CN106617136A - Self-adaptation grading unshelling integrated device for nuts - Google Patents
Self-adaptation grading unshelling integrated device for nuts Download PDFInfo
- Publication number
- CN106617136A CN106617136A CN201611229985.0A CN201611229985A CN106617136A CN 106617136 A CN106617136 A CN 106617136A CN 201611229985 A CN201611229985 A CN 201611229985A CN 106617136 A CN106617136 A CN 106617136A
- Authority
- CN
- China
- Prior art keywords
- roller
- broken shell
- unshelling
- self
- integrated device
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N5/00—Machines for hulling, husking or cracking nuts
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N15/00—Machines or apparatus for other treatment of fruits or vegetables for human purposes; Machines or apparatus for topping or skinning flower bulbs
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N15/00—Machines or apparatus for other treatment of fruits or vegetables for human purposes; Machines or apparatus for topping or skinning flower bulbs
- A23N2015/008—Sorting of fruit and vegetables
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Combined Means For Separation Of Solids (AREA)
Abstract
The invention discloses a self-adaptation grading unshelling integrated device for nuts. The self-adaptation grading unshelling integrated device comprises an upper differential speed belt, a lower differential speed belt, a front adjustment hinge, gap adjustment side plates, a rear adjustment hinge, a grading roller, an unshelling roller, an air blower and an air duct. The grading roller is located above the unshelling roller and is parallel with the unshelling roller, a certain inclination angle is formed, the gap adjustment side plates are located on the side face of the grading roller and the side face of the unshelling roller, the lower differential speed belt and the upper differential speed belt are arranged in parallel, a certain distance is formed between the two belts, and the air blower and the air duct are located below the lower differential speed belt. The functions of nut grading and unshelling and shell and nutlet separating under the action of rubbing are first integrated on the same device; during grading and unshelling, the self-adaptation grading unshelling integrated device can select suitable positions for the nuts according to the sizes of the nuts for grading and unshelling, and therefore the damage rate of nutlets during unshelling is greatly decreased. The self-adaptation grading unshelling integrated device has the advantages of being convenient to use, small in size and low in energy consumption and damage rate of the nutlets.
Description
Technical field
The invention belongs to agricultural machinery technological field, more particularly to a kind of self-adaptation type nut classification shelling integrated device,
It is a kind of integrated device for making nut carry out adaptation classification, shelling according to itself size and sort based on wedge gap.
Background technology
Nut unshelling is edible and follow-up deep processing the indispensable process of nut, and the quality of the effect that shells is for follow-up economy
Income has directly impact.Nut unshelling device at this stage is generally divided into two classes, and the first kind needs in advance to carry out nut point
Level is processed, and Equations of The Second Kind need not in advance carry out classification process.
For first kind nut unshelling machinery, it is only used for being classified, the nut that size is close shells, typically adopts
With artificial or buy corresponding grading machinery and be classified, but the universal volume of current classifying equipoment is larger, price is higher.
Current grading machinery is substantially level, and nut can only be divided into the rank of several fixations by nut size, thus each
There is certain scope in the size of the nut of rank, inevitable because the of different sizes of nut occurs one so in de-hulling process
Fixed kernel is damaged or the phenomenon that cannot shell, and the more low this phenomenon of effectiveness of classification is more obvious.For this class nut cracker,
On the one hand the total volume of total equipment cost input relatively more, equipment of meeting is big, on the other hand needs after the nut for processing one-level
Machine is adjusted processing the other nut of next stage, and the shelling effect of the low nut of effectiveness of classification is unsatisfactory.
For Equations of The Second Kind nut cracker, generally can ensure to carry out broken shell to different size of nut, but can not
Ensure nut after broken shell can rapidly from crust breaking device out, it is easy to cause kernel by secondary shelling, and then cause fruit
Breakage rate is high.
The content of the invention
The purpose of the present invention aims to solve the problem that the problems referred to above, and one kind of a kind of collection classification of proposition, shelling and sorting one is certainly
Ecad nut classification shelling integrated device.
