技术领域technical field
本发明涉及一种集约蔬菜区蔬菜废弃物处理装置,具体是一种轻型可移动式蔬菜废弃物厌氧干发酵系统及利用该系统厌氧发酵的方法,属于废弃物资源化技术领域。The invention relates to a vegetable waste treatment device in an intensive vegetable area, in particular to a light-duty movable vegetable waste anaerobic dry fermentation system and an anaerobic fermentation method using the system, belonging to the technical field of waste resource utilization.
背景技术Background technique
自1988年实施“菜篮子”工程以来,我国蔬菜产量不断增长、品种愈加丰富,人民生活质量明显提高。我国作为世界蔬菜大国,蔬菜种植面积达到3亿多亩,年产量超过7亿吨,不论从蔬菜种植面积还是蔬菜总产量来讲,均居世界第一位。Since the implementation of the "Vegetable Basket" project in 1988, the output of vegetables in our country has continued to increase, the varieties have become more abundant, and the quality of life of the people has improved significantly. As a large vegetable country in the world, my country has a vegetable planting area of more than 300 million mu and an annual output of more than 700 million tons, ranking first in the world in terms of vegetable planting area and total vegetable output.
在蔬菜生产及加工过程中会产生无商品价值的根、茎、叶、烂果及尾菜等,这些称为蔬菜废弃物。我国蔬菜废弃物产生量较大,据统计每年产生蔬菜废弃物1.0亿~1.5亿t,这些蔬菜废弃物占到中国城市生活垃圾的20-50%。蔬菜废弃物水分和有机质含量较高,如果随意堆放,会对周围环境造成严重污染。而且随意倾倒、堆积于田间地头的蔬菜废弃物腐烂变质后,容易造成空气、河流、地下水环境污染,从而影响蔬菜生产持续发展。In the process of vegetable production and processing, roots, stems, leaves, rotten fruits and tail vegetables without commercial value will be produced, which are called vegetable waste. Vegetable wastes are produced in a large amount in my country. According to statistics, 100 million to 150 million tons of vegetable wastes are produced every year, and these vegetable wastes account for 20-50% of China's urban domestic waste. Vegetable waste has a high content of moisture and organic matter. If it is piled up randomly, it will cause serious pollution to the surrounding environment. Moreover, after the vegetable waste dumped and piled up in the fields rots and deteriorates, it is easy to cause air, river, and groundwater environmental pollution, thereby affecting the sustainable development of vegetable production.
蔬菜废弃物的生物质类型主要为总糖、蛋白质、脂肪、半纤维素、纤维素及木质素,是一种很好的生物发酵原料。蔬菜废弃物的主要利用方式为厌氧发酵和好氧堆肥。近几年,国内外学者对蔬菜废弃物堆肥进行了一些研究,但相对于堆肥来说,厌氧消化工艺有更多的优点。其最重要的优点就是能够产生沼气,可用于发电和供热,减少CO2的排放,或用于蔬菜大棚增温和CO2气肥,消化后的产物经过简单处理可作为优质的肥料。The biomass types of vegetable waste are mainly total sugar, protein, fat, hemicellulose, cellulose and lignin, which is a good raw material for biological fermentation. The main utilization methods of vegetable waste are anaerobic fermentation and aerobic composting. In recent years, domestic and foreign scholars have conducted some research on vegetable waste composting, but compared with composting, anaerobic digestion process has more advantages. Its most important advantage is that it can generate biogas, which can be used for power generation and heating, reduce CO 2 emissions, or be used for vegetable greenhouse heating and CO2 gas fertilizer. The digested product can be used as high-quality fertilizer after simple treatment.
近几年,沼液利用难成为制约沼气工程发展的瓶颈。干发酵因可以解决这一问题而备受推崇。所谓厌氧干发酵,又称固体厌氧发酵,其反应本质与厌氧湿发酵相同,有机物经过微生物厌氧菌分解发酵过程分为液化、酸化、产甲烷三个阶段;①在液化阶段,厌氧菌种利用酶对有机物进行酶解,使固态物变成可溶于水的物质;②在产酸阶段,则依靠产酸菌将上述可溶物生成酸性中间物;③产甲烷阶段,最后由产甲烷菌利用酸性中间物、以及物料中的其他碳水化合物转化为沼气。In recent years, the difficult utilization of biogas slurry has become a bottleneck restricting the development of biogas projects. Dry fermentation is touted as a solution to this problem. The so-called anaerobic dry fermentation, also known as solid anaerobic fermentation, has the same reaction essence as anaerobic wet fermentation. The organic matter is decomposed and fermented by microbial anaerobic bacteria into three stages: liquefaction, acidification, and methane production; ① In the liquefaction stage, the anaerobic Aerobic bacteria use enzymes to enzymatically hydrolyze organic matter, turning solid matter into water-soluble substances; ② in the acid-producing stage, rely on acid-producing bacteria to convert the above-mentioned soluble matter into acidic intermediates; ③ in the methanogenic stage, finally The acidic intermediates and other carbohydrates in the material are converted into biogas by methanogenic bacteria.
厌氧干发酵处理工艺是传统湿发酵厌氧处理工艺的突破,该工艺颠覆了传统厌氧处理工艺必须让原料和水完全混合的方式,而是将原料干物质浓度提高到20%以上,通过采取一些有效措施完成厌氧过程,此过程在微环境上与传统发酵厌氧处理技术一致,能够达到有机物的最大产气潜能,新工艺由于采用较高干物质浓度所以可以有效节约增温能量,而且不产生沼液,不会造成二次污染。该工艺特别适合处理固形物含量较高的固体废弃物,如农村秸秆及畜禽粪便等农业废弃物、城市及农村生活垃圾等。The anaerobic dry fermentation treatment process is a breakthrough in the traditional wet fermentation anaerobic treatment process. This process subverts the traditional anaerobic treatment process in which the raw material and water must be completely mixed, but increases the dry matter concentration of the raw material to more than 20%. Take some effective measures to complete the anaerobic process. This process is consistent with the traditional fermentation anaerobic treatment technology in terms of microenvironment, and can achieve the maximum gas production potential of organic matter. The new process can effectively save heating energy due to the use of higher dry matter concentration. Moreover, biogas slurry is not produced, and secondary pollution will not be caused. This process is especially suitable for treating solid waste with high solid content, such as agricultural waste such as rural straw and livestock manure, urban and rural domestic waste, etc.
