CN203320008U - Ecological cycle agricultural system based on village waste anaerobic fermentation - Google Patents
Ecological cycle agricultural system based on village waste anaerobic fermentation Download PDFInfo
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- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/10—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture
- Y02A40/20—Fertilizers of biological origin, e.g. guano or fertilizers made from animal corpses
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/30—Fuel from waste, e.g. synthetic alcohol or diesel
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/10—Process efficiency
- Y02P20/133—Renewable energy sources, e.g. sunlight
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W10/00—Technologies for wastewater treatment
- Y02W10/20—Sludge processing
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/40—Bio-organic fraction processing; Production of fertilisers from the organic fraction of waste or refuse
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Abstract
基于农村废弃物厌氧发酵的生态循环农业系统,包括粉碎秸秆的秸秆粉碎机和粉碎残菜的残菜粉碎机,所述秸秆粉碎机的出料口经移动式输送带与太阳能发酵房一的进料口连接,所述残菜粉碎机的出料口经移动式输送带与太阳能发酵房二的进料口连接;所述太阳能发酵房一分别与渗滤液池、基质加工房连接,所述太阳能发酵房二和渗滤液池均与将堆沤发酵后的残菜、猪粪与渗滤液以及河水混合的匀浆池连接,所述匀浆池与对混合物料进行厌氧发酵产生沼气和沼液的一体化厌氧罐连接,所述一体化厌氧罐与暂存沼液的沼液池、净化沼气的沼气净化室连接,所述沼液池与肥水喷灌机及田间沼液池连接,所述沼气净化室与自给供电的沼气发电机连接。
The ecological cycle agricultural system based on the anaerobic fermentation of rural wastes includes a straw crusher for crushing straw and a vegetable crusher for crushing residual vegetables. The feed port is connected, and the discharge port of the residual vegetable pulverizer is connected with the feed port of the solar fermentation room two through a mobile conveyor belt; the solar fermentation room one is connected with the leachate pool and the matrix processing room respectively, and the Both the solar fermentation room 2 and the leachate pool are connected to the homogenate pool that mixes the leftover vegetables after composting and fermentation, pig manure, leachate and river water. The integrated anaerobic tank is connected with the integrated anaerobic tank for temporarily storing the biogas slurry and the biogas purification room for purifying the biogas. The biogas tank is connected with the fertilizer water sprinkler and the field biogas tank, The biogas purification chamber is connected with a self-supplied biogas generator.
Description
技术领域 technical field
本实用新型涉及一种基于农村废弃物厌氧发酵的生态循环农业系统。 The utility model relates to an ecological cycle agricultural system based on anaerobic fermentation of rural waste.
背景技术 Background technique
随着我国新农村建设的不断深入,农村环境污染问题日趋严重,改善村容村貌,提升农村环境质量已成为新农村建设的一大要务。目前农作物秸秆在收获期大量随意堆放及焚烧,已造成严重的农村环境污染问题,而常规的直接燃烧和填埋法,不仅浪费资源、污染环境,还严重威胁交通运输安全。蔬菜基地里的青菜,白菜,生菜等最外层已老化的叶片及一些老化或萎蔫的黄瓜、番茄等含水率较高的果疏类,由于没有了食用价值,往往是随意堆放或者丢弃,非常浪费,而且会污染农村环境。还有生猪养殖场每天会有大量猪粪产生,如果随意搁置或胡乱排放,会严重污染农村环境。 With the continuous deepening of my country's new rural construction, the problem of rural environmental pollution is becoming more and more serious. Improving the appearance of villages and improving the quality of rural environment has become a major task in the construction of new rural areas. At present, a large number of crop straws are randomly stacked and burned during the harvest period, which has caused serious environmental pollution in rural areas. The conventional direct burning and landfill methods not only waste resources and pollute the environment, but also seriously threaten the safety of transportation. Green vegetables, cabbage, lettuce and other outermost aging leaves in the vegetable base, as well as some aging or wilting cucumbers, tomatoes and other fruits with high water content, are often stacked or discarded at will because they have no edible value. Waste, and will pollute the rural environment. There is also a large amount of pig manure produced in pig farms every day. If it is shelved or discharged indiscriminately, it will seriously pollute the rural environment.
