CN106609411A - Stereoscopic three-layer knitted fabric - Google Patents
Stereoscopic three-layer knitted fabric Download PDFInfo
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- CN106609411A CN106609411A CN201510694461.8A CN201510694461A CN106609411A CN 106609411 A CN106609411 A CN 106609411A CN 201510694461 A CN201510694461 A CN 201510694461A CN 106609411 A CN106609411 A CN 106609411A
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Abstract
The invention discloses a stereoscopic three-layer knitted fabric. The knitted fabric comprises a surface layer, an inner layer and a middle layer which connects the surface layer and the inner layer, wherein the middle layer is formed through crossing and stitch doubling of thick-denier chemical fiber filaments; and the total fineness of surface layer yarns is 1.1-1.5 times the fineness of inner layer yarns. The knitted fabric disclosed by the invention is characterized in that the middle layer has a stable structure, so superior heat preservation effects could be obtained even if the surface layer and the inner layer do not adopt hollow fibers; and the fabric is especially applicable to production of heat-preservation knitted underclothes.
Description
Technical field
The present invention relates to a kind of three layers of knitting fabric of solid, and in particular to the stereoscopic knitting fabric that a kind of interlayer structure is stable, heat insulating ability is good, it is particularly suitable for producing heat insulating ability knitted underwear trousers.
Background technology
Thermal underwear face fabric in the market, a portion is, by the way that back and forth unidirectional tuck binding table/nexine forms double-side sandwich tissue between table/nexine using conventional polyester fiber, by the still air in layer tissue in the middle of interlayer heat insulating ability to be obtained.A kind of double-side sandwich knitted thermal fabric is disclosed in such as patent documentation CN203569306U, including extexine, internal layer and warming layer, wherein extexine is woven into latitude plain stitch by tencel, internal layer is by cotton braid into latitude plain stitch, by 50D polyester fibers, back and forth tuck is formed warming layer between extexine and internal layer, due to there was only tuck stitch all the way in a Weaving Cycle, the easily pressurized compression of the pressurized rear intermediate layer in surface, so that the recoverable amount of still air between layers is reduced, heat insulating ability is deteriorated.
In order to improve heat insulating ability, also have and three-layer weave structure is formed in conjunction with tuck mode connection table/nexine using doughnut, heat insulating ability is obtained by the still air in doughnut and air layer tissue.A kind of knitting fabric with triple knitting Rotating fields is disclosed in such as patent documentation CN1501996A, surface layer yarn is bulk polyester multifilament, nexine yarn is made up of at least one of natural fiber, synthetic fibers, regenerated fiber and semisynthetic fibre fiber, it is hollow polyester multifilament that knot connects yarn, and gained knitted fabric has 18% or higher adiabatic efficiency.Although possessing a certain amount of still air in the cavity of doughnut, heat insulating ability is improve to a certain extent, due to very poor as the rigidity for tying the doughnut for connecing yarn, easy bend by pressure so that the stability of interlayer structure cannot still ensure that heat insulating ability is improved and is also limited.
The content of the invention
It is an object of the invention to provide one kind is suitable for producing heat insulating ability knitted underwear trousers, interlayer structure is stable, the good stereoscopic knitting fabric of heat insulating ability.
The present invention technical solution be：
（1）Three layers of knitting fabric of solid of the present invention, including the intermediate layer on top layer, nexine and connection table nexine, the intermediate layer intersects tuck and forms by thick denier chemical-fibres filaments, and the fiber number of top layer yarn is 1.1～1.5 times of nexine yarn.
（2）Above-mentioned thick denier chemical-fibres filaments are monofilament, and its fiber number is 2.4～20.0 dtexs（dtex）.
（3）Above-mentioned thick denier chemical-fibres filaments are multifilament, and its filament number is 2.4～20.0dtex, total fiber number is 25～70dtex.
（4）Above-mentioned nexine yarn is chemical-fibres filaments, and its total fiber number is 50～90dtex；Or above-mentioned nexine yarn is spun yarn, its fiber number is 60～100 English（s）.
（5）Above-mentioned intermediate layer thickness is 0.1～0.5mm.
（6）It is above-mentioned（1）~（5）Any one of knitting fabric insulation rate be more than 25%, bulk density be 10.0～30.0 × 104g/m3。
（7）It is above-mentioned（1）~（5）Any one of knitting fabric grammes per square metre be 120～160g/m2。
The knitting fabric of the present invention is stable due to interlayer structure, even if the exterior and the interior layer does not adopt doughnut to obtain superior heat insulating ability yet, is particularly suitable for producing heat insulating ability knitted underwear trousers.
