CN108056477A - A kind of board-like nut cracking mechanism of two gear disk list curved tooth - Google Patents

A kind of board-like nut cracking mechanism of two gear disk list curved tooth Download PDF

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Publication number
CN108056477A
CN108056477A CN201711378522.5A CN201711378522A CN108056477A CN 108056477 A CN108056477 A CN 108056477A CN 201711378522 A CN201711378522 A CN 201711378522A CN 108056477 A CN108056477 A CN 108056477A
Authority
CN
China
Prior art keywords
roller
nut
cracking mechanism
gear disk
curved tooth
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201711378522.5A
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Chinese (zh)
Inventor
丁智勇
赵帅帅
乔佳斌
杨光
张海潮
杜振东
伊斌
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Changan University
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Changan University
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Changan University filed Critical Changan University
Priority to CN201711378522.5A priority Critical patent/CN108056477A/en
Publication of CN108056477A publication Critical patent/CN108056477A/en
Pending legal-status Critical Current

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Classifications

    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23NMACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
    • A23N5/00Machines for hulling, husking or cracking nuts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B1/00Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
    • B07B1/18Drum screens
    • B07B1/22Revolving drums
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B1/00Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
    • B07B1/42Drive mechanisms, regulating or controlling devices, or balancing devices, specially adapted for screens
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B1/00Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
    • B07B1/46Constructional details of screens in general; Cleaning or heating of screens

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  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)

Abstract

The present invention relates to a kind of board-like nut cracking mechanisms of two gear disk list curved tooth, including feed hopper, feed hopper is connected with the front end of sizing screening roller, straight slot is opened up on the side wall of every grade of roller of sizing screening roller, and along the front end of sizing screening roller to rear end, the size of the straight slot of every grade of roller of sizing screening roller is sequentially increased;Sliding slot case, the bottom opening of sliding slot case and downside installation extrusion cracking mechanism are respectively provided on the downside of every grade of roller of sizing screening roller, nut collecting box is installed on the downside of extrusion cracking mechanism;Extrusion cracking mechanism and sizing screening roller are all connected with power set.The present invention is by using feed hopper, grading screening mechanism and the extrusion cracking mechanism being sequentially connected, nut after magnitude classification by dropping into sliding slot case, under self gravitation effect, the gradual rupture that is squeezed is fallen into extrusion cracking mechanism, the nut finally ruptured is dropped into nut collecting box, realize batch and the continuously broken shell to nut, it is efficient.