发明内容 Contents of the invention
本实用新型的目的在于提供一种能够将农村废弃物处理并合理利用的基于农村废弃物厌氧发酵的生态循环农业系统。 The purpose of the utility model is to provide an ecological cycle agricultural system based on anaerobic fermentation of rural wastes which can process and rationally utilize rural wastes.
为达到发明目的本实用新型采用的技术方案是: For reaching the purpose of the invention, the technical scheme adopted by the utility model is:
基于农村废弃物厌氧发酵的生态循环农业系统,其特征在于:包括粉碎秸秆的秸秆粉碎机和粉碎残菜的残菜粉碎机、堆沤发酵粉碎后秸秆的太阳能发酵房一和堆沤发酵粉碎后残菜的太阳能发酵房二,所述秸秆粉碎机的出料口经移动式输送带与太阳能发酵房一的进料口连接,所述残菜粉碎机的出料口经移动式输送带与太阳能发酵房二的进料口连接;所述太阳能发酵房一分别与存储渗滤液的渗滤液池、制作育苗基质的基质加工房连接,所述太阳能发酵房二和渗滤液池均与将堆沤发酵后的残菜、猪粪与渗滤液以及河水混合的匀浆池连接,所述匀浆池与对混合物料进行厌氧发酵产生沼气和沼液的一体化厌氧罐连接,所述一体化厌氧罐与暂存沼液的沼液池、净化沼气的沼气净化室连接,所述沼液池与肥水喷灌机及田间沼液池连接,所述沼气净化室与自给供电的沼气发电机连接。 The ecological cycle agricultural system based on the anaerobic fermentation of rural waste is characterized in that it includes a straw crusher for crushing straw, a vegetable crusher for crushing residual vegetables, a solar energy fermentation room for composting fermented and pulverized straw, and a composting fermented and crushed straw The second solar energy fermentation room for residual vegetables, the outlet of the straw grinder is connected to the inlet of the first solar energy fermentation room through a mobile conveyor belt, and the outlet of the residual vegetable grinder is connected to the The feed port of the solar fermentation room two is connected; the solar fermentation room one is respectively connected with the leachate pool for storing the leachate, and the substrate processing room for making the seedling raising substrate, and the solar energy fermentation room two and the leachate pool are connected with the stack retting The fermented residual vegetables and pig manure are connected to the homogenization tank where leachate and river water are mixed. The anaerobic tank is connected with the digester for temporarily storing the biogas slurry and the biogas purification room for purifying the biogas. The digester is connected with the fertilizer sprinkler and the field digester, and the biogas purification room is connected with the self-powered biogas generator. .
进一步,所述一体化厌氧罐和沼液池均与为太阳能发酵房一提供菌种的菌种池连接,其连接通道上均设有污泥提升泵。
Further, both the integrated anaerobic tank and the biogas digester are connected to a strain pool that provides strains for the
进一步,所述匀浆池与一体化厌氧罐之间的连接通道上设置有厌氧进料泵。 Further, an anaerobic feed pump is provided on the connecting channel between the homogenizer tank and the integrated anaerobic tank.
进一步,所述匀浆池内设有调质匀化混合物料的液下搅拌机和切割破碎混合物料的管式切割机,所述管式切割机设置在厌氧进料泵的前方。 Further, a submerged mixer for tempering and homogenizing the mixed material and a tubular cutter for cutting and breaking the mixed material are installed in the homogenization tank, and the tubular cutter is arranged in front of the anaerobic feed pump.
