CN204171071U - A kind of device being applicable to biological treatment organic garbage of city and agriculture debirs - Google Patents
A kind of device being applicable to biological treatment organic garbage of city and agriculture debirs Download PDFInfo
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Abstract
一种适用于生物处理城市有机垃圾及农业有机废物的装置,包括车库式干发酵装置和渗滤液处理装置,所述车库式干发酵段为将物料投放至发酵仓内,密闭,加热保温和曝气,当温度升高到厌氧需求温度后,关闭曝气系统,开启喷淋系统,对物料进行接种,发酵,发酵反应末期,开启曝气系统,空气置换,开启仓门出料,发酵完成。在渗滤液处理工艺段中,发酵所产生的渗滤液一部分通过喷淋泵I进入滴滤喷淋头,剩余部分渗滤液输送至EGSB反应器,EGSB反应出水通过喷淋泵II输送至垂直喷头。本实用新型工艺简单,操作方便,实用性强,能有效解决城市有机垃圾及农业有机废物的环境问题,并资源化综合利用。
A device suitable for biological treatment of urban organic waste and agricultural organic waste, comprising a garage-type dry fermentation device and a leachate treatment device, the garage-type dry fermentation section is for putting materials into the fermentation bin, sealing, heating, heat preservation and exposure When the temperature rises to the anaerobic demand temperature, turn off the aeration system, turn on the spray system, inoculate the material, ferment, and at the end of the fermentation reaction, turn on the aeration system, replace the air, open the door to discharge, and the fermentation is completed . In the leachate treatment process section, part of the leachate produced by fermentation enters the dripping sprinkler head through the spray pump I, and the remaining part of the leachate is sent to the EGSB reactor, and the EGSB reaction effluent is sent to the vertical spray head through the spray pump II. The utility model has the advantages of simple process, convenient operation and strong practicability, can effectively solve the environmental problems of urban organic wastes and agricultural organic wastes, and realize comprehensive utilization of resources.
Description
技术领域 technical field
本实用新型属于易降解有机废物的生物处理装置,具体涉及城市有机垃圾和农业有机废物的生物处理装置,适用于对城市有机垃圾和农业有机废物的环境治理。 The utility model belongs to a biological treatment device for easily degradable organic waste, in particular to a biological treatment device for urban organic waste and agricultural organic waste, and is suitable for environmental treatment of urban organic waste and agricultural organic waste.
背景技术 Background technique
随着我国经济的发展,城市化进程加快,城市垃圾产生总量呈现快速增长,若不能有效治理,将制约城市健康发展。城市垃圾主要是指在城市居民日常生活或为城市日常生活提供服务的活动中产生的固体废物,其种类包括厨余物、废纸、废塑料、废织物、废金属、砖瓦渣土、粪便及废旧电器和绿化废物等。城市垃圾中的有机部分简称城市有机垃圾(Organic fraction of municipal solid waste,OFMSW),主要包括餐厨垃圾、大型超市及农贸市场垃圾和居民生活垃圾等。 With the development of my country's economy and the acceleration of urbanization, the total amount of urban waste is growing rapidly. If it cannot be effectively treated, it will restrict the healthy development of the city. Urban waste mainly refers to the solid waste generated in the daily life of urban residents or in the activities of providing services for urban daily life, and its types include kitchen waste, waste paper, waste plastic, waste fabric, waste metal, brick and tile dregs, excrement And waste electrical appliances and green waste. The organic part of municipal waste is referred to as organic fraction of municipal solid waste (OFMSW), which mainly includes kitchen waste, waste from large supermarkets and farmers’ markets, and domestic waste from residents.
我国城市生活垃圾以“末端处理”为主,主要采取填埋法、焚烧法和堆肥法三种处理技术。 my country's municipal solid waste is dominated by "end-of-life treatment", which mainly adopts three treatment technologies: landfill, incineration and composting.
填埋技术由于具有投资相对少、技术较成熟、处理量大、操作简单等特点,为我国城市生活垃圾处理中常采用的技术。但是,填埋技术面临选址较困难,侵占土地资源,建设及维护成本高,填埋的垃圾并没有进行无害化处理,残留着大量的细菌、病毒,还潜伏着沼气重金属污染等隐患,其垃圾渗漏液还会长久地污染地下水资源,不能实现垃圾的资源化处理等不足。目前,已被许多发达国家明令禁止,我国也逐渐减少该处理方法的使用。 Landfill technology is often used in the treatment of municipal solid waste in my country due to its relatively low investment, relatively mature technology, large processing capacity, and simple operation. However, landfill technology faces difficulties in site selection, occupation of land resources, high construction and maintenance costs, landfill garbage has not been harmlessly treated, a large number of bacteria and viruses remain, and there are hidden dangers such as biogas heavy metal pollution. Its garbage seepage will also pollute groundwater resources for a long time, and cannot realize the recycling of garbage and other deficiencies. At present, it has been explicitly banned by many developed countries, and our country has gradually reduced the use of this treatment method.