Description

A kind of board-like nut cracking mechanism of two gear disk list curved tooth
Technical field
The present invention relates to nut cracking fields, and in particular to a kind of board-like nut cracking mechanism of two gear disk list curved tooth.
Background technology
Chinese walnut cultivated area the first in the world, more than other parts of the world total area under cultivation, ranks first in the world, China Annual a large amount of walnuts need to handle.Up to the present, most of China walnut processing still follows traditional manual processing mode, Only small part uses shagreen peeling machine, washing machine.Not only efficiency is low for artificial, and long processing period, hygienic conditions are good, walnut Not manageability is processed in easy secondary pollution, as Development of China's Urbanization is accelerated, Surplus Labor Power Quantity, and labor shortage, just Industry cost increase undisputable fact, traditional artificial walnut cooked mode are more and more uneconomical, it is impossible to adapt to growing core Peach demand.Walnut shell-breaking takes first process that core is walnut deep processing, currently on the market almost all of walnut worker It all smashes by hand, labor productivity is extremely low, this is there is an urgent need to design and produce mechanical or half mechanical shell-breaking machine of walnut, to improve The efficiency of breaking walnut shell core.
The content of the invention
It is an object of the invention to overcome problems of the prior art, a kind of board-like nut of two gear disk list curved tooth is provided Shell-breaking mechanism, can be efficient in batches to nut cracking.
In order to achieve the above object, the present invention adopts the following technical scheme that:
Including feed hopper, feed hopper is connected with the front end of sizing screening roller, the side wall of every grade of roller of sizing screening roller On open up straight slot, and along the front end of sizing screening roller to rear end, the size of the straight slot of every grade of roller of sizing screening roller according to Secondary increase;Sliding slot case, the bottom opening of sliding slot case and downside installation extruding are respectively provided on the downside of every grade of roller of sizing screening roller Shell-breaking mechanism, extrusion cracking mechanism downside installation nut collecting box;Extrusion cracking mechanism and sizing screening roller are all connected with power Device.
Further, extrusion cracking mechanism uses a curved tooth plate and several groups of two gear disks, wherein, it is provided on curved tooth plate The toothing opposite with two gear disk;Two gear disk connecting power device, the group number of two gear disk are identical with the series of sizing screening roller.
Further, power set are motor, the output axis connection transmission shaft of motor, and two gear disk is installed in transmission On axis;First drive sprocket is also installed, the first drive sprocket connects the second drive sprocket, the second transmission by chain on transmission shaft Sprocket wheel connects sizing screening roller.
Further, transmission shaft uses multi-diameter shaft.
Further, the output shaft of motor connects transmission shaft by yielding coupling.
Further, sizing screening roller is gradual-enlargement type structure from front to back.
Further, sizing screening roller contains three-level roller.
Further, installation vibrator in sliding slot case.
Further, pulley is set between sliding slot case and extrusion cracking mechanism.
Compared with prior art, the present invention has technique effect beneficial below:
The present invention by using feed hopper, grading screening mechanism and the extrusion cracking mechanism being sequentially connected, nut by into After hopper enters sizing screening roller, by screening into the roller of different stage, by dropping into sliding slot after magnitude classification In case, under self gravitation effect, the gradual rupture that is squeezed is fallen into extrusion cracking mechanism, the nut finally ruptured drops into heavily fortified point In fruit collecting box, batch and the continuously broken shell to nut are realized, it is efficient.The present invention is that a kind of simple production process, price are low The small-sized nut cracker of honest and clean and easy to operate continuity, application place are extensive;Entire nut cracking process is all in the machine It carries out, small, broken shell environmental sanitation is bothered in outside, therefore effectively prevents the secondary pollution after nut cracking, more healthy and safe.
Further, the present invention is met at 4 points and is squeezed well using the board-like extrusion cracking mechanism of one curved tooth of two gear disk Principle is pressed, and realizes the rolling extrusion of nut, nut breaking effect can be improved, reduce kernel breaking rate;Batch is carried out continuously Broken shell greatly improves the efficiency, and process cycle is short, saves labour.
Further, the present invention can make sliding slot case be constantly in vibration during the work time by setting vibrator State, the nut fallen into from sizing screening roller can by sliding slot case, since nut external surface shape is irregular and coarse, The presence of vibrator effectively can prevent nut from being caused blockages in dropping process, and then prevent to influence the normal of machine Work prevents from reducing work efficiency.
Description of the drawings
Fig. 1 is the front view of the present invention;
Fig. 2 is the axonometric drawing of the present invention;
Fig. 3 is the left view of the present invention;
Fig. 4 is the board-like shell-breaking mechanism view of one curved tooth of two gear disk;
Fig. 5 is the board-like shell-breaking mechanism sectional view of one curved tooth of two gear disk;
Fig. 6 is excitation structure front view.
In figure, 1- output shafts, the first drive sprockets of 2-, 3- chains, the second drive sprockets of 4-, 5- sizing screening rollers, 6- Feed hopper, 7- sliding slot casees, 8- two gear disks, 9- nut collection boxes, 10- multi-diameter shafts, 11- curved tooth plates, 12- pulleys, 13- vibrators.
Specific embodiment
The present invention is described in further details below in conjunction with the accompanying drawings.