中国专利文献CN102344232A公开了一种畜禽粪便干发酵生产沼气及有机肥的方法,该方法将干物质浓度大于15%的固态畜禽粪便直接进入沼气发酵装置,或者与畜禽粪便发酵残余物混合后进入沼气发酵装置生产沼气,发酵残余物用作有机肥或者堆肥后生产有机肥。中国专利文献CN101734961A公开了一种蔬菜秸秆废弃物的处理方法,通过对蔬菜秸秆废弃物的组成、性状进行研究,提供一种将蔬菜秸秆废弃物集中堆置接种复合微生物发酵进行无害化处理方法,该方法工艺较简单,但处理时间长,效率慢,堆置发酵产生的有害气体污染环境,而且不能产生新能源沼气,未实现废弃物的有效资源化循环利用。中国专利文献CN102242057A公开了一种螺旋筒式干发酵装置。该方法是一种可实现持续进出料,均匀传质、稳定产气的螺旋输送的螺旋筒式干发酵装置。中国专利文献CN 105316220 A公开了一种外置搅拌车库式厌氧干发酵装置,采用车库式结构方便进出料,进料接种后通过自动平衡伸缩液压缸带动车库式发酵仓绕着支点倾斜,使渗滤液在发酵固体中流动,实现了解决传质传热不均,物料易酸化问题,同时显现出结构简单装置成本低,能耗低的优点。Chinese patent document CN102344232A discloses a method for producing biogas and organic fertilizer by dry fermentation of livestock and poultry manure. In this method, solid livestock and poultry manure with a dry matter concentration greater than 15% is directly entered into a biogas fermentation device, or mixed with livestock and poultry manure fermentation residues After entering the biogas fermentation device to produce biogas, the fermentation residue is used as organic fertilizer or composted to produce organic fertilizer. Chinese patent document CN101734961A discloses a method for treating vegetable straw waste. Through research on the composition and properties of vegetable straw waste, a harmless treatment method is provided for concentrated stacking of vegetable straw waste and inoculation of compound microbial fermentation. , the process is relatively simple, but the processing time is long, the efficiency is slow, the harmful gas produced by stacking and fermentation pollutes the environment, and it cannot generate new energy biogas, and the effective resource recycling of waste has not been realized. Chinese patent document CN102242057A discloses a spiral cylinder dry fermentation device. The method is a spiral barrel dry fermentation device capable of realizing continuous feeding and discharging, uniform mass transfer and stable gas production. Chinese patent document CN 105316220 A discloses an external stirring garage-type anaerobic dry fermentation device, which adopts a garage-type structure to facilitate feeding and discharging materials. The leachate flows in the fermented solids, which solves the problem of uneven mass and heat transfer and easy acidification of materials, and at the same time shows the advantages of simple structure, low cost and low energy consumption.
可见国内学者针对养殖场粪便、秸秆等废弃物干发酵装置及方法研究的较多,目前还没有专门针对蔬菜废弃物厌氧干发酵装置的相关公开报道。It can be seen that domestic scholars have done a lot of research on dry fermentation devices and methods for farm manure, straw and other wastes. At present, there are no relevant public reports on anaerobic dry fermentation devices for vegetable waste.
发明内容Contents of the invention
针对现有技术的不足,本发明提供一种轻型可移动式蔬菜废弃物厌氧干发酵系统,该系统可以根据蔬菜废弃物量的多少设计大小,并将集约蔬菜区或分散蔬菜种植户产生的种植、加工蔬菜废弃物厌氧发酵处理,获得沼气和有机肥料,实现蔬菜区有机废弃物资源化利用,改善菜区环境,提高蔬菜品质,提升菜区土地质量。Aiming at the deficiencies of the prior art, the present invention provides a light-duty movable vegetable waste anaerobic dry fermentation system, which can be designed according to the amount of vegetable waste, and can be planted in intensive vegetable areas or scattered vegetable growers. , Anaerobic fermentation treatment of processed vegetable waste to obtain biogas and organic fertilizers, realize the resource utilization of organic waste in vegetable areas, improve the environment of vegetable areas, improve the quality of vegetables, and improve the quality of land in vegetable areas.
术语说明Glossary
蔬菜废弃物:指在蔬菜种植或加工过程中产生的蔬菜叶、根、茎、果实和大量残次蔬菜废弃物。固形物含量以质量百分比计为12~25wt%。Vegetable waste: Refers to vegetable leaves, roots, stems, fruits and a large amount of defective vegetable waste generated during vegetable planting or processing. The solid content is 12-25wt% in terms of mass percentage.
干玉米秸秆:固形物含量以质量百分比计为80~90wt%。Dry corn stalks: the solid content is 80-90 wt% in terms of mass percentage.
接种物:指为了加快厌氧发酵装置的启动速度和提高发酵效率而向沼气池加入的富含厌氧细菌的物质。可以选择发酵良好沼气池中的沼渣。Inoculum: Refers to the material rich in anaerobic bacteria added to the biogas digester in order to speed up the start-up speed of the anaerobic fermentation device and improve the fermentation efficiency. Biogas residues from well-fermented biogas digesters can be selected.
固形物含量TS,是指废弃物中干物质质量占废弃物总质量的百分比。The solid content TS refers to the percentage of dry matter in the waste to the total waste.