The purpose of the present invention is achieved through the following technical solutions:
The present invention includes frame, upper differential belt, lower differential belt, front regulation hinge, feeding mechanism, tune gap side plate, rear tune
Section hinge, classification roller, broken shell roller, mair motor, air blast, air duct;The feeding mechanism is fixed on frame top, charger
At the material outlet of structure with classification roller it is tangent, it is described classification roller and broken shell roller incline be fixed in frame respectively, broken shell
Roller is classified roller by gear driven, and tune gap side plate is erected at classification roller and broken shell roller left side, can pass through
Front regulation hinge and rear regulation hinge adjust its inclination alpha, and then adjust classification and broken shell gap, and the lower differential belt left end is consolidated
Due to broken shell roller lower section, for accepting the nut after crushing, the upper differential belt is fixed on lower differential belt top, described
Air blast is fixed on frame lower section, is connected with air duct, and air duct mouth below lower differential belt left end, by V belt translation given by mair motor
Lower differential belt, broken shell roller provide power.
Further, the classification roller and broken shell roller are in tilted layout, and broken shell roller is located at classification roller lower section, two rollers
Sub- diameter is identical, diameter parallel, distance of shaft centers are more than diameter, turns on the contrary and velocity magnitude is identical.
Further, the broken shell roller surfaces are provided with circumferential and axial projection.
Further, with perpendicular there is angle β in tune gap side plate, makes classification roller and adjusts between the side plate of gap
Gap more than broken shell roller and adjust gap side plate between gap.
Further, with perpendicular there is angle α in tune gap side plate, by front regulation hinge and rear regulation hinge
Angle α is adjusted in the horizontal direction, so as to adjusting classification roller, broken shell roller and adjusting the interpleural gap length in gap.
Further, there is vertically extruding sword on the side plate of the tune gap.
Further, the upper differential belt is arranged in parallel with lower differential belt, there is a gap, lower differential skin between two belts
Band is by differential belt on gear driven, and two belt speeds are of different sizes.
Further, the air blast is fixed on machine bottom, and the width of air outlet more than the width at material outlet
Degree.
Further, the feeding mechanism individually can provide power with a motor, hard with auger conveyor conveying inside it
Really.
Beneficial effects of the present invention are embodied in:
Classification is adaptive with broken shell process.Grading gaps and broken shell gap in the present invention are all wedge gaps, between two
Gap is all continually varying, while broken shell gap is changed with grading gaps, therefore in classification process, nut can be at one
The position of suitable its own size falls into productivity from grading gaps, and each grading gaps correspondence one is suitable for itself
Productivity, therefore the present invention has suitable their classification and broken shell position to the nut of all size.
Kernel breakage rate is very low.In the present invention nut from feeding mechanism out after, can have one to adjust gap side plate direction
Initial velocity, nut can slide to adjust gap side plate and classification roller between space in.Then nut by it is little to big order from
Upper strata is classified roller and adjusts and falls at the interpleural appropriate clearance in gap, nut along the vertical extruding sword adjusted on the side plate of gap to
Lower landing, the circumferential projection on broken shell rod will hinder nut to slide downwards along roller axis direction, while on broken shell roller
Axial projection more conducively nut will be involved in broken shell roller and adjust in the interpleural gap in gap.It is arbitrary vertical parallel to above
On direction, a grading gaps correspond to a broken shell gap, and the size in broken shell gap changes with the change of grading gaps size,
Both have positive correlation.In extrusion cracking, for nut of different sizes can fall in diverse location, so as in different positions
Putting carries out extrusion cracking, and such nut kernel breakage rate will be substantially reduced.
Broken shell gap length scope can be adjusted.Hinge is adjusted after only adjusting, it is possible to achieve adjust the change of gap side plate inclination alpha
Change, such that it is able to increasing or reducing the magnitude range that this device is capable of the nut of broken shell.Front regulation hinge and rear tune are adjusted simultaneously
Section hinge, can simultaneously increase or reduce this device and be capable of the minimum nut of broken shell and the size of maximum nut.
Shell-breaking rate is high, and shelling is clean thoroughly.Because broken shell gap is changed with grading gaps in this device, so energy
Enough nuts to the overwhelming majority carry out extrusion cracking.After extrusion cracking, nut can be entered between two parallel up and down differential belts, poor
The rubbing effect of fast belt, it will make broken shell but the unsegregated nut shell and kernel separation of shell benevolence.Differential belt be it is flexible,
Even if therefore the gap very little between differential belt, also will not after shelling nut extruding it is broken.Due to the nut on differential belt only
One layer is had, therefore very easily shell and kernel will be divided into two parts using the sorting of air blast in discharge outlet.
Small volume, low cost.The machine volume of the present invention is about 1m*0.5m*1m, and relative to other pre-classification is needed
Shelling machine, overall volume is much smaller.Simultaneously the present invention integrates classification, shells, sorts, it is not necessary to individually purchase classification
Machinery or screening machinery, therefore cost will reduce a lot.