焚烧技术是当前发达国家广泛采用的一种城市生活垃圾处理技术。焚烧技术可使垃圾中的碳水化合物转变成CO2和H20,同时在高温下能杀灭垃圾中的病毒细菌。与填埋技术相比,具有占地少,选址较易,减容效果好(可使垃圾体积缩小80%~95%),无害化较彻底,垃圾焚烧余热可以进行回收利用等优点。但是,焚烧技术面临基建投资及运转费用较高,在焚烧过程中烧掉了可回收的资源,垃圾回收、运输、贮存及焚烧过程中会产生大量的刺激异味,易生成致癌有机物(如二恶英等),存在烟气污染问题,且设备投资巨大。 Incineration technology is a municipal solid waste treatment technology widely used in developed countries. Incineration technology can convert carbohydrates in garbage into CO 2 and H 2 0, and at the same time can kill virus bacteria in garbage at high temperature. Compared with landfill technology, it has the advantages of less land occupation, easier site selection, good capacity reduction effect (it can reduce the volume of garbage by 80% to 95%), more complete harmlessness, and the waste heat of waste incineration can be recycled and utilized. However, the incineration technology faces high infrastructure investment and operating costs. During the incineration process, recyclable resources are burned, and a large amount of irritating odors are generated during garbage collection, transportation, storage, and incineration, and carcinogenic organic compounds (such as dioxins) are easily generated. British, etc.), there is a problem of smoke pollution, and the investment in equipment is huge.
堆肥技术是依靠自然界广泛分布的微生物将可生物降解的有机物向稳定的腐殖质进行生化转化的微生物学过程,基本实现了城市生活垃圾的资源化、无害化处理。与填埋技术相比,通过垃圾分类,该技术可以减少对周围环境的污染,与焚烧法相比,可以减少对大气的污染,具有一定的经济效益。但是,堆肥技术面临垃圾堆肥生产机械化程度低,堆肥质量不高,肥效较低,易造成再次堆积,形成二次污染,长期使用易造成土壤板结和地下水质变坏等不足。 Composting technology is a microbiological process that relies on microorganisms widely distributed in nature to biochemically transform biodegradable organic matter into stable humus, and basically realizes the resourceful and harmless treatment of municipal solid waste. Compared with landfill technology, this technology can reduce pollution to the surrounding environment through garbage classification, and compared with incineration method, it can reduce air pollution and has certain economic benefits. However, composting technology faces the disadvantages of low degree of mechanization of waste composting production, low compost quality, low fertilizer efficiency, easy to cause re-accumulation, secondary pollution, and long-term use may easily cause soil compaction and groundwater quality to deteriorate.
以上现有城市生活垃圾处理技术均存在着垃圾资源利用率及无害化处理率低的问题,无法实现垃圾的就地处理,不利于城市可持续发展。 The above-mentioned existing municipal solid waste treatment technologies all have the problems of low utilization rate of waste resources and low rate of innocuous treatment, and cannot realize on-site treatment of waste, which is not conducive to sustainable urban development.
厌氧消化可减少有机垃圾的污染和二氧化碳排放量,减少占地,不易导致二次污染,同时产生沼气,在能源匮乏的今天,受到了越来越多的关注。厌氧消化工艺分为湿式和干式。干式厌氧消化是指城市有机垃圾、秸秆、畜禽粪便等原料(干物质浓度在20%以上),通过厌氧菌将其分解为CH4、CO2、H2S等气体的消化工艺。由于干式厌氧消化原料的干物质浓度高,会导致进出料难、传热传质不均匀和酸中毒等缺点。但与湿式厌氧消化相比,干式厌氧消化具有占地小、加热能耗低、预处理要求低、有机负荷高等优点,可避免传统方法不足,具有污染环境小,后续产物附加值高、投入市场能具有好的经济应用前景。 Anaerobic digestion can reduce organic waste pollution and carbon dioxide emissions, reduce land occupation, not easily lead to secondary pollution, and generate biogas at the same time. In today's energy shortage, it has received more and more attention. Anaerobic digestion process is divided into wet and dry. Dry anaerobic digestion refers to the digestion process in which urban organic waste, straw, livestock and poultry manure and other raw materials (with a dry matter concentration above 20%) are decomposed into gases such as CH 4 , CO 2 , and H 2 S by anaerobic bacteria. . Due to the high dry matter concentration of raw materials in dry anaerobic digestion, it will lead to disadvantages such as difficulty in feeding and discharging materials, uneven heat and mass transfer, and acidosis. However, compared with wet anaerobic digestion, dry anaerobic digestion has the advantages of small footprint, low heating energy consumption, low pretreatment requirements, and high organic load. , Putting it into the market can have a good economic application prospect.