本发明的技术方案如下:Technical scheme of the present invention is as follows:
一种轻型可移动式蔬菜废弃物厌氧干发酵系统,包括顺次连接的粉碎机、调配池、输送带和厌氧干发酵装置,所述的厌氧干发酵装置包括多个并排连接的厌氧反应单体,在并排连接的厌氧反应单体外罩设有阳光板保温房,每个厌氧反应单体包括反应罐和储气膜,储气膜为一端开口,另一端封闭,内部设有储气空腔的存储装置,储气膜的开口端紧密连接在反应罐的上部边缘并且反应罐的空腔与储气膜的储气空腔连通,相邻储气膜以及相邻反应罐之间通过连接链连接,在每个反应罐的底部设置有排渣口,排渣口用密封盖密封。A light-duty mobile anaerobic dry fermentation system for vegetable waste, comprising sequentially connected pulverizers, blending tanks, conveyor belts and anaerobic dry fermentation devices, the anaerobic dry fermentation devices include multiple anaerobic dry fermentation devices connected side by side Oxygen reaction monomers are equipped with a sun board heat preservation room on the outer cover of the anaerobic reaction monomers connected side by side. Each anaerobic reaction monomer includes a reaction tank and a gas storage membrane. The gas storage membrane is open at one end and closed at the other end. A storage device with a gas storage cavity, the open end of the gas storage film is tightly connected to the upper edge of the reaction tank and the cavity of the reaction tank communicates with the gas storage cavity of the gas storage film, and the adjacent gas storage film and the adjacent reaction tank They are connected by connecting chains, and a slag discharge port is provided at the bottom of each reaction tank, and the slag discharge port is sealed with a sealing cover.
本发明优选的,在储气膜的侧边上部和下部均设置有连接环,相邻储气膜上的连接环连接形成连接链,在阳光板保温房与储气膜相对的位置设置有吊环,吊环连接有吊钩,储气膜通过吊钩与阳光板保温房顶部连接固定。Preferably in the present invention, connecting rings are provided on the upper and lower sides of the gas storage membrane, the connecting rings on adjacent gas storage membranes are connected to form a connecting chain, and a suspension ring is provided at the position where the solar panel heat preservation room is opposite to the gas storage membrane , the hanging ring is connected with a hook, and the air storage membrane is connected and fixed with the top of the sunshine board heat preservation room through the hook.
本发明优选的,在发酵罐的侧边上部和下部均设置有连接环,相邻发酵罐上的连接环连接形成连接链。Preferably in the present invention, connecting rings are provided on the upper and lower sides of the fermenter, and the connecting rings on adjacent fermenters are connected to form a connecting chain.
本发明优选的,所述的储气膜侧壁的厚度为1-2mm,每个储气膜均连接有导气管,储气膜的开口端呈喇叭状。喇叭状开口与反应罐的上部连接方便,密封性好。Preferably in the present invention, the thickness of the side wall of the gas storage membrane is 1-2 mm, each gas storage membrane is connected with an air guide tube, and the opening end of the gas storage membrane is trumpet-shaped. The trumpet-shaped opening is conveniently connected with the upper part of the reaction tank and has good sealing performance.
本发明优选的,厌氧干发酵装置还包括滑行轨道,滑行轨道被罩设在阳光板保温房内,横向铺设在阳光板保温房底部,在滑行轨道上设置有轨道槽,反应罐的底部设有滑轮,滑轮嵌入轨道槽内并可在轨道槽内滑动,所述的反应罐为圆柱形。Preferably in the present invention, the anaerobic dry fermentation device also includes a slide track, the slide track is covered in the sun panel heat preservation room, and is laid horizontally on the bottom of the sun panel heat preservation room, a track groove is arranged on the slide track, and the bottom of the reaction tank is provided with The pulley is embedded in the track groove and can slide in the track groove, and the reaction tank is cylindrical.
本发明优选的,厌氧干发酵装置的底部设置有支撑架,在支撑架内部设置有沼渣堆肥装置,沼渣堆肥装置包括堆肥池和鼓风机,沼渣堆肥装置的堆肥池与厌氧干发酵装置的反应罐的排渣口相对,用于盛接反应罐排出的物料。Preferably in the present invention, the bottom of the anaerobic dry fermentation device is provided with a support frame, and a biogas residue composting device is arranged inside the support frame. The slag outlet of the reaction tank of the device is opposite, and is used to receive the materials discharged from the reaction tank.
蔬菜废弃物收割后,经粉碎机粉碎,在调配池中调配,然后通过输送带输入到厌氧发酵装置,在厌氧发酵装置发酵后进入沼渣堆肥装置进行堆肥后处理。After the vegetable waste is harvested, it is pulverized by a shredder, blended in the blending tank, and then transported to the anaerobic fermentation device through the conveyor belt. After fermentation in the anaerobic fermentation device, it enters the biogas residue composting device for post-composting treatment.
本发明优选的,所述的反应罐材质为PE材质,每个反应罐单体容积为200‐400L,厌氧反应单体个数为3-6个。Preferably in the present invention, the material of the reaction tank is PE material, the volume of each reaction tank is 200-400L, and the number of anaerobic reaction monomers is 3-6.
优选的,反应罐也可采用现有塑料垃圾桶进行改进得到,方便进出料和移动。实际应用中,厌氧反应单体的个数根据蔬菜废弃物量设定,反应罐单体通过连接环依次连接。Preferably, the reaction tank can also be improved by using an existing plastic trash can, which is convenient for feeding and discharging materials and moving. In practical application, the number of anaerobic reaction monomers is set according to the amount of vegetable waste, and the reaction tank monomers are connected sequentially through connecting rings.