Energy-conservation.In the present invention in extrusion cracking, due to adjusting on the vertical extruding sword and broken shell roller on the side plate of gap
Raised presence, producing same pressure can use less extruding force, will so substantially reduce energy consumption.
Description of the drawings
Fig. 1-1 is a kind of three-dimensional view of the invention;
Fig. 1-2 is another kind of three-dimensional view of the present invention;
Fig. 2 is the locus schematic diagram of Fig. 1-1 or Fig. 1-2 adjustable clearance side plates;
Fig. 3 is primary structure rough schematic view in part of the present invention;
Fig. 4 is the feeding mechanism schematic diagram of the present invention;
In figure, frame 1, upper differential belt 2, lower differential belt 3, front regulation hinge 4, feeding mechanism 5, tune gap side plate 6, rear tune
Section hinge 7, classification roller 8, broken shell roller 9, mair motor 10, air blast 11, air duct 12, material outlet 13, charging motor 14, enter
Hopper 15, auger conveyor 16.
Specific embodiment
As shown in Fig. 1-1, Fig. 1-2 the present invention include frame 1, upper differential belt 2, lower differential belt 3, it is front regulation hinge 4,
Feeding mechanism 5, tune gap side plate 6, rear regulation hinge 7, classification roller 8, broken shell roller 9, mair motor 10, air blast 11, air duct
12;The feeding mechanism 5 is fixed on frame top, and 13 is tangent with classification roller 8 at the material outlet of feeding mechanism 5, described point
Level roller 8 and broken shell roller 9 incline be fixed in frame 1 respectively, and broken shell roller 9 is classified roller 8, the tune by gear driven
Gap side plate 6 is erected at classification roller 8 and the left side of broken shell roller 9, can be adjusted by front regulation hinge 4 and rear regulation hinge 7
Its inclination alpha, and then classification and broken shell gap are adjusted, the lower left end of differential belt 3 is fixed on the lower section of broken shell roller 9, for holding
The nut after crushing is connect, the upper differential belt 2 is fixed on the top of lower differential belt 3, and the air blast 11 is fixed under frame 1
Side, with air duct 12 be connected, air duct mouth below the lower left end of differential belt 3, mair motor 10 by V belt translation to lower differential belt 3,
Broken shell roller 9 provides power.
Further, as shown in Fig. 2 the classification roller 8 and broken shell roller 9 are in tilted layout, broken shell roller 8 is located at classification
The lower section of roller 9, two roller diameters are identical, diameter parallel, distance of shaft centers are more than diameter, turn on the contrary and velocity magnitude is identical.
Further, the surface of broken shell roller 9 is provided with circumferential and axial projection.
Further, with perpendicular there is angle β in tune gap side plate 6, makes classification roller 8 and adjusts gap side plate 6
Between gap more than broken shell roller 9 and adjust gap side plate 6 between gap.
Further, as shown in figure 3, tune gap side plate 6 has angle α with perpendicular, by front regulation hinge 4
Angle α is adjusted in the horizontal direction with rear regulation hinge 7, so as to adjusting classification roller 8, broken shell roller 9 and adjusting between gap side plate 6
Gap length.
Further, there is vertically extruding sword on tune gap side plate 6.
Further, as shown in Figure 1-2, the upper differential belt 2 is arranged in parallel with lower differential belt 3, has between two belts
One gap, lower differential belt 3 is by differential belt 2 on gear driven, and two belt speeds are in opposite direction, of different sizes.
Further, the air blast 11 is fixed on machine bottom, and the width of air outlet more than at material outlet
Width.
Further, as shown in figure 4, the feeding mechanism 5 individually can provide power with a motor 14, spiral is used inside it
Conveyer 16 conveys nut.
Embodiment
By taking fibert shelling as an example, fibert is put in the feed hopper 15 of feeding mechanism 5, auger conveyor 16 will be with certain
The fibert of initial velocity is discharged in the gap of classification roller 8 and tune gap side plate 6, and classification roller 8 turns clockwise, and fibert exists
Can move downward along classification roller 8 under the drive of gravity and classification roller 8.In the gap location of a certain suitable fibert size, hazel
In the gap that son can fall into broken shell roller 9 and adjust gap side plate 6 along the vertical extruding sword adjusted on gap side plate 6, fibert is completed
Classification before shelling.