Referring to Fig. 1 to Fig. 3, the present invention includes feed hopper 6, three level screen roller 5, motor, the second drive sprocket 4, the One drive sprocket 2, chain 3, multi-diameter shaft 10, shaft coupling, sliding slot case 7, pulley 12, two gear disk 8, curved tooth plate 11,13 and of vibrator Nut collecting box 9 etc., feed hopper 6 are connected with the front end of sizing screening roller 5, on the side wall of the every grade of roller of sizing screening roller 5 Open up straight slot, and along the front end of sizing screening roller 5 to rear end, the size of the straight slot of the every grade of roller of sizing screening roller 5 according to Secondary increase;Sliding slot case 7 is respectively provided on the downside of the every grade of roller of sizing screening roller 5, the bottom opening of sliding slot case 7 and downside, which are installed, to be squeezed Shell-breaking mechanism is pressed, nut collecting box 9 is installed on the downside of extrusion cracking mechanism;Pulley is set between sliding slot case 7 and extrusion cracking mechanism 12.Extrusion cracking mechanism and sizing screening roller 5 are all connected with power set.
Referring to Fig. 4 and Fig. 5, extrusion cracking mechanism uses a curved tooth plate 11 and several groups of two gear disks 8, wherein, curved tooth plate It is provided on 11 and 8 one-to-one tooth of two gear disk;8 connecting power device of two gear disk, group number and the sizing screening rolling of two gear disk 8 The series of cylinder 5 is identical.
Power set are motor, and the output shaft 1 of motor connects transmission shaft by yielding coupling, and transmission shaft uses rank Terraced axis 10.Two gear disk 8 is sequentially arranged on multi-diameter shaft 10;First drive sprocket 2, the first drive sprocket are also installed on multi-diameter shaft 10 2 connect the second drive sprocket 4, the second drive sprocket 4 connection sizing screening roller 5 by chain 3.Present invention uses chain biographies Dynamic, bearing capacity is high, efficient and to act on the power on axis small suitable for severe working environment.
Sizing screening roller 5 is gradual-enlargement type structure from front to back.Sizing screening roller 5 contains three-level roller.
Referring to Fig. 6, vibrator 13 is installed in sliding slot case 7.Sliding slot case 7 can be made worked by the effect of vibrator 13 The state of vibration is constantly in journey, the nut fallen into from sizing screening roller 5 can be by sliding slot case 7, due to nut outer surface It is in irregular shape and coarse, therefore the presence of vibrator 13, effectively it can prevent nut from being caused blockages in dropping process, And then prevent to influence the normal work of machine, it prevents from reducing work efficiency.
The main course of work of the present invention and principle:
The output shaft 1 of motor is linked together by the axle journal of yielding coupling and multi-diameter shaft 10, motor output shaft 1 After rotation, multi-diameter shaft 10 is driven to rotate, the first drive sprocket 2 connected on multi-diameter shaft 10 also can rotary work together, first passes Movable sprocket 2 drives the second drive sprocket 4 to rotate by driving chain 3, and the second drive sprocket 4 will drive sizing screening roller 5 It rotates, it is achieved thereby that the transmission of power.After entering sizing screening roller 5 by the nut of feed hopper 6, by screening into not In the roller of same level, by being dropped into after magnitude classification in sliding slot case 7, in the effect that self gravitation and vibrator 13 vibrate Under, the nut for falling into sliding slot case 7 drops into corresponding two gear disk 8 and curved tooth plate 11 by the hole and pulley 12 of 7 bottom of sliding slot case Between, the extruding force of both corresponding toothings on two gear disk 8 and curved tooth plate 11 is subject to gradually to be ruptured after acting on, is finally ruptured Nut is dropped into the nut collecting box 9 under stent, completes the complete broken shell effect of nut.The continuity that the present invention designs is hard Fruit rejuvenator meets 4 extrusion principles well, and realizes the rolling extrusion of nut, and experiment proves that the device causes Nut breaking effect is good, kernel breaking rate is low.
The board-like extrusion cracking mechanism of one curved tooth of two gear disk of the present invention peels off design treatment mainly for the broken shell of walnut, core Peach is peeled off broken shell principle, by fluted disc rotation the rotation of walnut edge is driven to squeeze into inwards, walnut is dropping into fluted disc and curved tooth plate Between be squeezed the effect of power so that crackle constantly uniformly extends, part shell, benevolence spin off, and finally realize Shell crushes completely.The extrusion cracking mechanism meets 4 extrusion principles well, and realizes the rolling extrusion of nut, Experiment proves that the device so that nut breaking effect is good, kernel breaking rate is low.Press nut size fractionation, corresponding curved tooth plate 11 and bidentate The vertical range of both disks 8 is followed successively by 14~16mm, 11~13mm and 7~9mm.Due to nut between two compressive planes slowly Extruding, the horizontal distance of extruding tapers into, and nut shell deflection is made slowly to accumulate increasing, and shuck surface will squeezed It slowly flattening under the action of pressure, some shucks may be gone down by pressure break, it is assumed that many teeth are contained on the coarse surface of nut, From the above analysis, the number of teeth on walnut surface will become many from original 1 so that nut such as walnut is in curved tooth Power is squeezed between plate 11 and two gear disk 8 and cracked, because walnut starts falling between curved tooth plate 11 and two gear disk 8 When being extruded, the rotation of two gear disk 8 can drive walnut to be extruded in rotation, make whole circumference all cracked, finally make shell Uniformly split.
The present invention, can by using the board-like shell-breaking mechanism of one curved tooth of two gear disk, grading screening mechanism and vibrating mechanism With batch and it is carried out continuously to nut cracking.The continuity nut cracker of the present invention meets 4 extrusion principles well, And the rolling extrusion of nut is realized, experiment proves that the device so that nut breaking effect is good, kernel breaking rate is low.Batch is continuous broken Shell greatly improves the efficiency, and saves labour, simple production process, cheap, easy to operate, therefore with certain Practical value and market economy performance.