本发明优选的,所述的阳光板保温房为长方体形,顶壁及侧壁为厚度1-2cm的透明保温阳光板。Preferably in the present invention, the solar panel heat preservation room is in the shape of a cuboid, and the top wall and side wall are transparent thermal insulation solar panels with a thickness of 1-2 cm.
本发明优选的,阳光板保温房前后两侧均设置有开关门。Preferably in the present invention, the front and rear sides of the sunshine board heat preservation room are provided with open and close doors.
本发明优选的,粉碎机的输出口与调配池连接,调配池的底部设置有出料口,调配池的出料口与输送带的进料口连接,输送带的出料口与厌氧干发酵装置连接,在输送带的两侧边设置护栏,防止物料洒落。Preferably in the present invention, the output port of the pulverizer is connected with the blending pool, the bottom of the blending pool is provided with a discharge port, the discharge port of the blending pool is connected with the feed port of the conveyor belt, and the discharge port of the conveyor belt is connected with the anaerobic dryer. The fermentation device is connected, and guardrails are set on both sides of the conveyor belt to prevent materials from spilling.
本发明优选的,输送带一端设置卡扣,可与反应罐顶部边缘紧密连接。Preferably in the present invention, a buckle is provided at one end of the conveyor belt, which can be tightly connected to the top edge of the reaction tank.
所述的一体化储气膜材质为耐腐蚀的环保专用复合材料,成都市万伯环保科技有限公司有售。The material of the integrated gas storage membrane is a special corrosion-resistant composite material for environmental protection, which is sold by Chengdu Wanbo Environmental Protection Technology Co., Ltd.
所述的粉碎机为食物垃圾处理机,市场有售。The pulverizer is a food waste disposer, which is available in the market.
所述的蔬菜废弃物调配池和沼渣堆肥池可按本领域惯用技术设计,优选地上式砖混结构。The vegetable waste allocation pool and the biogas residue composting pool can be designed according to the usual techniques in the field, preferably with an upper brick-concrete structure.
上述的可移动式蔬菜废弃物厌氧干发酵的系统,大小根据蔬菜废弃物产生量的多少设计,本领域的技术人员根据常识都可以实施该设计。The size of the above-mentioned portable vegetable waste anaerobic dry fermentation system is designed according to the amount of vegetable waste produced, and those skilled in the art can implement this design based on common sense.
利用上述轻型可移动式蔬菜废弃物厌氧干发酵系统进行干发酵的方法,包括步骤如下:The method for carrying out dry fermentation using the above-mentioned light-duty movable vegetable waste anaerobic dry fermentation system includes the following steps:
(1)收集蔬菜废弃物经粉碎机粉碎至1~2cm;(1) Collect vegetable waste and grind it to 1-2cm through a pulverizer;
(2)物料调节:经粉碎机粉碎后进入调配池中调配,若蔬菜废弃物的固形物含量TS为12-20%,向蔬菜废弃物中加入玉米秸秆,调节固形物含量TS为20-25%,得混合物料;若蔬菜废弃物的固形物含量TS为20-25%,则可用单一物料直接发酵;(2) Material adjustment: After being pulverized by a pulverizer, enter the blending pool for blending. If the solid content TS of vegetable waste is 12-20%, add corn stalks to the vegetable waste to adjust the solid content TS to 20-25% %, to obtain a mixed material; if the solid content TS of the vegetable waste is 20-25%, it can be directly fermented with a single material;
(3)向步骤(2)的混合物料或单一物料中加入接种物,调节pH值为7.5~8.0,得发酵物料,将发酵物料通过输送带输送到反应罐内,一个反应罐进料完毕后,通过滑动轨道移至储气膜下,将储气膜与反应罐密封,其他反应罐的进料、密封同上,关闭阳光板保温房的开关门,于温度33~39℃条件下进行厌氧发酵。(3) Add the inoculum to the mixed material or single material of step (2), adjust the pH value to 7.5-8.0 to obtain the fermented material, and transport the fermented material to the reaction tank by the conveyor belt, after one reaction tank is fed , move under the gas storage membrane through the sliding track, seal the gas storage membrane and the reaction tank, the feeding and sealing of other reaction tanks are the same as above, close the switch door of the solar panel heat preservation room, and carry out anaerobic reaction at a temperature of 33-39°C. fermentation.
本发明优选的,所述的接种物为正常产气沼气池中的沼渣,沼渣的固形物含量TS以质量百分比计为20~25%,接种物的挥发性固体(VS)与混合物料的挥发性固体(VS)相同。Preferably in the present invention, the inoculum is the biogas residue in the biogas digester with normal gas production, the solid content TS of the biogas residue is 20-25% by mass percentage, the volatile solid (VS) of the inoculum and the mixed material The volatile solids (VS) are the same.
经本发明方法产生的沼气经脱水脱硫后用于农户做饭和日光温室内点灯;产生的沼渣用做蔬菜大棚基肥使用。The biogas produced by the method of the invention is dehydrated and desulfurized and used for cooking by farmers and lighting in solar greenhouses; the generated biogas residue is used as base fertilizer for vegetable greenhouses.
本发明优选的,步骤(2)中向粉碎后的蔬菜废弃物中加入秸秆,搅拌均匀,秸秆的加入量与粉碎后蔬菜废弃物的质量比为:(1~2):(7~20)。Preferably in the present invention, in step (2), add straw to the crushed vegetable waste, stir evenly, and the mass ratio of the amount of straw added to the crushed vegetable waste is: (1-2): (7-20) .
根据本发明优选的,步骤(3)中厌氧干发酵的温度为35~37℃,更为优选的,厌氧干发酵的温度为36℃。Preferably according to the present invention, the temperature of anaerobic dry fermentation in step (3) is 35-37°C, more preferably, the temperature of anaerobic dry fermentation is 36°C.