The rotate counterclockwise of broken shell roller 9, adjusts the circumferential projection on the vertical extruding sword and broken shell roller 9 on gap side plate 6
Fibert can be hindered along broken shell roller slide downward, the axial projection on broken shell roller 9 can make fibert be easier to be involved in broken shell
Broken shell is carried out in gap between roller 9 and tune gap side plate 6, the projection on tune gap side plate 6 and broken shell roller 9 will be in certain journey
Power needed for extrusion cracking is reduced on degree.Fibert after broken shell will fall on lower differential belt 3.
Lower differential belt 3 drives the fibert after broken shell, and into gap of the upper differential belt 2 with lower differential belt 3, two is poor
Fast belt speed is contrary, of different sizes, and now two differential belts will produce certain rubbing effect to the fibert after broken shell, make hazel
Sub- Renhe shell is completely separated, and completes the shelling of fibert.Because two differential belts are all the gaps between flexible therefore two differential belts
Although hazelnut size can be less than, hazelnut kernel will not be extruded broken.Hazelnut kernel and shell after separation falls in the lower left end of differential belt 3
Under.
The lower left-hand end of differential belt 3 downside is blower outlet, effect of the hazelnut kernel and shell after separation in air blast
Under will fall lower section difference where, be finally completed the sorting of hazelnut shell and hazelnut.
Claims (9)
1. a kind of self-adaptation type nut is classified shelling integrated device, it is characterised in that:Including frame(1), upper differential belt(2)、
Lower differential belt(3), front regulation hinge(4), feeding mechanism(5), adjust gap side plate(6), afterwards adjust hinge(7), classification roller
(8), broken shell roller(9), mair motor(10), air blast(11), air duct(12);The feeding mechanism(5)Frame top is fixed on,
Feeding mechanism(5)Material outlet(13)With classification roller(8)It is tangent, the classification roller(8)With broken shell roller(9)Incline respectively
Tiltedly it is fixed on frame(1)On, broken shell roller(9)Roller is classified by gear driven(8), tune gap side plate(6)It is erected at
Classification roller(8)With broken shell roller(9)Left side, can be by front regulation hinge(4)With rear regulation hinge(7)Its inclination alpha is adjusted,
And then regulation classification and broken shell gap, the lower differential belt(3)Left end is fixed on broken shell roller(9)Lower section, for accepting brokenly
Nut after broken, the upper differential belt(2)It is fixed on lower differential belt(3)Top, the air blast(11)It is fixed on frame
(1)Lower section, with air duct(12)It is connected, air duct mouth is in lower differential belt(3)Left end lower section, mair motor(10)Given down by V belt translation
Differential belt(3), broken shell roller(9)Power is provided.
2. according to claim 1 a kind of self-adaptation type nut is classified shelling integrated device, it is characterised in that:The grading roller
Son(8)With broken shell roller(9)It is in tilted layout, broken shell roller(8)Positioned at classification roller(9)Lower section, two roller diameters are identical, axis
Parallel, distance of shaft centers is more than diameter, turns on the contrary and velocity magnitude is identical.
3. according to claim 2 a kind of self-adaptation type nut is classified shelling integrated device, it is characterised in that:The broken shell roller
Son(9)Surface has circumferential and axial raised.
4. according to claim 1 a kind of self-adaptation type nut is classified shelling integrated device, it is characterised in that:The tune gap
Side plate(6)There is angle β with perpendicular, make classification roller(8)With tune gap side plate(6)Between gap be more than broken shell roller
(9)With tune gap side plate(6)Between gap.
5. according to claim 4 a kind of self-adaptation type nut is classified shelling integrated device, it is characterised in that:The tune gap
Side plate(6)There is angle α with perpendicular, by front regulation hinge(4)With rear regulation hinge(7)Angle is adjusted in the horizontal direction
α, so as to adjust classification roller(8), broken shell roller(9)With tune gap side plate(6)Between gap length.
6. according to claim 4 a kind of self-adaptation type nut is classified shelling integrated device, it is characterised in that:The tune gap
Side plate(6)On have vertically extruding sword.
7. according to claim 1 a kind of self-adaptation type nut is classified shelling integrated device, it is characterised in that:The upper differential
Belt(2)With lower differential belt(3)It is arranged in parallel, there is a gap, lower differential belt between two belts(3)By poor on gear driven
Fast belt(2), two belt speeds are in opposite direction, of different sizes.
8. according to claim 1 a kind of self-adaptation type nut is classified shelling integrated device, it is characterised in that:The air blast
(11)Machine bottom, and the width of air outlet are fixed on more than the width at material outlet.