Description of the drawings
Fig. 1 is that the cross section SEM of the knitting fabric of the present invention draws a portrait, 27 times of multiplying power.Wherein a is intermediate layer.
Fig. 2 is the triangle arrangement schematic diagram of the knitting fabric of the present invention, wherein
、For lopping mode,、For tuck mode,For flotation line mode.
Fig. 3 is the knitting needle arrangement schematic diagram of the knitting fabric of the present invention.
Specific embodiment
The transmission of heat in weaving face fabric mainly has radiation, conduction, four kinds of modes of convection current and evaporation, and the conduction and convection current of wherein heat account for more than 50%, therefore how effectively to suppress to conduct with convection current generation is one of means of raising fabric warmth retention property.Because the heat transfer coefficient of still air is 0.022 watt/meter * degree, with optimal conduction inhibitory action.Therefore, it can the still air preserved in the intermediate air layer by three-dimensional treble clothss suppressing conduction of heat and cross-ventilation, so as to give knitting fabric excellent heat insulating ability.
In view of the stability of interlayer structure, the knitting fabric of the present invention includes the intermediate layer on top layer, nexine and connection table nexine, and intermediate layer here is formed by thick denier chemical-fibres filaments intersection tuck, and the total fiber number of top layer yarn is 1.1～1.5 times of nexine yarn.
For similar chemical-fibres filaments, thick denier filament has higher rigidity and recovery than fine denier filament, therefore with good flexing resistance, if its connection table nexine, it can be ensured that the structural stability in intermediate layer.Even if also can rapidly reply after pressure is removed after fabric is pressurized, the shape of intermediate air layer is not only ensure that, and more still airs can be preserved, improve the heat insulating ability of fabric.
Underwear, if the air of internal layer is easily from top layer escape, has the not enough sensation of obvious heat insulating ability in wearing process, therefore how reducing air and escaping from fabric top layer is also one of means of raising fabric heat insulating ability.The present invention increases the compactness on top layer by the fiber number of raising surface layer yarn, so as to ensure intermediate layer while still air is preserved, moreover it is possible to suppress air to escape out from top layer.The surface sense of the suitability, the stability of dyeing Final finishing and finished product fabric in view of braiding apparatus, the present invention selects 1.1～1.5 times that the fiber number of surface layer yarn is nexine yarn to carry out organization design.It is preferred that 1.2～1.3 times, can so improve the surface sense of finished product fabric.
It is incubated knitting fabric to be formed using lopping or tuck mode in the exterior and the interior interlayer generally by middle connection yarn.Wherein, the loop pillar of the intermediate connections circle in lopping mode is connected with the loop pillar of the exterior and the interior layer line circle, the limited length of mesosphere arc, it is difficult to ensure that the thickness in intermediate layer；And the collection of the intermediate connections circle in tuck mode is punctuated and carries out being connected with the exterior and the interior layer line circle, at utmost make use of the length of circle arc, the thickness of intermediate air layer has been effectively ensured, and, can form effective stand type support in the exterior and the interior interlayer to support the exterior and the interior layer using the intersection tuck stitch of two-way tuck in a loop organization, therefore from intersection tuck mode in the present invention.Can also keep the Stability Analysis of Structures of intermediate air layer, and external force to remove and also can be replied rapidly after pressure even if being acted on this special structure by external force, farthest preserve more still airs.
Thick denier chemical-fibres filaments in the present invention are monofilament or multifilament, preferably monofilament.When wherein thick denier chemical-fibres filaments are monofilament, its fiber number is 2.4～20.0dtex.When thick denier chemical-fibres filaments are multifilament, its filament number is 2.4～20.0dtex, total fiber number is 25～70dtex, and total fiber number is preferably 30～40dtex.The fibrous raw material of above-mentioned thick denier chemical-fibres filaments is not particularly limited, and can be the one kind in polyester, polyamide etc..In view of as underwear purposes, feel, the grammes per square metre and heat insulating ability requirement to fabric is higher, therefore above-mentioned filament number is preferably 5.0～20.0dtex.
From from the aspect of fabric heat insulating ability, content of the connection yarn in whole fabric is reduced as far as possible, improve the thickness in intermediate layer, it is ensured that intermediate layer preserves more still air amounts, and its heat insulating ability is effectively ensured.Consider the content that intermediate layer is controlled by denier count as received selection and organization design, it is 10～20%, more preferably 12～15% that the intermediate layer for preferably being formed by connection yarn accounts for the percentage by weight of whole fabric.