日光温室多为个体经营,种植模式比较分散,每个种植主体多者为10个以上大棚,少的为1-2个大棚,产生的蔬菜废弃物数量不一,集中处理收集较难。本发明的轻型可移动式蔬菜废弃物厌氧干发酵系统及利用该系统厌氧发酵的方法,可以根据大棚数量及蔬菜废弃物产生量多少设置厌氧干发酵装置数量,并且可以移动,蔬菜种植户使用较方便。另外沼气用于蔬菜大棚点灯补充CO2气肥比较方便。Most of the solar greenhouses are self-operated, and the planting mode is relatively scattered. Each planting subject has more than 10 greenhouses, and as few as 1-2 greenhouses. The amount of vegetable waste generated varies, and it is difficult to collect it in a centralized manner. The light-duty movable vegetable waste anaerobic dry fermentation system of the present invention and the anaerobic fermentation method using the system can set the number of anaerobic dry fermentation devices according to the number of greenhouses and the amount of vegetable waste produced, and can be moved to facilitate vegetable planting. It is more convenient for users to use. In addition, it is more convenient to use biogas to supplement CO 2 gas fertilizer for lighting in vegetable greenhouses.
本发明具有以下优点:The present invention has the following advantages:
1、本发明的蔬菜废弃物厌氧发酵的方法为干发酵,发酵浓度高,不会发生酸化现象导致系统崩溃,也不会产生沼液造成二次污染;1. The method of anaerobic fermentation of vegetable waste of the present invention is dry fermentation, the fermentation concentration is high, acidification will not cause system collapse, and biogas slurry will not be generated to cause secondary pollution;
2、本发明的可移动式厌氧发酵装置,针对蔬菜种植区特点设计,可根据需求随意移动,使用方便;2. The movable anaerobic fermentation device of the present invention is designed according to the characteristics of the vegetable planting area, and can be moved freely according to the demand, and is easy to use;
3、本发明的厌氧发酵装置为多个反应罐单体依次连接,可根据蔬菜废弃物产生量控制发酵装置数量,简单实用。3. The anaerobic fermentation device of the present invention is a plurality of reaction tanks connected in sequence, and the number of fermentation devices can be controlled according to the amount of vegetable waste produced, which is simple and practical.
4、本发明为厌氧干发酵的方法及装置,处理效率高,占地面积小,发酵后产生的沼渣直接用于蔬菜肥料。4. The present invention is a method and device for anaerobic dry fermentation, which has high treatment efficiency and a small footprint, and the biogas residue produced after fermentation is directly used as vegetable fertilizer.
5、本发明蔬菜废弃物处理方法操作方便,使用维护简单,实用性强,可在集约蔬菜区大规模推广应用。5. The vegetable waste treatment method of the present invention is easy to operate, easy to use and maintain, and strong in practicability, and can be popularized and applied on a large scale in intensive vegetable areas.
附图说明Description of drawings
图1是本发明的轻型可移动式蔬菜废弃物厌氧干发酵系统结构示意图;Fig. 1 is the structure schematic diagram of light-duty movable vegetable waste anaerobic dry fermentation system of the present invention;
图2是厌氧干发酵装置局部的结构示意图;Fig. 2 is the partial structural representation of anaerobic dry fermentation device;
图3是物料输送带及连接示意图;Fig. 3 is a material conveyor belt and a schematic diagram of connection;
图4是滑行轨道示意图,Figure 4 is a schematic diagram of the sliding track,
图5为厌氧发酵过程中发酵液pH值变化曲线图。Fig. 5 is a graph showing the change of pH value of the fermented liquid during the anaerobic fermentation process.
其中:1、粉碎机,2、调配池,3、厌氧干发酵装置,4、沼渣堆肥池,5、进料泵,6、输送带,7、支撑架,8、鼓风机,9、厌氧反应单体,10、连接环,11、储气膜,12、连接链,13、滑行轨道,14、阳光板保温房,15、滑行轨道,16、卡扣,17、护栏,18、轨道槽,19、吊环,20、反应罐。Among them: 1. Crusher, 2. Blending tank, 3. Anaerobic dry fermentation device, 4. Biogas residue composting tank, 5. Feed pump, 6. Conveyor belt, 7. Support frame, 8. Blower, 9. Anaerobic Oxygen reactive monomer, 10, connecting ring, 11, gas storage membrane, 12, connecting chain, 13, sliding track, 14, sunshine board insulation room, 15, sliding track, 16, buckle, 17, guardrail, 18, track Groove, 19, suspension ring, 20, reaction tank.
具体实施方式detailed description
以下通过实施例对本发明作详细描述。实施例用于对本发明进行进一步的说明,以使本领域技术人员进一步理解本发明,不能理解为对本发明保护范围的限制。实施例中未详加说明的均按本领域现有技术。The present invention is described in detail below through examples. The examples are used to further illustrate the present invention so that those skilled in the art can further understand the present invention, and should not be construed as limiting the protection scope of the present invention. Everything that is not described in detail in the embodiments is according to the prior art in this field.
沼渣为从正常连续运行1个月以上的沼气池获得沼渣,来源于济南市市中区吉祥畜牧养殖农民专业合作社沼气工程。The biogas residue is obtained from the biogas digester that has been in normal continuous operation for more than one month, and it comes from the biogas project of Jixiang Animal Husbandry Farmers Professional Cooperative in Shizhong District, Jinan City.
实施例中蔬菜废弃物、牛粪和玉米秸秆特性如表1所示。The characteristics of vegetable waste, cow dung and corn stalks in the examples are shown in Table 1.