伴随我国城镇化快速发展,生活垃圾激增,2012年我国生活垃圾清运量高达1.7亿吨,但由于垃圾处理能力相对不足,一些城市面临“垃圾围城”的困境,给城镇环境、社会稳定和人体健康构成了巨大的潜在危害。同时,我国每年约有40多亿吨农业废弃物产生,其中畜禽粪便排放量26亿吨。《“十二五”全国城镇生活垃圾无害化处理设施建设规划》大力鼓励垃圾厌氧消化产沼气。 With the rapid development of urbanization in my country, domestic waste has increased sharply. In 2012, the volume of domestic waste removal in my country was as high as 170 million tons. However, due to the relative shortage of waste treatment capacity, some cities are facing the dilemma of "garbage besieged cities", which poses a threat to the urban environment, social stability and human health. Health poses a huge potential hazard. At the same time, more than 4 billion tons of agricultural waste are produced in my country every year, of which 2.6 billion tons of livestock and poultry manure are discharged. The "Twelfth Five-Year Plan" National Urban Domestic Garbage Harmless Treatment Facilities Construction Plan strongly encourages anaerobic digestion of garbage to produce biogas.
然而,在生活垃圾干式厌氧发酵方面,我国仍处于起步探索阶段,主要难题在于过程的低效和不稳定性,且由于我国生活垃圾分类收集技术不成熟,导致有机垃圾成分非常复杂,产生的渗滤液超过喷淋需求量时需要外排,而垃圾渗滤液是一种成分复杂的高浓度有机废水,成分复杂、毒性高、水质水量波动大。虽采用了沼液池贮存,但在接种时容易产生传质不均匀与酸中毒等问题;另外,在废液外排时,则容易引起土壤及水环境的污染,且污染后修复十分困难。因此,利用国外现有干式厌氧发酵技术在我国难以实现其过程有效控制。 However, in terms of dry anaerobic fermentation of domestic waste, my country is still in the initial stage of exploration. The main problem lies in the inefficiency and instability of the process, and due to the immature technology of domestic waste classification and collection in my country, the composition of organic waste is very complex, resulting in When the leachate exceeds the spray demand, it needs to be discharged, and the landfill leachate is a kind of high-concentration organic wastewater with complex components, complex components, high toxicity, and large fluctuations in water quality and quantity. Although biogas digesters are used for storage, problems such as uneven mass transfer and acidosis are likely to occur during inoculation; in addition, when the waste liquid is discharged outside, it is easy to cause pollution of the soil and water environment, and it is very difficult to repair after pollution. Therefore, it is difficult to effectively control the process in my country by using the existing foreign dry anaerobic fermentation technology.
近年来,针对有机垃圾特点开发了车库式干式厌氧消化工艺,在干物质浓度较高的情况下进行厌氧消化,产生沼气和有机肥料,取得一定的处理效果。目前,由于我国城市有机垃圾成分复杂,较难分选,使该技术在国内应用较少。鉴于干式厌氧消化对城市有机垃圾处理的优势,积极探求适宜于我国城市有机垃圾处理的干式厌氧消化技术,实现对城市有机垃圾的有效治理,避免环境污染、有效保护环境,以及获得可再生能源等方面,将具有好的应用前景。 In recent years, a garage-type dry anaerobic digestion process has been developed according to the characteristics of organic waste. Anaerobic digestion is carried out under the condition of high dry matter concentration to generate biogas and organic fertilizer, and a certain treatment effect has been achieved. At present, due to the complex composition of urban organic waste in my country and the difficulty of sorting, this technology is rarely used in China. In view of the advantages of dry anaerobic digestion for urban organic waste treatment, actively explore dry anaerobic digestion technology suitable for urban organic waste treatment in my country, to achieve effective treatment of urban organic waste, avoid environmental pollution, effectively protect the environment, and obtain Renewable energy and other aspects will have good application prospects.
发明内容 Contents of the invention
本实用新型所要解决的技术问题是:解决上述现有技术存在的问题,而提供一种适用于生物处理城市有机垃圾及农业有机废物的装置,该工艺简单,操作方便,实用性强,连续高效,很好地解决了城市有机垃圾及农业有机废物所带来的环境问题,并资源化综合利用这些废物,适用于对易生物降解有机废物的环保治理。 The technical problem to be solved by the utility model is: to solve the above-mentioned existing problems in the prior art, and provide a device suitable for biological treatment of urban organic waste and agricultural organic waste. The process is simple, easy to operate, strong in practicability, continuous and efficient , solve the environmental problems caused by urban organic waste and agricultural organic waste well, and recycle and comprehensively utilize these wastes, which is suitable for the environmental protection treatment of easily biodegradable organic wastes.
