CN205180298U - Cusp roll -in formula walnut shelled device - Google Patents

Cusp roll -in formula walnut shelled device Download PDF

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Publication number
CN205180298U
CN205180298U CN201520952139.6U CN201520952139U CN205180298U CN 205180298 U CN205180298 U CN 205180298U CN 201520952139 U CN201520952139 U CN 201520952139U CN 205180298 U CN205180298 U CN 205180298U
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cusp
assembly
breaking
roller
stripper plate
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Inventor
张宏
沈柳杨
范修文
李勇
郭文松
兰海鹏
唐玉荣
刘媛媛
周峰
艾尼瓦尔
栗文
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Tarim University
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Tarim University
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Abstract

The utility model provides a cusp roll -in formula walnut shelled device, including frame, feeding subassembly, hierarchical subassembly, broken shell subassembly and power component, hierarchical subassembly includes classifying screen cage, time delay baffle, sieve cage axle, spiral lifting unit, hierarchical guiding gutter, the guiding gutter that passes through, the guiding gutter gathers materials, broken shell subassembly includes squeeze roll, stripper plate and clearance adjustment subassembly, and wherein, the squeeze roll includes extrusion roll shaft, roller and location rod, and the last holding screw that is equipped with of extrusion roll shaft is equipped with adjusting shim on the roller, and the cusp nail is all installed to both sides, and the squeeze roll passes through bearing setting and installs under on the bedplate, the stripper plate including the extrusion dull and stereotyped with crowded plate shaft, be provided with the cusp nail on the extrusion flat board, the extrusion flat board sets up to be installed on crowded plate shaft, the stripper plate passes through slider setting to be installed on the slider mother, the slider mother sets up and installs on bedplate down, the device can put in order benevolence rate height according to the walnut broken shell of equidimension not, has extensive practicality.

Description

A kind of cusp roller press type walnut shell-breaking device
Technical field
The utility model belongs to the technical field of agricultural machinery process unit, and more specifically, the utility model relates to the technical field of a kind of walnut shell-breaking equipment.
Background technology
It is multiple that machinery cracking manner mainly contains squash type, roller press type, impacting type etc.Wherein, adopt the shell-breaking machine of walnut of roller press type comparatively common, it utilizes a pair compression roller cooperatively interacted to form broken shell gap and walnut shell-breaking is carried out in broken shell workspace.Machinery walnut shell-breaking is common Walnut Processing Technology, and it can be not thorough because of broken shell in mechanical broken shell process, or broken shell quality is not ideal, and rate of perfect kernel is low, and kernel breaking rate is higher, causes larger economic loss, and does not meet some subsequent production processing needs.Therefore, need to carry out upgrading on the basis of the mechanical rejuvenator of tradition, overcome existing Problems existing and deficiency, thus improve shell-breaking efficiency, cost-saving, enhance productivity.
Summary of the invention
For deficiency and the Problems existing of prior art present situation, the utility model provides a kind of cusp roller press type walnut shell-breaking device, compared with prior art, the cusp roller press type walnut shell-breaking device that the utility model provides can according to the size adjusting size of walnut walnut, walnut is sent into smoothly broken shell in corresponding broken shell interval work district, the problem that walnut nutlet cracking rate is high, rate of perfect kernel is low is solved from raw material, produce for following process and complete walnut kernel is provided, for walnut shell-breaking manufacture field, there is practicality widely.
It is adopt following technical scheme to realize that the utility model solves its technical problem:
A kind of cusp roller press type walnut shell-breaking device that the utility model provides comprises frame, feeding assembly, classification assembly, broken shell assembly and Power Component.
Power Component comprises variable-frequency motor, motor hold-down support, large belt wheel, belt and small pulley; Feeding assembly comprises feed hopper, charging kuppe and adjusting amount of board; Classification assembly comprises classifying screen cage, time delay baffle plate, sieve cage axle, spiral lifting assembly, stepped diversion groove, transition guiding gutter, gather materials guiding gutter.