表1蔬菜废弃物和接种物特性Table 1 Characteristics of vegetable waste and inoculum
实施例1Example 1
一种轻型可移动式蔬菜废弃物厌氧干发酵系统,如图1-图4所示,包括顺次连接的粉碎机1、调配池2、输送带6和厌氧干发酵装置3,厌氧干发酵装置3包括多个并排连接的厌氧反应单体9,粉碎机1的输出口与调配池2连接,调配池2的底部设置有出料口,调配池2的出料口与输送带6的进料口连接,输送带6的出料口与厌氧干发酵装置3连接,在输送带6的两侧边设置护栏,防止物料洒落。A light-duty mobile vegetable waste anaerobic dry fermentation system, as shown in Figures 1-4, includes a pulverizer 1 connected in sequence, a blending tank 2, a conveyor belt 6 and an anaerobic dry fermentation device 3, anaerobic The dry fermentation device 3 includes a plurality of anaerobic reaction monomers 9 connected side by side, the output port of the pulverizer 1 is connected to the blending pool 2, the bottom of the blending pool 2 is provided with a discharge port, and the discharge port of the blending pool 2 is connected to the conveyor belt The feed port of 6 is connected, and the discharge port of conveyor belt 6 is connected with anaerobic dry fermentation device 3, and guardrails are set on both sides of conveyor belt 6 to prevent materials from spilling.
在并排连接的厌氧反应单体9外罩设有阳光板保温房14,每个厌氧反应单体9包括反应罐20和储气膜11,储气膜11为一端开口,另一端封闭,内部设有储气空腔的存储装置,储气膜11的开口端紧密连接在反应罐20的上部边缘并且反应罐的空腔与储气膜的储气空腔连通,储气膜11侧壁的厚度为2mm,每个储气膜均连接有导气管,储气膜的开口端呈喇叭状。喇叭状开口与反应罐的上部连接方便,密封性好。The outer cover of the anaerobic reaction monomers 9 connected side by side is provided with a sun board insulation room 14, and each anaerobic reaction monomer 9 includes a reaction tank 20 and a gas storage membrane 11, and the gas storage membrane 11 is an open end, and the other end is closed. The storage device that is provided with gas storage cavity, the open end of gas storage film 11 is closely connected on the upper edge of reaction tank 20 and the cavity of reaction tank communicates with the gas storage cavity of gas storage film, the side wall of gas storage film 11 The thickness is 2mm, and each gas storage membrane is connected with an air guide tube, and the opening end of the gas storage membrane is trumpet-shaped. The trumpet-shaped opening is conveniently connected with the upper part of the reaction tank and has good sealing performance.
在储气膜11的侧边上部和下部均设置有连接环,相邻储气膜上的连接环连接形成连接链12,在发酵罐的侧边上部和下部均设置有连接环,相邻发酵罐上的连接环连接形成连接链。在阳光板保温房14上与储气膜相对的位置设置有吊环19,吊环19连接有吊钩,储气膜11通过吊钩与阳光板保温房14顶部连接固定。The upper and lower sides of the gas storage membrane 11 are provided with connecting rings, and the connecting rings on the adjacent gas storage membranes are connected to form a connecting chain 12. The upper and lower sides of the fermenter are provided with connecting rings, and the adjacent fermentation tanks are provided with connecting rings. The connecting rings on the cans connect to form a connecting chain. The position relative to the air-storage film on the sunshine board insulation room 14 is provided with a suspension ring 19, and the suspension ring 19 is connected with a suspension hook, and the air storage membrane 11 is connected and fixed with the sunlight-slab insulation room 14 top by the suspension hook.
厌氧干发酵装置还包括滑行轨道13,滑行轨道13被罩设在阳光板保温房14内,横向铺设在阳光板保温房14底部,在滑行轨道13上设置有轨道槽18,反应罐20的底部设有滑轮,滑轮嵌入轨道槽内并可在轨道槽18内滑动,所述的反应罐为圆柱形。所述的反应罐材质为PE,厌氧反应单体个数为4个。厌氧干发酵装置的底部设置有支撑架7,在支撑架7内部设置有沼渣堆肥装置,沼渣堆肥装置包括堆肥池4和鼓风机8,沼渣堆肥装置的堆肥池4与厌氧干发酵装置的反应罐的排渣口相对,用于盛接反应罐排出的物料。The anaerobic dry fermentation device also includes a sliding track 13, the sliding track 13 is covered in the sun board heat preservation room 14, and is horizontally laid on the bottom of the sun board heat preservation room 14, and the sliding track 13 is provided with a track groove 18, and the bottom of the reaction tank 20 A pulley is provided, the pulley is embedded in the track groove and can slide in the track groove 18, and the reaction tank is cylindrical. The material of the reaction tank is PE, and the number of anaerobic reaction monomers is 4. The bottom of the anaerobic dry fermentation device is provided with a support frame 7, and a biogas residue composting device is arranged inside the support frame 7. The biogas residue composting device includes a compost tank 4 and a blower 8, and the compost tank 4 of the biogas residue composting device and the anaerobic dry fermentation The slag outlet of the reaction tank of the device is opposite, and is used to receive the materials discharged from the reaction tank.
阳光板保温房14为长方体形,顶壁及侧壁为厚度2cm的透明保温阳光板。阳光板保温房前后两侧均设置有开关门。输送带一端设置卡扣,可与反应罐顶部边缘紧密连接。Sunshine board heat preservation room 14 is cuboid shape, and top wall and side wall are the transparent heat preservation sunshine board of thickness 2cm. There are switch doors on the front and rear sides of the sunshine board insulation room. One end of the conveyor belt is provided with buckles, which can be tightly connected with the top edge of the reaction tank.
实施例2Example 2
同实施例1所述的一种轻型可移动式蔬菜废弃物厌氧干发酵系统,不同之处在于:With a kind of light-duty movable vegetable waste anaerobic dry fermentation system described in embodiment 1, the difference is:
厌氧反应单体个数为3个。The number of anaerobic reaction monomers is 3.
实施例3Example 3
同实施例1所述的一种轻型可移动式蔬菜废弃物厌氧干发酵系统,不同之处在于:With a kind of light-duty movable vegetable waste anaerobic dry fermentation system described in embodiment 1, the difference is:
厌氧反应单体个数为2个。The number of anaerobic reaction monomers is 2.