本实用新型采用的技术方案是: The technical scheme that the utility model adopts is:
一种适用于生物处理城市有机垃圾及农业有机废物的装置,包括车库干发酵装置和渗滤液处理装置,所述车库式干发酵装置包括车库式厌氧发酵仓及其上安装的密闭系统、加热保温系统和曝气系统,所述渗滤液处理装置包括通过管道依次连接的渗滤液收集槽、渗滤液池、喷淋泵Ⅰ、滴滤喷淋头和通过管道依次连接的潜污泵、EGSB反应器、EGSB反应出水集水池、喷淋泵Ⅱ、垂直喷头;EGSB反应器并联有EGSB反应循环泵,渗滤液收集槽位于车库式厌氧发酵仓底部,喷淋泵Ⅰ、潜污泵安装在渗滤液池内,滴滤喷淋头和垂直喷头安装在车库式厌氧发酵仓内顶部。 A device suitable for biological treatment of urban organic waste and agricultural organic waste, comprising a garage dry fermentation device and a leachate treatment device, the garage type dry fermentation device includes a garage type anaerobic fermentation bin and a closed system installed on it, heating Insulation system and aeration system, the leachate treatment device includes a leachate collection tank, a leachate pool, a spray pump I, a trickle sprinkler head, a submersible sewage pump connected in sequence through pipelines, and an EGSB reaction EGSB reactor, EGSB reaction effluent sump, spray pump II, vertical nozzle; EGSB reactor is connected in parallel with EGSB reaction circulation pump, leachate collection tank is located at the bottom of the garage-type anaerobic fermentation chamber, spray pump I and submersible sewage pump are installed in the seepage In the filtrate tank, the dripping filter sprinkler and the vertical sprinkler are installed on the top of the garage-type anaerobic fermentation bin.
上述技术方案中,所述的密闭系统由液压装置、密封气囊、密封门和真空泵组成,液压装置设在发酵仓顶端,液压装置连接密封门开启或关闭的传动机构,密封气囊敷设在液压密封门的周边,密封气囊上设有进气口、出气口和压力仪表,真空泵通过电磁气阀、气体管道和密封气囊上的进气口连接。 In the above technical solution, the airtight system is composed of a hydraulic device, a sealed airbag, a sealed door and a vacuum pump. The hydraulic device is installed on the top of the fermentation bin. The hydraulic device is connected to the transmission mechanism for opening or closing the sealed door. The sealed airbag is laid on the hydraulic sealed door. The periphery of the sealed airbag is provided with an air inlet, an air outlet and a pressure gauge, and the vacuum pump is connected through an electromagnetic valve, a gas pipeline and an air inlet on the sealed airbag.
上述技术方案中,所述的加热保温系统包括加热装置和保温装置,加热装置为发酵仓周边设置加热盘管,所述保温装置为测定显示发酵温度高于发酵所需温度时关闭加热装置。 In the above technical solution, the heating and heat preservation system includes a heating device and a heat preservation device. The heating device is a heating coil installed around the fermentation bin, and the heat preservation device is used to turn off the heating device when the measurement shows that the fermentation temperature is higher than the required temperature for fermentation.
上述技术方案中,所述的曝气系统由高压风机和布气管连接组成,布气管安装在发酵仓底部。 In the above technical solution, the aeration system is composed of a high-pressure fan connected to an air distribution pipe, and the air distribution pipe is installed at the bottom of the fermentation chamber.
上述技术方案中,所述渗滤液收集槽位于车库式厌氧发酵仓底部靠近密封门的位置,并且发酵仓的底部设置了3‰的坡度,渗滤液收集槽的顶部铺设有不锈钢格筛。 In the above technical solution, the leachate collection tank is located at the bottom of the garage-type anaerobic fermentation bin close to the sealed door, and the bottom of the fermentation bin is provided with a slope of 3‰, and the top of the leachate collection tank is laid with a stainless steel grid screen.
上述技术方案中,所述的渗滤液池中部分渗滤液通过喷淋泵Ⅰ输送至滴滤喷淋头,而渗滤液池中剩余滤液则由潜污泵经出水管输送至EGSB反应器,而EGSB反应器出水管连接EGSB反应出水集水池,EGSB反应出水集水池中设有喷淋泵Ⅱ,喷淋泵Ⅱ将EGSB反应出水输送至垂直喷头。 In the above technical solution, part of the leachate in the leachate pool is transported to the dripping spray head through the spray pump I, while the remaining filtrate in the leachate pool is transported to the EGSB reactor by the submersible sewage pump through the outlet pipe, and The outlet pipe of the EGSB reactor is connected to the EGSB reaction effluent sump, and the EGSB reaction effluent sump is equipped with a spray pump II, and the spray pump II transports the EGSB reaction effluent to the vertical nozzle.
本实用新型的创新点: The innovation of this utility model:
1.采用三段式工艺设计,可大量降低厌氧发酵所需的外供热量,以达到节能降耗的目的; 1. The three-stage process design can greatly reduce the external heat required for anaerobic fermentation, so as to achieve the purpose of saving energy and reducing consumption;
2.采用双喷淋方式,将渗滤液喷淋回流,增加物质传质效果;同时开发了滴滤管式交叉喷淋,可以避免接种死角的产生,解决单纯垂直洒水喷淋接种不均匀的问题。 2. Adopt double spray method to spray and return leachate to increase the mass transfer effect; at the same time, we have developed drip filter tube type cross spray, which can avoid the generation of inoculation dead angle and solve the problem of uneven inoculation of simple vertical sprinkler spray .