进一步,所述太阳能发酵房一和太阳能发酵房二的1.2m以下的墙体是砖混结构,1.2m以上的墙体及房顶是钢化玻璃,砖混结构的墙体内外设有保温用无机保温砂浆,所述阳能发酵房一和太阳能发酵房二内均设有菌种喷淋系统、通风系统、渗滤液排放系统、发酵房的进料门、出料门以及温湿度监测仪。
Further, the walls below 1.2m of the
进一步,所述一体化厌氧罐是一产气贮气一体化厌氧发酵罐,其下部为发酵用的螺旋钢板仓结构的罐体,其上部为双膜式柔性贮气柜,所述罐体的罐壁外设有橡塑板、泡沫板、保护层。 Further, the integrated anaerobic tank is an integrated anaerobic fermentation tank for gas production and storage, the lower part of which is a tank body with a spiral steel silo structure for fermentation, and the upper part is a double-membrane flexible gas storage tank. The tank wall of the body is provided with rubber and plastic boards, foam boards and protective layers.
进一步,所述沼气净化室内设有气水分离器和脱硫塔。 Further, the biogas purification chamber is provided with a gas-water separator and a desulfurization tower.
进一步,所述一体化厌氧罐内设置有搅拌物料用的斜搅拌机和高效增温管,罐外设置有循环泵。 Further, the integrated anaerobic tank is provided with an oblique mixer and a high-efficiency temperature-increasing pipe for mixing materials, and a circulation pump is provided outside the tank.
进一步,所述匀浆池内设置有增温盘管。 Further, a heating coil is arranged in the homogenization pool.
进一步,所述沼气发电机上连接有回收余热的尾气余热锅炉和缸套水热交换器,所述尾气余热锅炉和缸套水热交换器与贮存热水的热循环水箱连接,所述热循环水箱通过热水循环泵与一体化厌氧罐内的高效增温管、匀浆池内的增温盘管连通。 Further, the biogas generator is connected with a tail gas waste heat boiler and a jacket water heat exchanger for recovering waste heat, and the tail gas waste heat boiler and jacket water heat exchanger are connected with a thermal circulation water tank for storing hot water, and the thermal circulation water tank It communicates with the high-efficiency warming pipe in the integrated anaerobic tank and the warming coil in the homogenization tank through the hot water circulation pump.
本实用新型的工作原理,秸秆、残菜从蔬菜基地收集运至秸秆残菜堆棚,秸秆和残菜分类后分别通过秸秆粉碎机和残菜粉碎机粉碎,用移动式物料输送带输送,秸秆输送至太阳能发酵房一进行厌氧堆沤发酵,发酵产生的渗滤液进入渗滤液池,然后自流进入匀浆池,产生的有机质进入基质加工房制成育苗基质。残菜输送至太阳能发酵房二进行预堆沤,然后再倒入匀浆池。从附近养殖场收集猪粪倒入匀浆池,与渗滤液混合后搅拌匀浆,用河水调配成TS=10%的混合料液后泵至一体化厌氧罐进行厌氧发酵。厌氧产生的沼气在沼气净化室净化后通入沼气发电机发电为公司提供电能,沼气发电机余热用于对匀浆池和一体化厌氧罐的增温。厌氧发酵后产生的沼液流入沼液池内沉淀暂存,用于蔬菜基地肥水喷灌或用封闭式运输车拉至田间沼液池进行田间灌溉。一体化厌氧罐,沼液池产生的污泥进入菌种池,用于太阳能发酵房一的厌氧菌接种。
The working principle of the utility model is that the straw and residual vegetables are collected from the vegetable base and transported to the straw and residual vegetable shed. After the straw and residual vegetables are classified, they are respectively crushed by the straw grinder and the residual vegetable grinder, and transported by a mobile material conveyor belt. It is transported to the solar fermentation room for anaerobic stacking and fermentation. The leachate produced by fermentation enters the leachate pool, then flows into the homogenization pool by gravity, and the organic matter produced enters the substrate processing room to make the seedling substrate. The residual vegetables are transported to the second solar fermentation room for pre-stacking and retting, and then poured into the homogenization tank. Pig