实施例4:3座日光温室,占地2000m2,产生的根茎类蔬菜废弃物单一发酵Example 4: 3 solar greenhouses, covering an area of 2000m 2 , and the root vegetable waste produced by single fermentation
根茎类蔬菜废弃物和接种物的特性如表1所示。The characteristics of root vegetable waste and inoculum are shown in Table 1.
利用实施例1的轻型可移动式蔬菜废弃物厌氧干发酵系统进行干发酵的方法,包括步骤如下:蔬菜废弃物调配池设计容积为800L,尺寸设计为0.5m×0.4m×0.4m;单个厌氧干发酵装置容积设计为300L,尺寸为r=0.31m,h=1m;沼渣堆肥装置设计容积为1000L,尺寸为1.0m×1.0m×1.0m。The method for carrying out dry fermentation using the light-duty mobile vegetable waste anaerobic dry fermentation system of Example 1 comprises the following steps: the designed volume of the vegetable waste blending pool is 800L, and the size is designed to be 0.5m×0.4m×0.4m; The designed volume of the anaerobic dry fermentation device is 300L, the size is r=0.31m, h=1m; the designed volume of the biogas residue composting device is 1000L, and the size is 1.0m×1.0m×1.0m.
(1)收集的蔬菜废弃物粉碎至1.5cm;(1) The collected vegetable waste is crushed to 1.5cm;
(2)取粉碎后的蔬菜废弃物130kg,加入130kg的接种物,并加入少量水搅拌均匀,固形物TS为23%,得混合物料;接种物为正常产气沼气池中的沼渣,沼渣的固形物含量TS以质量百分比计为20~25%,(2) Get 130kg of crushed vegetable waste, add 130kg of inoculum, and add a small amount of water to stir evenly, the solids TS is 23%, to obtain a mixed material; The solid content TS of the slag is 20-25% by mass percentage,
(3)将发酵物料通过输送带输送到反应罐内,得发酵物料,一个反应罐进料完毕后,通过滑动轨道移至储气膜下,将储气膜与反应罐密封,其他反应罐的进料、密封同上,关闭阳光板保温房的开关门,在温度为36℃条件下厌氧发酵;物料滞留期为30d,产生的沼气用于日光温室内点灯增加二氧化碳气肥。(3) The fermented material is transported into the reaction tank through the conveyor belt to obtain the fermented material. After feeding one reaction tank, it is moved under the gas storage membrane through the sliding track, and the gas storage membrane and the reaction tank are sealed. The feeding and sealing are the same as above, close the switch door of the solar panel heat preservation room, and perform anaerobic fermentation at a temperature of 36°C; the material retention period is 30 days, and the generated biogas is used for lighting in the solar greenhouse to increase carbon dioxide gas fertilizer.
沼气产气情况如表2所示。利用本方法和装置的单一蔬菜废弃物干发酵与利用本发明的装置进行湿发酵对比,发酵时间40d,干发酵(发酵浓度23.0%)单位VS沼气累积产气量达到424.64mL/g,比湿发酵提高26.4%,沼气中甲烷含量达到58.9%,而湿发酵为53.4%。The biogas production conditions are shown in Table 2. The single vegetable waste dry fermentation using the method and device is compared with the wet fermentation using the device of the present invention, the fermentation time is 40 days, the cumulative gas production of dry fermentation (fermentation concentration 23.0%) unit VS biogas reaches 424.64mL/g, and the specific humidity fermentation Increased by 26.4%, methane content in biogas reached 58.9%, while wet fermentation was 53.4%.
厌氧发酵过程中发酵液pH值如图5所示。单一蔬菜废弃物干发酵pH值保持在7.1-8.3,系统比较稳定,而湿发酵pH值变化较大,发酵18天开始pH值低于5,并一直呈下降趋势,最低达到了4.22,出现严重的酸化。The pH value of the fermentation broth during anaerobic fermentation is shown in Figure 5. The pH value of dry fermentation of single vegetable waste was maintained at 7.1-8.3, and the system was relatively stable, while the pH value of wet fermentation changed greatly. The pH value began to be lower than 5 after 18 days of fermentation, and it has been on a downward trend, reaching a minimum of 4.22. acidification.
表2沼气产量Table 2 Biogas production
实施例5:3座日光温室,占地2000m2,产生的根茎类蔬菜废弃物与牛粪混合发酵Example 5: 3 solar greenhouses, covering an area of 2000m 2 , the root vegetable waste produced is mixed with cow dung for fermentation
根茎类蔬菜废弃物、牛粪和接种物的特性如表1所示。The properties of root vegetable waste, cow manure and inoculum are shown in Table 1.
利用实施例1的轻型可移动式蔬菜废弃物厌氧干发酵系统进行干发酵的方法,包括步骤如下:蔬菜废弃物调配池设计容积为800L,尺寸设计为0.5m×0.4m×0.4m;单个厌氧干发酵装置容积设计为300L,尺寸为r=0.31m,h=1m;沼渣堆肥装置设计容积为1000L,尺寸为1.0m×1.0m×1.0m。The method for carrying out dry fermentation using the light-duty mobile vegetable waste anaerobic dry fermentation system of Example 1 comprises the following steps: the designed volume of the vegetable waste blending pool is 800L, and the size is designed to be 0.5m×0.4m×0.4m; The designed volume of the anaerobic dry fermentation device is 300L, the size is r=0.31m, h=1m; the designed volume of the biogas residue composting device is 1000L, and the size is 1.0m×1.0m×1.0m.