9. according to claim 1 a kind of self-adaptation type nut is classified shelling integrated device, it is characterised in that:The charger
Structure(5)A motor can individually be used(14)Power is provided, auger conveyor is used inside it(16)Conveying nut.
Priority Applications (1)
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CN201611229985.0A CN106617136B (en) | 2016-12-27 | 2016-12-27 | A kind of self-adaptation type nut classification shelling integrated device |
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CN201611229985.0A CN106617136B (en) | 2016-12-27 | 2016-12-27 | A kind of self-adaptation type nut classification shelling integrated device |
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CN106617136A true CN106617136A (en) | 2017-05-10 |
CN106617136B CN106617136B (en) | 2018-09-18 |
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CN201611229985.0A Active CN106617136B (en) | 2016-12-27 | 2016-12-27 | A kind of self-adaptation type nut classification shelling integrated device |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109590203A (en) * | 2018-12-07 | 2019-04-09 | 湘潭大学 | A kind of drum-type fruit screening machine being classified adjustable section and implementation method |
CN112704240A (en) * | 2020-12-24 | 2021-04-27 | 东台捷尔银杏科技有限公司 | Ginkgo breaking device based on visual identification |
CN115177003A (en) * | 2021-12-31 | 2022-10-14 | 昆明理工大学 | Intelligent macadamia nut shell breaking machine |
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US4353294A (en) * | 1979-08-27 | 1982-10-12 | Dudley Robert G | Nut cracking apparatus |
JPH1028569A (en) * | 1996-07-12 | 1998-02-03 | Suzuyo Kogyo Kk | Seed coat peeler |
CN2686343Y (en) * | 2004-04-05 | 2005-03-23 | 刘清生 | Nut cracker |
CN201069988Y (en) * | 2007-08-03 | 2008-06-11 | 孔鹏飞 | Lotus seed husking machine |
CN201108024Y (en) * | 2007-09-06 | 2008-09-03 | 张永瑞 | Pinenut kernels hulling separating device |
CN101564196A (en) * | 2009-05-22 | 2009-10-28 | 徐州徐工特种汽车有限公司 | Extrusion-type walnut crusher |
CN203590917U (en) * | 2013-12-02 | 2014-05-14 | 青岛理工大学 | Walnut shearing, extruding, shell breaking, flexible hammering and kernel taking equipment |
CN104872792A (en) * | 2015-06-10 | 2015-09-02 | 海南大学 | Rolling sheller of rubber fruits |
CN205180298U (en) * | 2015-11-25 | 2016-04-27 | 塔里木大学 | Cusp roll -in formula walnut shelled device |
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2016
- 2016-12-27 CN CN201611229985.0A patent/CN106617136B/en active Active
Patent Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
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US4353294A (en) * | 1979-08-27 | 1982-10-12 | Dudley Robert G | Nut cracking apparatus |
JPH1028569A (en) * | 1996-07-12 | 1998-02-03 | Suzuyo Kogyo Kk | Seed coat peeler |
CN2686343Y (en) * | 2004-04-05 | 2005-03-23 | 刘清生 | Nut cracker |
CN201069988Y (en) * | 2007-08-03 | 2008-06-11 | 孔鹏飞 | Lotus seed husking machine |
CN201108024Y (en) * | 2007-09-06 | 2008-09-03 | 张永瑞 | Pinenut kernels hulling separating device |
CN101564196A (en) * | 2009-05-22 | 2009-10-28 | 徐州徐工特种汽车有限公司 | Extrusion-type walnut crusher |
CN203590917U (en) * | 2013-12-02 | 2014-05-14 | 青岛理工大学 | Walnut shearing, extruding, shell breaking, flexible hammering and kernel taking equipment |
CN104872792A (en) * | 2015-06-10 | 2015-09-02 | 海南大学 | Rolling sheller of rubber fruits |
CN205180298U (en) * | 2015-11-25 | 2016-04-27 | 塔里木大学 | Cusp roll -in formula walnut shelled device |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109590203A (en) * | 2018-12-07 | 2019-04-09 | 湘潭大学 | A kind of drum-type fruit screening machine being classified adjustable section and implementation method |
CN112704240A (en) * | 2020-12-24 | 2021-04-27 | 东台捷尔银杏科技有限公司 | Ginkgo breaking device based on visual identification |
CN115177003A (en) * | 2021-12-31 | 2022-10-14 | 昆明理工大学 | Intelligent macadamia nut shell breaking machine |
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