Broken shell assembly comprises compression roller, stripper plate and gap adjustment assembly, and wherein, compression roller comprises extrusion roll shaft, roller and location rod, extrusion roll shaft is provided with holding screw, roller is provided with adjustment pad, and both sides are all provided with cusp nail, and compression roller is arranged by bearing and is arranged on lower seat board; Stripper plate comprises extruding flat board and stripper plate axle, extruding flat board is provided with cusp nail, and the dull and stereotyped setting of extruding is arranged on stripper plate axle, and stripper plate is arranged by slide block and is arranged on slide block mother, and slide block mother arranges and is arranged on lower seat board;
In the utility model, the inside of stepped diversion groove and transition guiding gutter is respectively equipped with stepped diversion groove dividing plate and transition guiding gutter dividing plate, and classification assembly is arranged on rotatable seat board, and rotatable seat board is connected by rotational pin with frame.
In the utility model, gap adjustment assembly comprises slide block, slide block mother, lock fastener, gap adjustment screw rod, gap adjustment handwheel; Gap adjustment assembly is arranged on lower seat board by slide block mother.
In the utility model, broken shell assembly is arranged on lower seat board by bearing and slide block.
In the utility model, rotary gap adjusting handle is by regulating the size in broken shell gap, and broken shell assembly is arranged on lower seat board by bearing and slide block, and gap adjustment assembly is arranged on lower seat board by slide block mother.
In the utility model, variable-frequency motor is arranged on broken shell assembly side by motor hold-down support.
In the utility model, feeding assembly is connected with bearing block bolt by charging kuppe.
In the utility model, spiral lifting assembly comprises elevating screws seat, lifting screw and lifting handwheel.
Can according to actual needs, the optimization of above-mentioned cusp roller press type walnut shell-breaking device and improvement are further described:
In the utility model, frame stiffening triangle is installed, for fixed frame above the support body of frame.
In the utility model, be provided with the dolly that gathers materials below the guiding gutter that gathers materials, for collection material.
In the utility model, spiral lifting assembly regulates the inclination angle of classifying screen cage by rotation and lifting handwheel.
In the utility model, the compression roller in broken shell assembly, stripper plate 1 are provided with V-type notch, can be adjusted the lateral dimension of V-type groove, to adapt to the walnut shell-breaking of different size dimension by plus-minus adjustment pad.
One design as the cusp roller press type walnut shell-breaking device that the utility model provides: the walnut blanking port size in feed arrangement, can be regulated by adjusting amount of board.
One design as the cusp roller press type walnut shell-breaking device that the utility model provides: grading plant is designed to level Four, every one-level controls the walnut of certain size magnitude range, consider that the motional inertia that walnut drops in classifying screen cage is very large, prevent walnut quick ' bypassing the immediate leadership ' in next stage, so be provided with time delay baffle plate in the junction of every one-level, walnut can only pass through from the opening part of time delay baffle plate, to realize the grading effect of walnut in classifying screen cage.
One design as the cusp roller press type walnut shell-breaking device that the utility model provides: spiral lift device is used for regulating the inclination angle of classifying screen cage, can be regulated by rotation and lifting handwheel.
One design as the cusp roller press type walnut shell-breaking device that the utility model provides: the compression roller in hulling machine, stripper plate all have V-type notch, are provided with cusp nail in the both sides of V-type notch; The region that compression roller and stripper plate two V-type notch complement each other to form, be broken shell workspace, the size in its gap can be regulated by slack adjuster.
The cusp roller press type walnut shell-breaking device that the utility model provides, except the power section possessed except common mechanical, running part, the core of the invention is: grading plant, hulling machine.Grading plant carries out classification according to the size of walnut walnut, by walnut being sent into smoothly after stepped diversion groove and transition guiding gutter broken shell in corresponding broken shell interval work district, the V-type groove both sides of hulling machine are provided with cusp nail, effectively can solve the halfway problem of broken shell, improve shell-breaking rate and effect.Wherein the lateral dimension of V-type groove can also be regulated by plus-minus adjustment pad according to walnut size, thus adds adaptability and the versatility of machine.