manure is collected from nearby farms and poured into the homogenization tank, mixed with leachate and then homogenized, mixed with river water to make a TS=10% mixed liquid, and then pumped to the integrated anaerobic tank for anaerobic fermentation. The anaerobically produced biogas is purified in the biogas purification chamber and passed into the biogas generator to generate electricity for the company. The waste heat of the biogas generator is used to warm the homogenizer tank and the integrated anaerobic tank. The biogas slurry produced after anaerobic fermentation flows into the biogas slurry tank for temporary storage, and is used for fertilizer and water irrigation of vegetable bases or pulled to the field biogas slurry tank by a closed transport vehicle for field irrigation. The integrated anaerobic tank, the sludge produced by the biogas digester enters the strain pool, and is used for the inoculation of anaerobic bacteria in the
本实用新型的有益效果:能够将农村废弃物处理并合理利用,厌氧产生的沼气通过发电供公司生产生活使用,沼液作为液体有机肥用于800亩蔬菜基地,有机质加工成育苗基质;降低了种植成本,减少了病虫害,改善土壤结构,防止土壤硬化,增加土壤有机质,为蔬菜种植改造提供了很好的保证;符合生态循环农业的发展方向,有利于节能减排及资源的综合利用,有利于农业产业结构优化、提升农业产业水平;使;所在区域农业产业在现代化方向上得到进一步提升,对提升种植基地、养殖基地生态循环农业建设起到了明显促进作用;将对本地区种植业养殖业建设起到积极的示范带头作用,社会效益明显。 The beneficial effects of the utility model: the rural waste can be treated and rationally utilized, the biogas generated by anaerobic power generation can be used for the company's production and life, the biogas slurry is used as a liquid organic fertilizer for 800 mu of vegetable bases, and the organic matter is processed into a seedling substrate; It reduces planting costs, reduces pests and diseases, improves soil structure, prevents soil hardening, increases soil organic matter, and provides a good guarantee for vegetable planting transformation; it conforms to the development direction of ecological cycle agriculture, and is conducive to energy conservation, emission reduction and comprehensive utilization of resources. It is conducive to the optimization of the agricultural industry structure and the improvement of the level of the agricultural industry; the agricultural industry in the region has been further improved in the direction of modernization, and it has played a significant role in promoting the construction of ecological cycle agriculture in the planting base and breeding base; The construction plays a positive demonstration and leading role, and the social benefits are obvious.
附图说明 Description of drawings
图1是本实用新型的原理图。 Fig. 1 is a schematic diagram of the utility model.
具体实施方式 Detailed ways
下面结合具体实施例来对本实用新型进行进一步说明,但并不将本实用新型局限于这些具体实施方式。本领域技术人员应该认识到,本实用新型涵盖了权利要求书范围内所可能包括的所有备选方案、改进方案和等效方案。 The utility model will be further described below in conjunction with specific embodiments, but the utility model is not limited to these specific embodiments. Those skilled in the art should realize that the present invention covers all alternatives, improvements and equivalents that may be included within the scope of the claims.