Claims (9)

1. a kind of board-like nut cracking mechanism of two gear disk list curved tooth, it is characterised in that:Including feed hopper (6), feed hopper (6) and point The front end of grade screening roller (5) is connected, and opens up straight slot on the side wall of sizing screening roller (5) every grade of roller, and along classifying screen Front end to the rear end of roller (5) is selected, the size of the straight slot of sizing screening roller (5) every grade of roller is sequentially increased;Sizing screening rolls Sliding slot case (7), the bottom opening of sliding slot case (7) and downside installation extrusion cracking mechanism are respectively provided on the downside of cylinder (5) every grade of roller, Installation nut collecting box (9) on the downside of extrusion cracking mechanism;Extrusion cracking mechanism and sizing screening roller (5) are all connected with power dress It puts.
2. a kind of board-like nut cracking mechanism of two gear disk list curved tooth according to claim 1, it is characterised in that:Extrusion cracking Mechanism uses a curved tooth plate (11) and several groups of two gear disks (8), wherein, it is provided on curved tooth plate (11) and two gear disk (8) phase To toothing;Two gear disk (8) connecting power device, the group number of two gear disk (8) are identical with the series of sizing screening roller 5.
3. a kind of board-like nut cracking mechanism of two gear disk list curved tooth according to claim 2, it is characterised in that:Power set For motor, output shaft (1) the connection transmission shaft of motor, two gear disk (8) is installed on transmission shaft;It is also installed on transmission shaft First drive sprocket (2), the first drive sprocket (2) connect the second drive sprocket (4), the second drive sprocket (4) by chain (3) Connect sizing screening roller (5).
4. a kind of board-like nut cracking mechanism of two gear disk list curved tooth according to claim 3, it is characterised in that:Transmission shaft is adopted With multi-diameter shaft (10).
5. a kind of board-like nut cracking mechanism of two gear disk list curved tooth according to claim 3, it is characterised in that:Motor Output shaft (1) connects transmission shaft by yielding coupling.
6. a kind of board-like nut cracking mechanism of two gear disk list curved tooth according to claim 1, it is characterised in that:Sizing screening Roller (5) is gradual-enlargement type structure from front to back.
7. a kind of board-like nut cracking mechanism of two gear disk list curved tooth according to claim 1, it is characterised in that:Sizing screening Roller (5) contains three-level roller.
8. a kind of board-like nut cracking mechanism of two gear disk list curved tooth according to claim 1, it is characterised in that:Sliding slot case (7) installation vibrator (13) in.
9. a kind of board-like nut cracking mechanism of two gear disk list curved tooth according to claim 1, it is characterised in that:Sliding slot case (7) pulley (12) is set between extrusion cracking mechanism.
CN201711378522.5A 2017-12-19 2017-12-19 A kind of board-like nut cracking mechanism of two gear disk list curved tooth Pending CN108056477A (en)