(1)收集的蔬菜废弃物粉碎至1.5cm,备用;(1) The collected vegetable waste is pulverized to 1.5cm and set aside;
(2)取粉碎后的蔬菜废弃物104kg,牛粪26kg,加入130kg的接种物,并加入少量水搅拌均匀,固形物TS为23%,得混合物料;接种物为正常产气沼气池中的沼渣,沼渣的固形物含量TS以质量百分比计为20~25%,(2) Get 104kg of vegetable waste after pulverization, 26kg of cow dung, add the inoculum of 130kg, and add a small amount of water and stir evenly, the solid matter TS is 23%, obtains mixed material; Biogas residue, the solid content TS of biogas residue is 20-25% by mass percentage,
(3)将发酵物料通过输送带输送到反应罐内,得发酵物料,一个反应罐进料完毕后,通过滑动轨道移至储气膜下,将储气膜与反应罐密封,其他反应罐的进料、密封同上,关闭阳光板保温房的开关门,在温度为36℃条件下厌氧发酵;物料滞留期为30d,产生的沼气用于日光温室内点灯增加二氧化碳气肥。(3) The fermented material is transported into the reaction tank through the conveyor belt to obtain the fermented material. After feeding one reaction tank, it is moved under the gas storage membrane through the sliding track, and the gas storage membrane and the reaction tank are sealed. The feeding and sealing are the same as above, close the switch door of the solar panel heat preservation room, and perform anaerobic fermentation at a temperature of 36°C; the material retention period is 30 days, and the generated biogas is used for lighting in the solar greenhouse to increase carbon dioxide gas fertilizer.
沼气产气情况如表3所示。利用本方法和装置的蔬菜废弃物与牛粪按照4:1的配比干发酵,发酵时间40d,单位VS沼气累积产气量达到412.67mL/g,比配比为1:1的设置提高11.5%。沼气中甲烷含量都在57%以上,相差不大。The biogas production conditions are shown in Table 3. Using the method and device, the vegetable waste and cow dung are dry-fermented according to the ratio of 4:1, the fermentation time is 40 days, and the cumulative gas production per unit VS biogas reaches 412.67mL/g, which is 11.5% higher than the ratio of 1:1. . The methane content in biogas is above 57%, with little difference.
表3沼气产量Table 3 Biogas production
实施例6:3座日光温室,占地2000m2,产生的叶果类蔬菜废弃物与秸秆混合发酵Example 6: 3 solar greenhouses, covering an area of 2000m 2 , mixed fermentation of leaf and fruit vegetable waste and straw
叶果类蔬菜废弃物、秸秆和接种物的特性如表1所示。The characteristics of leaf and fruit vegetable waste, straw and inoculum are shown in Table 1.
利用实施例1的轻型可移动式蔬菜废弃物厌氧干发酵系统进行干发酵的方法,包括步骤如下:蔬菜废弃物调配池设计容积为800L,尺寸设计为0.5m×0.4m×0.4m;单个厌氧干发酵装置容积设计为300L,尺寸为r=0.31m,h=1m;沼渣堆肥装置设计容积为1000L,尺寸为1.0m×1.0m×1.0m。The method for carrying out dry fermentation using the light-duty mobile vegetable waste anaerobic dry fermentation system of Example 1 comprises the following steps: the designed volume of the vegetable waste blending pool is 800L, and the size is designed to be 0.5m×0.4m×0.4m; The designed volume of the anaerobic dry fermentation device is 300L, the size is r=0.31m, h=1m; the designed volume of the biogas residue composting device is 1000L, and the size is 1.0m×1.0m×1.0m.
(1)收集的蔬菜废弃物粉碎至1.5cm,备用;(1) The collected vegetable waste is pulverized to 1.5cm and set aside;
(2)收集的玉米秸秆粉碎至1cm左右,备用;(2) The collected corn stalks are pulverized to about 1 cm and set aside;
(3)取粉碎后的蔬菜废弃物104kg,牛粪26kg,加入130kg的接种物,并加入少量水搅拌均匀,固形物TS为23%,得混合物料;接种物为正常产气沼气池中的沼渣,沼渣的固形物含量TS以质量百分比计为20~25%,(3) Get 104kg of vegetable waste after pulverization, 26kg of cow dung, add the inoculum of 130kg, and add a small amount of water and stir evenly, the solid matter TS is 23%, obtains mixed material; Biogas residue, the solid content TS of biogas residue is 20-25% by mass percentage,
(3)将发酵物料通过输送带输送到反应罐内,得发酵物料,一个反应罐进料完毕后,通过滑动轨道移至储气膜下,将储气膜与反应罐密封,其他反应罐的进料、密封同上,关闭阳光板保温房的开关门,在温度为36℃条件下厌氧发酵;物料滞留期为30d,产生的沼气用于日光温室内点灯增加二氧化碳气肥。(3) The fermented material is transported into the reaction tank through the conveyor belt to obtain the fermented material. After feeding one reaction tank, it is moved under the gas storage membrane through the sliding track, and the gas storage membrane and the reaction tank are sealed. The feeding and sealing are the same as above, close the switch door of the solar panel heat preservation room, and perform anaerobic fermentation at a temperature of 36°C; the material retention period is 30 days, and the generated biogas is used for lighting in the solar greenhouse to increase carbon dioxide gas fertilizer.
沼气产气情况如表4所示。利用本方法和装置的蔬菜废弃物与玉米秸秆按照4:1的配比干发酵,发酵时间40d,单位VS沼气累积产气量为220.6mL/g,比配比为1:1的设置提高10.2%。沼气中甲烷含量都在56%以上,相差不大。The biogas production conditions are shown in Table 4. Using the method and device, the vegetable waste and corn stalks are dry-fermented according to the ratio of 4:1, the fermentation time is 40 days, the cumulative gas production per unit VS biogas is 220.6mL/g, and the ratio of 1:1 is increased by 10.2% . The methane content in the biogas is above 56%, with little difference.
表4沼气产量Table 4 Biogas production
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