参照图1,基于农村废弃物厌氧发酵的生态循环农业系统,包括粉碎秸秆的秸秆粉碎机和粉碎残菜的残菜粉碎机、堆沤发酵粉碎后秸秆的太阳能发酵房一1和堆沤发酵粉碎后残菜的太阳能发酵房二2,所述秸秆粉碎机的出料口经移动式输送带与太阳能发酵房一1的进料口连接,所述残菜粉碎机的出料口经移动式输送带与太阳能发酵房二2的进料口连接;所述太阳能发酵房一1分别与存储渗滤液的渗滤液池4、制作育苗基质的基质加工房3连接,所述太阳能发酵房二2和渗滤液池4均与将堆沤发酵后的残菜、猪粪与渗滤液以及河水混合的匀浆池7连接,所述匀浆池7与对混合物料进行厌氧发酵产生沼气和沼液的一体化厌氧罐8连接,所述一体化厌氧罐8与暂存沼液的沼液池6、净化沼气的沼气净化室10连接,所述沼液池6与肥水喷灌机12及田间沼液池11连接,所述沼气净化室10与自给供电的沼气发电机9连接。
Referring to Figure 1, the ecological cycle agricultural system based on the anaerobic fermentation of rural wastes includes a straw crusher for crushing straw, a vegetable crusher for crushing residual vegetables, a solar fermentation room-1 for stacking and fermenting crushed straw, and a stacking and fermentation room. Solar
所述一体化厌氧罐8和沼液池6均与为太阳能发酵房一1提供菌种的菌种池5连接,其连接通道上均设有污泥提升泵。
Both the integrated anaerobic tank 8 and the biogas digester 6 are connected to the
所述匀浆池7与一体化厌氧罐8之间的连接通道上设置有厌氧进料泵。
An anaerobic feed pump is provided on the connecting channel between the
所述匀浆池7内设有调质匀化混合物料的液下搅拌机和切割破碎混合物料的管式切割机,所述管式切割机设置在厌氧进料泵的前方。
The
所述太阳能发酵房一1和太阳能发酵房二2的1.2m以下的墙体是砖混结构,1.2m以上的墙体及房顶是钢化玻璃,砖混结构的墙体内外设有保温用无机保温砂浆,所述阳能发酵房一1和太阳能发酵房二2内均设有菌种喷淋系统、通风系统、渗滤液排放系统、发酵房的进料门、出料门以及温湿度监测仪。
The walls below 1.2m of the
所述一体化厌氧罐8是一产气贮气一体化厌氧发酵罐,其下部为发酵用的螺旋钢板仓结构的罐体,其上部为双膜式柔性贮气柜,所述罐体的罐壁外设有橡塑板、泡沫板、保护层。 The integrated anaerobic tank 8 is an integrated anaerobic fermentation tank for gas production and gas storage. There are rubber and plastic boards, foam boards and protective layers on the outside of the tank wall.
所述沼气净化室10内设有气水分离器和脱硫塔。
The
所述一体化厌氧罐8内设置有搅拌物料用的斜搅拌机和高效增温管,罐外设置有循环泵。 The integrated anaerobic tank 8 is provided with an inclined mixer and a high-efficiency temperature-increasing pipe for mixing materials, and a circulation pump is provided outside the tank.
所述匀浆池7内设置有增温盘管。
The
所述沼气发电机10上连接有回收余热的尾气余热锅炉和缸套水热交换器,所述尾气余热锅炉和缸套水热交换器与贮存热水的热循环水箱连接,所述热循环水箱通过热水循环泵与一体化厌氧罐8内的高效增温管、匀浆池7内的增温盘管连通。
The
本实用新型的工作原理,秸秆、残菜从蔬菜基地收集运至秸秆残菜堆棚,秸秆和残菜分类后分别通过秸秆粉碎机和残菜粉碎机粉碎,用移动式物料输送带输送,秸秆输送至太阳能发酵房一1进行厌氧堆沤发酵,发酵产生的渗滤液进入渗滤液池4,然后自流进入匀浆池7,产生的有机质进入基质加工房3制成育苗基质。残菜输送至太阳能发酵房二2进行预堆沤,然后再倒入匀浆池7。从附近养殖场收集猪粪倒入匀浆池7,与渗滤液混合后搅拌匀浆,用河水调配成TS=10%的混合料液后泵至一体化厌氧罐8进行厌氧发酵。厌氧产生的沼气在沼气净化室10净化后通入沼气发电机9发电为公司提供电能,沼气发电机9余热用于对匀浆池7和一体化厌氧罐8的增温。厌氧发酵后产生的沼液流入沼液池6内沉淀暂存,用于蔬菜基地肥水喷灌或用封闭式运输车拉至田间沼液池11进行田间灌溉。一体化厌氧罐8,沼液池6产生的污泥进入菌种池5,用于太阳能发酵房一1的厌氧菌接种。
The working principle of the utility model is that the straw and residual vegetables are collected from the vegetable base and transported to the straw and residual vegetable shed. After the straw and residual vegetables are classified, they are respectively crushed by the straw grinder and the residual vegetable grinder, and transported by a mobile material conveyor belt. Transported to the solar energy fermentation room-1 for anaerobic stacking fermentation, the leachate produced by fermentation enters the
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