3.采用EGSB工艺干式发酵所产生的多余渗滤液。因干发酵工艺运行中,将产生需要外排渗滤液,该渗滤液成分复杂、有机物含量高,通过EGSB工艺处理,则可降低有机污染物浓度,并驯化渗滤液中微生物种群,较好的避免了在循环喷淋过程中因渗滤液的复杂成分所导致的微生物中毒现象。 3. Excess leachate produced by dry fermentation using EGSB process. Due to the operation of the dry fermentation process, leachate that needs to be discharged will be produced. The leachate has complex components and high organic content. The EGSB process can reduce the concentration of organic pollutants and domesticate the microbial population in the leachate, which is better avoided. The microbial poisoning phenomenon caused by the complex composition of leachate in the process of circulating spraying was solved.
实用新型效果:Utility model effects:
1.发酵仓整体密封性良好。 1. The overall sealing of the fermentation bin is good.
2.在整个发酵周期相对于传统湿式发酵工艺可节约40%的能耗。 2. Compared with the traditional wet fermentation process, it can save 40% energy consumption in the whole fermentation cycle.
3.实验(生产)连续性好,喷淋接种效率较高,物料的TS降解率可达到65%~75%。 3. The continuity of the experiment (production) is good, the efficiency of spray inoculation is high, and the TS degradation rate of the material can reach 65% to 75%.
4.渗滤液通过EGSB工艺处理后可进入市政排水管网,或进一步处理以满足达标排放。 4. After the leachate is treated by the EGSB process, it can enter the municipal drainage network, or be further treated to meet the discharge standards.
本实用新型工艺简单,操作方便,实用性强,能有效解决城市有机垃圾及农业有机废物所带来的环境问题,资源化综合利用以上废物,适用于对易生物降解有机废物的环保治理。 The utility model has the advantages of simple process, convenient operation and strong practicability, can effectively solve the environmental problems caused by urban organic waste and agricultural organic waste, and comprehensively utilize the above waste as resources, and is suitable for environmental protection treatment of easily biodegradable organic waste.
本实用新型克服了现有技术的不足,而提供了一种适用于处理城市生活垃圾的新型干式厌氧发酵工艺及装置,根据对车库式干发酵工艺技术研究,开发适合我国城市生活垃圾厌氧消化的车库式干发酵工艺及装置,改进并开发了好氧曝气系统、渗滤液喷淋及渗滤液处理系统的关键技术,解决了以往技术的缺陷,解决限制车库式厌氧发酵技术在我国发展的技术难点。 The utility model overcomes the deficiencies of the prior art, and provides a novel dry-type anaerobic fermentation process and device suitable for treating municipal solid waste. The garage-type dry fermentation process and equipment of oxygen digestion, improved and developed the key technologies of aerobic aeration system, leachate spraying and leachate treatment system, solved the defects of previous technologies, and solved the limitation of garage-type anaerobic fermentation technology in Technical difficulties in the development of our country.
附图说明 Description of drawings
图1是本实用新型的车库式干发酵工艺结构示意图; Fig. 1 is the structural representation of garage type dry fermentation process of the present utility model;
图2是本实用新型的滴滤喷淋头的结构示意图; Fig. 2 is a schematic structural view of the dripping filter spray head of the present invention;
图3是本实用新型的滴滤喷淋头交叉喷淋效果示意图。 Fig. 3 is a schematic diagram of the cross-spraying effect of the dripping filter spray head of the present invention.
图中,数字标注为:1-热源,2-加热盘管,3-发酵仓,4-挡板,5-高压风机,6-布气管,7-渗滤液收集槽,8-渗滤液池,9-喷淋泵I,10-滴滤喷淋头,11-潜污泵,12-EGSB反应器,13-EGSB反应循环泵,14-EGSB反应出水管,15-EGSB反应出水集水池,16-喷淋泵II,17-垂直喷头,18-液压装置,19-密封气囊,20-密封门,21-沼气管,22-废气管。 In the figure, the numbers are marked as: 1-heat source, 2-heating coil, 3-fermentation bin, 4-baffle, 5-high pressure fan, 6-air distribution pipe, 7-leachate collection tank, 8-leachate pool, 9-Spray pump I, 10-Drip filter sprinkler head, 11-Submersible sewage pump, 12-EGSB reactor, 13-EGSB reaction circulation pump, 14-EGSB reaction outlet pipe, 15-EGSB reaction outlet water sump, 16 -spray pump II, 17-vertical nozzle, 18-hydraulic device, 19-sealed air bag, 20-sealed door, 21-biogas pipe, 22-exhaust gas pipe.