When a kind of cusp roller press type walnut shell-breaking device using the utility model to provide, first according to the size treating broken shell walnut, regulate the gap between compression roller and stripper plate, then power-on.Power passes to extrusion roll shaft and sieve cage axle by variable-frequency motor by V belt translation, is regulated the rotating speed of variable-frequency motor by frequency converter; Walnut after feeding assembly, drops in classification assembly from feed hopper, the flow that can fall into by regulating adjusting amount of board to control walnut; The classifying screen cage of walnut in classification assembly, mesh size on classifying screen cage is according to the setting of walnut size dimension and is separated by time delay baffle plate, classifying screen cage is divided into level Four, each grade controls the walnut of a certain size size respectively, the time delay baffle plate of every one-level has the opening that quantity does not wait, walnut passes through step by step by the opening on time delay baffle plate, and falls from the mesh in the classifying screen cage every one-level; The classified guiding gutter of walnut drops in broken shell assembly, broken shell is realized in the broken shell workspace that compression roller and stripper plate are formed, the inclination angle of stripper plate can be regulated by lock fastener, owing to the V-type groove on compression roller and stripper plate being provided with cusp nail, broken shell can be made more abundant; Shell benevolence material after broken shell drops in the dolly that gathers materials after the guiding gutter that gathers materials to be collected.In the whole broken shell course of work, can according to the effect after walnut shell-breaking, the rotating speed etc. of the flow fallen into walnut, sieve cage inclination angle, guiding gutter clapboard spacing, broken shell gap, stripper plate inclination angle and extrusion roll shaft and sieve cage axle regulates, to ensure best broken shell quality.
the beneficial effect that the utility model reaches:
(1) the cusp roller press type walnut shell-breaking device that the utility model provides can according to the size adjusting size of walnut walnut, walnut is sent into smoothly broken shell in corresponding broken shell interval work district, the more problem of broken walhut is solved from raw material, produce for following process and complete walnut kernel is provided, for walnut shell-breaking manufacture field, there is practicality widely.
(2) the cusp roller press type walnut shell-breaking device that provides of the utility model, has the advantages that structure is simple, easy and simple to handle, shell-breaking efficiency is high, is applicable to the walnut shell-breaking processing of middle-size and small-size scale, is a kind ofly to save cusp roller press type walnut shell-breaking device.
Accompanying drawing explanation
Fig. 1 is main TV structure schematic diagram of the present utility model.
Fig. 2 is left TV structure schematic diagram of the present utility model.
Fig. 3 is right TV structure schematic diagram of the present utility model.
Fig. 4 is classification assembly plan structure schematic diagram of the present utility model.
Fig. 5 is time delay baffle arrangement schematic diagram of the present utility model.
Fig. 6 is guide trough structure schematic diagram of the present utility model.
Fig. 7 is the main TV structure schematic diagram of compression roller of the present utility model.
Fig. 8 is compression roller side-looking structural representation of the present utility model.
Fig. 9 is the main TV structure schematic diagram of stripper plate of the present utility model.
Figure 10 is stripper plate plan structure schematic diagram of the present utility model.
In figs. 1-10: 1-frame; 2-gathers materials guiding gutter; 3-variable-frequency motor; 4-motor hold-down support; 5-transition guiding gutter; 6-stepped diversion groove; 7-frame stiffening triangle; 8-protective cover; 9-time delay baffle plate; 10-classifying screen cage; 11-classification assembly; The rotatable seat board of 12-; 13-feeding assembly; 14-charging kuppe; 15-sieves cage axle; 16-spiral lifting assembly; 17-compression roller; 18-gathers materials dolly; 19-slide block is female; 20-gap adjustment screw rod; 21-gap adjustment handwheel; 22-broken shell assembly; The large belt wheel of 23-; 24-belt; 25-feed hopper; 26-adjusting amount of board; 27-bearing block; 28-elevating screws seat; 29-lifting screw; 30-is elevated handwheel; 31-stripper plate; 32-gap adjustment assembly; 33-lock fastener; 34-slide block; Seat board under 35-; 36-small pulley; 37-rotational pin; 38-bearing; 501-transition guiding gutter dividing plate; 601-stepped diversion groove dividing plate; 1701-extrusion roll shaft; 1702-holding screw; 1703-cusp is followed closely; 1704-adjusts pad; 1705-roller; 1706-Positioning rollers; 3101-extrudes flat board; 3102-stripper plate axle; 3103-screw.
Detailed description of the invention
Below in conjunction with accompanying drawing 1-10, illustrate for embodiment, but the utility model device is not limited to following embodiment.