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CN201711378522.5A CN108056477A (en) 2017-12-19 2017-12-19 A kind of board-like nut cracking mechanism of two gear disk list curved tooth

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Application Number Priority Date Filing Date Title
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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108783476A (en) * 2018-07-11 2018-11-13 深圳市东西方实业发展有限公司 A kind of nut cracker
CN108835644A (en) * 2018-07-13 2018-11-20 嘉善县陶庄小学 A kind of small-sized nut cracker
CN108936709A (en) * 2018-08-27 2018-12-07 滁州学院 A kind of Gorgon fruit husking machine of automatic classification formula
CN109042821A (en) * 2018-07-18 2018-12-21 王根节 Grading plant
CN109042825A (en) * 2018-07-18 2018-12-21 王根节 A kind of mussel system of processing
CN110063506A (en) * 2019-05-24 2019-07-30 新疆农业科学院农业机械化研究所 It is classified broken shell integral type nut cracker
CN111053253A (en) * 2019-12-31 2020-04-24 海南大学 Roller rubber fruit huller
CN112704240A (en) * 2020-12-24 2021-04-27 东台捷尔银杏科技有限公司 Ginkgo breaking device based on visual identification

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GB243650A (en) * 1925-08-14 1925-12-03 Charles Andrew Hopkins Improvements in or relating to machines for husking and cracking nuts
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CN106473166A (en) * 2016-09-29 2017-03-08 清华大学 The camellia oleifera fruit fresh fruit shelling cleaner rubbing combination with the hands and method are ground in a kind of cutting
CN206596646U (en) * 2017-01-04 2017-10-31 马柯 A kind of automatic walnut cracking machine
CN208657907U (en) * 2017-12-19 2019-03-29 长安大学 A kind of automation batch processing formula nut cracker

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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108783476A (en) * 2018-07-11 2018-11-13 深圳市东西方实业发展有限公司 A kind of nut cracker
CN108835644A (en) * 2018-07-13 2018-11-20 嘉善县陶庄小学 A kind of small-sized nut cracker
CN109042821A (en) * 2018-07-18 2018-12-21 王根节 Grading plant
CN109042825A (en) * 2018-07-18 2018-12-21 王根节 A kind of mussel system of processing
CN109042825B (en) * 2018-07-18 2020-09-11 王根节 Mussel processing system
CN109042821B (en) * 2018-07-18 2020-12-11 王根节 Grading device
CN108936709A (en) * 2018-08-27 2018-12-07 滁州学院 A kind of Gorgon fruit husking machine of automatic classification formula
CN110063506A (en) * 2019-05-24 2019-07-30 新疆农业科学院农业机械化研究所 It is classified broken shell integral type nut cracker
CN111053253A (en) * 2019-12-31 2020-04-24 海南大学 Roller rubber fruit huller
CN112704240A (en) * 2020-12-24 2021-04-27 东台捷尔银杏科技有限公司 Ginkgo breaking device based on visual identification

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