具体实施方式 Detailed ways
下面结合附图和实施例对本实用新型作进一步说明: Below in conjunction with accompanying drawing and embodiment the utility model is further described:
参见图1,本实用新型为一种适用于生物处理城市有机垃圾及农业有机废物的装置,基于此装置的工艺从工作流程上分为车库式干发酵段和渗滤液处理段。 Referring to Figure 1, the utility model is a device suitable for biological treatment of urban organic waste and agricultural organic waste. The process based on this device is divided into a garage-type dry fermentation section and a leachate treatment section from the workflow.
在车库式干发酵段中,首先是将物料投放至车库式厌氧发酵仓3内,启动由液压装置18、密封气囊19和密封门20所组成的密闭系统,密闭反应仓,开启由热源1、加热盘管2所组成的加热保温系统和由高压风机5、布气管6所组成的曝气系统,通入空气,当温度升高到厌氧需求温度,需求温度为35℃后,开启喷淋,对物料进行接种,根据甲烷成分,如当甲烷含量低于3%时,判断发酵进入至尾期时,通入废气及空气置换仓内沼气,随后开启仓门出料,完成发酵。 In the garage-type dry fermentation section, firstly, the materials are put into the garage-type anaerobic fermentation chamber 3, and the closed system composed of the hydraulic device 18, the airtight air bag 19 and the airtight door 20 is started, the reaction chamber is closed, and the heat source 1 is opened. , the heating and heat preservation system composed of heating coil 2 and the aeration system composed of high-pressure fan 5 and air distribution pipe 6, the air is fed in, and when the temperature rises to the anaerobic required temperature, and the required temperature is 35°C, the spraying system is turned on According to the methane content, if the methane content is lower than 3%, it is judged that the fermentation has entered the end stage, and the waste gas and air are introduced to replace the methane in the warehouse, and then the door of the warehouse is opened to discharge the material to complete the fermentation.
在渗滤液处理段中,发酵所产生的渗滤液经渗滤液收集槽7流入渗滤液池8,该部分渗滤液通过喷淋泵I 9输送至滴滤喷淋头10,剩余部分渗滤液则通过潜污泵11经连接管道输送至EGSB反应器12,在EGSB反应循环泵13辅助下完成渗滤液的厌氧消化反应,出水经EGSB反应出水管14流入EGSB反应出水集水池15,通过喷淋泵II 16输送至垂直喷头17。 In the leachate treatment section, the leachate produced by fermentation flows into the leachate pool 8 through the leachate collection tank 7, and this part of the leachate is transported to the dripping sprinkler head 10 through the spray pump 19, and the remaining part of the leachate is passed through The submersible sewage pump 11 is transported to the EGSB reactor 12 through the connecting pipeline. With the assistance of the EGSB reaction circulation pump 13, the anaerobic digestion reaction of the leachate is completed. II 16 is delivered to the vertical nozzle 17.
车库式干发酵段为三种类别组合,即“好氧反应-厌氧发酵-气体置换”,其主要包括密封系统、加热保温系统、曝气系统、喷淋系统I、喷淋系统II和渗滤液回流系统。 The garage-style dry fermentation section is a combination of three categories, namely "aerobic reaction-anaerobic fermentation-gas replacement", which mainly includes sealing system, heating and heat preservation system, aeration system, spray system I, spray system II and permeation system. Filtrate return system.
密封系统:设在发酵仓3顶端,主要由液压装置18、密封气囊19、密封门20和真空泵等组成。密封气囊19敷设在液压密封门20周边,密封气囊19上设有进气口、出气口和压力仪表,当工作时,出气口关闭,通过进气口往密封气囊19内充气,当达到一定压力,如压力为0.3 MPa时,关闭进气口。当停止工作时,打开出气口,通过真空泵将密封气囊19内的气体排空,当降至较小压力,如压力为-500 Pa时,关闭真空泵和出气口。 Sealing system: located at the top of fermentation bin 3, mainly composed of hydraulic device 18, sealing air bag 19, sealing door 20 and vacuum pump. The sealing air bag 19 is laid on the periphery of the hydraulic sealing door 20, and the sealing air bag 19 is provided with an air inlet, an air outlet and a pressure gauge. , if the pressure is 0.3 MPa, close the air inlet. When stopping work, open the air outlet, the gas in the sealed air bag 19 is evacuated by the vacuum pump, when down to a smaller pressure, such as when the pressure is-500 Pa, close the vacuum pump and the air outlet.
加热保温系统:包括加热装置和保温装置。在发酵仓3周边设置加热盘管2,当测定显示仓内温度低于发酵所需温度,如温度为37 ℃时,开启加热装置,当测定显示发酵温度高于发酵所需温度,如温度为45℃时,关闭加热装置。 Heating and heat preservation system: including heating device and heat preservation device. A heating coil 2 is arranged around the fermentation chamber 3. When the measurement shows that the temperature in the chamber is lower than the temperature required for fermentation, such as when the temperature is 37°C, turn on the heating device. When the measurement shows that the fermentation temperature is higher than the temperature required for fermentation, such as the temperature is At 45°C, turn off the heating device.