In the utility model, for convenience of description, in a kind of cusp roller press type walnut shell-breaking device the description of the relative position relation of each parts be with reference to the accompanying drawings 1 Butut mode be described, if: position relationships such as upper and lower, left and right determine according to the Butut direction of Figure of description.
A kind of cusp roller press type walnut shell-breaking device that the utility model provides, comprises frame (1), feeding assembly (13), classification assembly (11), broken shell assembly (22) and Power Component.
Power Component comprises variable-frequency motor (3), motor hold-down support (4), large belt wheel (23), belt (24) and small pulley (36); Feeding assembly (13) comprises feed hopper (25), charging kuppe (14) and adjusting amount of board (26); Classification assembly (11) comprises classifying screen cage (10), time delay baffle plate (9), sieve cage axle (15), spiral lifting assembly (16), stepped diversion groove (6), transition guiding gutter (5), the guiding gutter that gathers materials (2).
Broken shell assembly (22) comprises compression roller (17), stripper plate (31) and gap adjustment assembly (32), wherein, compression roller (17) comprises extrusion roll shaft (1701), roller (1705) and location rod (1706), extrusion roll shaft (1701) is provided with holding screw (1702), roller (1705) is provided with adjustment pad (1704), both sides are all provided with cusp nail (1703), and compression roller (17) is arranged by bearing (38) and is arranged on lower seat board (35); Stripper plate (31) comprises extruding dull and stereotyped (3101) and stripper plate axle (3102), dull and stereotyped (3101) are provided with cusp nail (1703) in extruding, extruding dull and stereotyped (3101) arranges and is arranged on stripper plate axle (3102), stripper plate (31) is arranged by slide block (34) and is arranged on slide block mother (19), and slide block mother (19) arranges and is arranged on lower seat board (35);
In the utility model, variable-frequency motor (3) is arranged on broken shell assembly (22) side by motor hold-down support (4).
In the utility model, feeding assembly (13) is connected with bearing block (27) bolt by charging kuppe (14).
In the utility model, spiral lifting assembly (16) comprises elevating screws seat (28), lifting screw (29) and lifting handwheel (30).
In the utility model, the inside of stepped diversion groove (6) and transition guiding gutter (5) is respectively equipped with stepped diversion groove dividing plate (601) and transition guiding gutter dividing plate (501), classification assembly (11) is arranged on rotatable seat board (12), and rotatable seat board (12) is connected by rotational pin (37) with frame (1).
In the utility model, gap adjustment assembly (32) comprises slide block (34), slide block mother (19), lock fastener (33), gap adjustment screw rod (20), gap adjustment handwheel (21); Gap adjustment assembly (32) is arranged on lower seat board (35) by slide block mother (19).
In the utility model, broken shell assembly (22) is arranged on lower seat board (35) by bearing (38) and slide block (34).
In the utility model, rotary gap adjusting handle (21) is by regulating the size in broken shell gap, broken shell assembly (22) is arranged on lower seat board (35) by bearing (38) and slide block (34), and gap adjustment assembly (32) is arranged on lower seat board (35) by slide block mother (19).
Can according to actual needs, the optimization of above-mentioned cusp roller press type walnut shell-breaking device and improvement are further described:
In the utility model, whole classification assembly (11) is all arranged on rotatable seat board (12), rotatable seat board (12) is connected by rotational pin (37) with frame (1), when rotation and lifting handwheel (30), lifting screw (29) is by rotatable seat board (12) jack-up, thus regulate the inclination angle of sieve cage, control the speed that walnut slides in sieve cage and the walnut quantity entering time delay baffle plate (9) opening, better grading effect is realized under the regulating action of time delay baffle plate (9), spiral lift device (16) is arranged in frame (1) by elevating screws seat (28).
In the utility model, see accompanying drawing 6 guide trough structure schematic diagram, guiding gutter assembly comprises and respectively from top to bottom is stepped diversion groove (6), transition guiding gutter (5), the guiding gutter that gathers materials (2), the inside of stepped diversion groove (6) and transition guiding gutter (5) is movably installed with stepped diversion groove dividing plate (601), transition guiding gutter dividing plate (501) respectively, controls water conservancy diversion effect by regulating the spacing between dividing plate.
In the utility model, see accompanying drawing 7,8 compression roller structural representation, compression roller (17) is made up of extrusion roll shaft (1701), holding screw (1702), cusp nail (1703), adjustment pad (1704), roller (1705), location rod (1706), cusp nail (1703) is installed in the both sides of each roller (1705), the V-shaped shape in gap between two rollers, be V-type groove, the lateral dimension of V-type groove can be adjusted, to adapt to the walnut shell-breaking of different size dimension by plus-minus adjustment pad (1704).Compression roller (17) is arranged on lower seat board (35) by bearing (38).
In the utility model, see accompanying drawing 9,10 stripper plate structural representation, stripper plate (31) follows closely (1703), stripper plate axle (3102) by extruding dull and stereotyped (3101), cusp, screw (3103) forms, dull and stereotyped (3101) have V-type groove in extruding, be provided with cusp nail (1703) in the both sides of V-type groove, extruding dull and stereotyped (3101) is arranged on stripper plate axle (3102).Stripper plate (31) is arranged on slide block mother (19) by slide block (34), and slide block mother (19) is arranged on lower seat board (35).
In the utility model, in gap adjustment assembly, rotary gap adjusting handle regulates the size in broken shell gap;
In the utility model, frame stiffening triangle (7) is installed above the support body of frame (1), for fixed frame (1).
In the utility model, the guiding gutter that gathers materials (2) below is provided with the dolly that gathers materials (18), for collection material.
In the utility model, spiral lifting assembly (16) regulates the inclination angle of classifying screen cage (10) by rotation and lifting handwheel (30).
In the utility model, the compression roller (17) in broken shell assembly (22), stripper plate (31) are provided with V-type notch, can be adjusted the lateral dimension of V-type groove, to adapt to the walnut shell-breaking of different size dimension by plus-minus adjustment pad (1704).
When a kind of cusp roller press type walnut shell-breaking device using the utility model to provide, first according to the size treating broken shell walnut, regulate the gap between compression roller (17) and stripper plate (31), then power-on.Power passes to extrusion roll shaft (1701) and sieve cage axle (15) by variable-frequency motor (3) by V belt translation, is regulated the rotating speed of variable-frequency motor (3) by frequency converter; Walnut after feeding assembly (13), drops in classification assembly (11) from feed hopper (25), the flow that can fall into by regulating adjusting amount of board (26) to control walnut; The classifying screen cage (10) of walnut in classification assembly (11), mesh size on classifying screen cage (10) is according to the setting of walnut size dimension and is separated by time delay baffle plate (9), classifying screen cage (10) is divided into level Four, each grade controls the walnut of a certain size size respectively, the time delay baffle plate (9) of every one-level has the opening that quantity does not wait, walnut passes through step by step by the opening on time delay baffle plate (9), and falls from the mesh in the classifying screen cage (10) every one-level; The classified guiding gutter of walnut (6) drops in broken shell assembly (22), broken shell is realized in the broken shell workspace that compression roller (17) and stripper plate (31) are formed, the inclination angle of stripper plate (31) can be passed through lock fastener (33) and regulate, owing to the V-type groove on compression roller (17) and stripper plate (31) being provided with cusp nail (1703), broken shell can be made more abundant; Shell benevolence material after broken shell drops in the dolly that gathers materials (18) and collects after the guiding gutter that gathers materials (2).In the whole broken shell course of work, can according to the effect after walnut shell-breaking, the rotating speed etc. of the flow fallen into walnut, sieve cage inclination angle, guiding gutter clapboard spacing, broken shell gap, stripper plate inclination angle and extrusion roll shaft and sieve cage axle regulates, to ensure best broken shell quality.
A kind of cusp roller press type walnut shell-breaking device that the application provides is the device of the walnut shell-breaking that a kind of structure is simple, shell-breaking efficiency is high, practical.
As mentioned above; the utility model can be realized preferably; the above embodiments are only be described preferred embodiment of the present utility model; not scope of the present utility model is limited; under the prerequisite not departing from the utility model design spirit; the various distortion that those of ordinary skill in the art make the technical solution of the utility model and improvement, all should fall in protection domain that the utility model determines.