曝气系统:曝气系统由高压风机5、布气管6组成。在发酵开始初期,开启曝气系统,对发酵仓3进行曝气,让物料处于好氧反应状态下,好氧反应可使物料快速升温,从而减少加热装置开启时间,以节约能源。当测试显示发酵仓3内反应温度高于一定温度,如45 ℃时,关闭曝气系统,让物料逐步进入厌氧状态。 Aeration system: The aeration system is composed of high-pressure fan 5 and air distribution pipe 6. At the initial stage of fermentation, the aeration system is turned on to aerate the fermentation chamber 3, so that the material is in an aerobic reaction state. The aerobic reaction can make the material heat up quickly, thereby reducing the opening time of the heating device to save energy. When the test shows that the reaction temperature in the fermentation chamber 3 is higher than a certain temperature, such as 45°C, the aeration system is turned off to allow the material to gradually enter an anaerobic state.
另外,当发酵进入至末期,通过测定发现沼气的流量较低,如低于5~10 m3/h时,且甲烷组分低于3%时,开启曝气系统,往发酵仓3内充入空气以置换出仓内的沼气,当测定显示氧气含量达到21%时,开启密封门20开始出料。 In addition, when the fermentation enters the final stage, it is found through measurement that the flow rate of biogas is low, such as less than 5-10 m 3 /h, and when the methane component is less than 3%, the aeration system is turned on to fill the fermentation chamber 3 Enter air to displace the methane in the chamber, and when the measurement shows that the oxygen content reaches 21%, open the airtight door 20 and start discharging.
喷淋系统:喷淋方式为两段式喷淋,即采用两种喷淋方式。一种采用下垂型洒水喷淋,由管道分别连接喷淋泵II 16和垂直喷头17所组成的喷淋系统II,其喷淋液来自EGSB反应出水集水池15;另外一种采用滴滤管式交叉喷淋,由管道分别连接喷淋泵I 9和滴滤喷淋头10所组成的喷淋系统I,其喷淋液来自渗滤液池8。在发酵仓3内平均布置两种喷淋管,两种喷淋方式间歇运行,来自EGSB反应出水集水池15的喷淋液所含原有机底物浓度较低,其微生物处于内源生长阶段,利用其接种可以快速地消化物料,以达到好的接种目的。其中,喷淋系统I和喷淋系统II交叉工作,喷淋周期均为4 h,喷淋10 min,停止230 min,当喷淋系统I喷淋完成后喷淋系统II启动,如此往复循环。 Spraying system: The spraying method is two-stage spraying, that is, two spraying methods are used. One adopts the drooping type sprinkler, and the sprinkler system II is composed of pipelines respectively connected to the sprinkler pump II 16 and the vertical sprinkler 17. The spray liquid comes from the EGSB reaction water collection pool 15; the other adopts the dripping filter tube type Cross-spraying is a spraying system 1 composed of pipes connecting spraying pump 19 and trickling spraying head 10 respectively, and its spraying liquid comes from leachate pool 8. Two types of spray pipes are evenly arranged in the fermentation chamber 3, and the two spray modes are intermittently operated. The concentration of the original organic substrate contained in the spray liquid from the EGSB reaction effluent sump 15 is relatively low, and the microorganisms are in the endogenous growth stage. The material can be quickly digested by its inoculation, so as to achieve the purpose of inoculation. Among them, spraying system I and spraying system II work alternately, the spraying cycle is 4 hours, spraying for 10 minutes, and stopping for 230 minutes, when the spraying system I is completed, the spraying system II starts, and so on.
渗滤液回流系统:为渗滤液收集系统,在发酵仓3底部靠近密封门20的位置设置渗滤液收集槽7,因发酵仓3底部设置了3‰的坡度,渗滤液会随坡度流向渗滤液收集槽7,渗滤液收集槽7顶部铺设不锈钢格筛,以防止大颗粒物料的流失,渗滤液经收集后排入渗滤液处理段。 Leachate return system: for the leachate collection system, a leachate collection tank 7 is set at the bottom of the fermentation chamber 3 close to the sealing door 20. Since the bottom of the fermentation chamber 3 has a slope of 3‰, the leachate will flow to the leachate collection along the slope Tank 7, the top of the leachate collection tank 7 is laid with a stainless steel grid sieve to prevent the loss of large particle materials, and the leachate is collected and discharged into the leachate treatment section.