Claims (10)

1. a cusp roller press type walnut shell-breaking device, comprises frame, feeding assembly, classification assembly, broken shell assembly and Power Component, it is characterized in that,
Power Component comprises variable-frequency motor, motor hold-down support, large belt wheel, belt and small pulley; Feeding assembly comprises feed hopper, charging kuppe and adjusting amount of board; Classification assembly comprises classifying screen cage, time delay baffle plate, sieve cage axle, spiral lifting assembly, stepped diversion groove, transition guiding gutter, gather materials guiding gutter;
Broken shell assembly comprises compression roller, stripper plate and gap adjustment assembly, and wherein, compression roller comprises extrusion roll shaft, roller and location rod, extrusion roll shaft is provided with holding screw, roller is provided with adjustment pad, and both sides are all provided with cusp nail, and compression roller is arranged by bearing and is arranged on lower seat board; Stripper plate comprises extruding flat board and stripper plate axle, extruding flat board is provided with cusp nail, and the dull and stereotyped setting of extruding is arranged on stripper plate axle, and stripper plate is arranged by slide block and is arranged on slide block mother, and slide block mother arranges and is arranged on lower seat board.
2. cusp roller press type walnut shell-breaking device as claimed in claim 1, it is characterized in that, described stepped diversion groove and the inside of transition guiding gutter are respectively equipped with stepped diversion groove dividing plate and transition guiding gutter dividing plate, classification assembly is arranged on rotatable seat board, and rotatable seat board is connected by rotational pin with frame.
3. cusp roller press type walnut shell-breaking device as claimed in claim 1, it is characterized in that, described gap adjustment assembly comprises slide block, slide block mother, lock fastener, gap adjustment screw rod, gap adjustment handwheel; Gap adjustment assembly is arranged on lower seat board by slide block mother.
4. cusp roller press type walnut shell-breaking device as claimed in claim 1, it is characterized in that, the V-shaped shape in gap between two described rollers, is V-type groove.
5. cusp roller press type walnut shell-breaking device as claimed in claim 4, is characterized in that, the described lateral dimension by plus-minus adjustment pad adjustment V-type groove.
6. cusp roller press type walnut shell-breaking device as claimed in claim 1, it is characterized in that, described broken shell assembly is arranged on lower seat board by bearing and slide block.
7. cusp roller press type walnut shell-breaking device as claimed in claim 1, is characterized in that, described feeding assembly is connected with bearing block bolt by charging kuppe.
8. cusp roller press type walnut shell-breaking device as claimed in claim 1, it is characterized in that, described spiral lifting assembly comprises elevating screws seat, lifting screw and lifting handwheel.
9. cusp roller press type walnut shell-breaking device as claimed in claim 1, is characterized in that, be provided with frame stiffening triangle above the support body of described frame.
10. cusp roller press type walnut shell-breaking device as claimed in claim 1, is characterized in that, be provided with the dolly that gathers materials below the described guiding gutter that gathers materials.
CN201520952139.6U 2015-11-25 2015-11-25 Cusp roll -in formula walnut shelled device Active CN205180298U (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106617136A (en) * 2016-12-27 2017-05-10 浙江大学 Self-adaptation grading unshelling integrated device for nuts
CN107594549A (en) * 2017-09-22 2018-01-19 江苏大学 A kind of new hickory nut peeled equipment
CN109998126A (en) * 2019-04-08 2019-07-12 合肥工业大学 Bidirectional stress graded crushing desktop grade automates hickory nut kernel-taking machine
CN110623279A (en) * 2019-09-29 2019-12-31 石河子大学 Walnut laser scribing machine based on chain transmission

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106617136A (en) * 2016-12-27 2017-05-10 浙江大学 Self-adaptation grading unshelling integrated device for nuts
CN107594549A (en) * 2017-09-22 2018-01-19 江苏大学 A kind of new hickory nut peeled equipment
CN109998126A (en) * 2019-04-08 2019-07-12 合肥工业大学 Bidirectional stress graded crushing desktop grade automates hickory nut kernel-taking machine
CN109998126B (en) * 2019-04-08 2021-10-08 合肥工业大学 Automatic kernel taking machine for bidirectional stress grading crushing table top
CN110623279A (en) * 2019-09-29 2019-12-31 石河子大学 Walnut laser scribing machine based on chain transmission
CN110623279B (en) * 2019-09-29 2021-08-20 石河子大学 Walnut laser scribing machine based on chain transmission

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