渗滤液处理段:主要由渗滤液池8、潜污泵11、EGSB反应器12、EGSB反应循环泵13、EGSB反应出水管14和EGSB反应出水集水池15等组成,来自发酵仓3的渗滤液先进入渗滤液池8收集,渗滤液池8中部分渗滤液通过喷淋泵I 9输送至滴滤喷淋头10,渗滤池8剩余渗滤液则由潜污泵11经出水管道输送至EGSB反应器12进行厌氧反应,以降低渗滤液中有机物含量,出水再经EGSB反应出水管14流入EGSB反应出水集水池15,EGSB反应出水集水池15中设有喷淋泵II 16,通过喷淋泵II 16将出水输送至垂直喷头17。 Leachate treatment section: mainly composed of leachate pool 8, submersible sewage pump 11, EGSB reactor 12, EGSB reaction circulation pump 13, EGSB reaction outlet pipe 14 and EGSB reaction outlet water collection tank 15, etc., leachate from fermentation bin 3 First enter the leachate pool 8 for collection, part of the leachate in the leachate pool 8 is transported to the dripping sprinkler 10 through the spray pump 19, and the remaining leachate in the leachate pool 8 is transported to the EGSB by the submersible sewage pump 11 through the outlet pipeline Reactor 12 carries out anaerobic reaction, to reduce organic matter content in leachate, water outlet flows into EGSB reaction outlet water sump 15 through EGSB reaction water outlet pipe 14 again, is provided with spray pump II 16 in EGSB reaction outlet water sump 15, by spraying Pump II 16 delivers the effluent to vertical sprinklers 17.
实施例1:Example 1:
采用如图1所示车库式干发酵装置,进行玉米秸秆和牛粪混合物处理的小试实验。该小试装置容积为50 L,EGSB反应器为10 L,处理物料约为36 kg,采用中温37 ℃发酵,控制反应体系压力为5000 Pa以内。厌氧发酵5周后,单位VS(挥发性有机物)产气量约为410 mL/g,TS降解率约为68%。 The garage-type dry fermentation device shown in Figure 1 was used to conduct a small-scale experiment on the treatment of corn stalks and cow dung mixture. The volume of the small test device is 50 L, the EGSB reactor is 10 L, and the processed material is about 36 kg. It is fermented at a medium temperature of 37 °C, and the pressure of the reaction system is controlled within 5000 Pa. After 5 weeks of anaerobic fermentation, the gas production per VS (volatile organic compound) was about 410 mL/g, and the TS degradation rate was about 68%.
实施例2:Example 2:
采用如图1所示车库式干发酵装置,采用5座车库式厌氧反应器,总有效容积为1500 m3,EGSB反应器容积为150 m3,可日处理城市有机垃圾50~60 t,控制反应温度为37 ℃,反应体系压力为5000 Pa以内。发酵周期为25~35 d之间,可日产沼气5000~6000 m3,单位VS(挥发性有机物)产气量约为180 mL/g,TS降解率约为60%。 As shown in Figure 1, the garage-type dry fermentation device is adopted, and 5 garage-type anaerobic reactors are used. The total effective volume is 1500 m3, and the volume of the EGSB reactor is 150 m3. It can process 50-60 tons of urban organic waste per day and control the reaction. The temperature is 37°C, and the pressure of the reaction system is within 5000 Pa. The fermentation period is between 25 and 35 days, and the daily biogas production is 5000 to 6000 m 3 , the unit VS (volatile organic compound) gas production is about 180 mL/g, and the TS degradation rate is about 60%.
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| CN104384170A (en) * | 2014-10-23 | 2015-03-04 | 长沙学院 | Process and device for biologically treating urban organic refuse and agricultural organic waste |
| CN105316220A (en) * | 2015-12-10 | 2016-02-10 | 兰州理工大学 | External stirring garage type anaerobic dry fermentation device |
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| CN104384170A (en) * | 2014-10-23 | 2015-03-04 | 长沙学院 | Process and device for biologically treating urban organic refuse and agricultural organic waste |
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| EP3523441A4 (en) * | 2016-10-07 | 2020-06-03 | Metener OY | METHOD AND SYSTEM FOR THE PRODUCTION OF BIOGAS |
| CN106754336A (en) * | 2016-12-01 | 2017-05-31 | 中海石油环保服务(天津)有限公司 | A kind of well drilling detritus biological treatment system for being applied to wild environment |
| CN108752071A (en) * | 2018-07-06 | 2018-11-06 | 上海绿地环境科技股份有限公司 | The control system and method for a kind of green plants waste treatment field environmental quality |
| CN111138034A (en) * | 2020-01-08 | 2020-05-12 | 南京大学(溧水)生态环境研究院 | Kitchen waste leachate treatment device and use method thereof |
| CN111138034B (en) * | 2020-01-08 | 2021-07-13 | 南京大学(溧水)生态环境研究院 | A kind of kitchen garbage leachate treatment device and using method thereof |
| CN115971218A (en) * | 2022-11-25 | 2023-04-18 | 北京朝阳环境集团有限公司 | Garbage bin regulation and control system and regulation and control method |
| CN115971218B (en) * | 2022-11-25 | 2023-07-07 | 北京朝阳环境集团有限公司 | Garbage bin regulation and control system and regulation and control method |
| CN116475207A (en) * | 2023-03-13 | 2023-07-25 | 天津安达集团股份有限公司 | A small-scale food waste rapid fermentation device and in-situ treatment method |
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