In the present invention, surface layer yarn and the nexine yarn of knitting fabric can be one or two in chemical-fibres filaments or spun yarn, and the fabric of difference in functionality is obtained by different fibrous raw material modular design.Such as the exterior and the interior layer is using the insulation sportswear fabric of chemical-fibres filaments, it is ensured that the dry feeling in motor process；Top layer adopts the thermal underwears fabric of the viscose blended spun yarn line of acrylon using chemical-fibres filaments, nexine, it is ensured that the moisture absorption heating and heat insulating ability in wearing process；Top layer adopts the thermal underwears fabric of polypropylene filament yarn using tencel blend spun yarn line, nexine, it is ensured that inboard moisture conductive quick-drying and super heat insulating ability.
Here chemical-fibres filaments can be one or more in PFY, polyamide filaments, polypropylene filament yarn, viscose filament yarn etc.；In spun yarn can containing viscose staple fibre, cotton fiber, wool fiber, acrylic staple fibre, tencel fiber, hollow polyester chopped fiber in it is one or more of.
Above-mentioned nexine yarn is preferably 50～90dtex, more preferably 50～70dtex using the fiber number of chemical-fibres filaments；60～100s, more preferably 80～100s are preferably using the fiber number of spun yarn.Such fiber number can ensure that knitting fabric also compares lighter on the basis of possessing heat insulating ability.
In the present invention, above-mentioned intermediate layer thickness is preferably 0.1～0.5mm.
The insulation rate of the knitting fabric of the present invention is preferably more than 25%, and bulk density is preferably 10.0～30.0 × 104g/m3。
The grammes per square metre of the knitting fabric of the present invention is preferably 120～160g/m2。
In order to improve the heat insulating ability of the knitting fabric of the present invention, it is also possible to select high mesh number sand paper or carbon brush that sanding process is carried out to nexine, the wherein mesh number of high mesh number sand paper can be more than 320 mesh.Processed by sanding and produce fine and smooth, tight, uniform tapetum, make to form substantial amounts of without convection current closing still air in dress between the inboard fine and smooth tapetum of fabric and skin, greatly improve heat insulating ability.
Embodiment
With reference to embodiment and comparative example, the invention will be further described.
Characteristic involved in the present invention is tested in the following way.
（1）Intermediate layer thickness
Test specimens making is carried out by long 1 centimetre, wide 0.3 centimetre, then fabric transverse section is observed using scanning electron microscope, intermediate layer thickness can be measured.
（2）Bulk density
Bulk density refers to the grammes per square metre of certain volume inner facing material.On the premise of same grammes per square metre, bulk density is less, and the solid sense of fabric is better.Computing formula is：Bulk density（g/m3）=grammes per square metre/thickness.
（3）The conversion that dtex is propped up with English
Reduction formula：Dtex（dtex）=10K/ English（s）
Wherein K values：Quality Pure Cotton Yarn Production K=583.1, pure chemical fiber K=590.5, polyester K=587.6.
Embodiment 1
From 50s acrylon/viscose glue（60：40）Spun yarn line, the thick denier multifilament of 22dtex-7f- polyamide and 60s cottons/viscose glue（65：35）Spun yarn line, knitted fabric is obtained on the two-sided large circle machines of 20G by intersecting tuck knitting in upper bottom cylinder.
The gained fabric processing technique such as Jing kierings → cation, acidic dye co-bathing dyeing → reduction cleaning → reactive dyeing → fixation treatment → dehydration → drying → thermal finalization → inspection again, acquisition three layers of knitting fabric of the invention, its grammes per square metre is 145g/m2, insulation rate be 25.5%, bulk density be 16.4 × 104g/m3, each performance parameter is shown in Table 1.
Embodiment 2
From 50s hollow polyesters/viscose glue（65：35）Spun yarn line, 17dtex-1f- polyester coarse denier monofilaments and 60s cottons/viscose glue（65：35）Spun yarn line, by intersecting tuck knitting in upper bottom cylinder on the two-sided large circle machines of 20G, obtains knitted fabric.
The gained fabric processing technique such as Jing kierings → disperse dyeing → reduction cleaning → reactive dyeing → fixation treatment → dehydration → drying → thermal finalization → inspection again, acquisition three layers of knitting fabric of the invention, its grammes per square metre is 145g/m2, insulation rate be 32.2%, bulk density be 13.2 × 104g/m3, each performance parameter is shown in Table 1.
Embodiment 3
From 111dtex-144f- polyester fibers, the thick denier multifilament of 22dtex-7f- polyamide and 60s short rayon fiber yarns, by intersecting tuck knitting in upper bottom cylinder on the two-sided large circle machines of 20G, obtain knitted fabric.
The gained fabric processing technique such as Jing kierings → disperse dyeing → reduction cleaning → acid dyeing → reduction cleaning → reactive dyeing → fixation treatment → dehydration → drying → thermal finalization → inspection again, three layers of knitting fabric of the present invention are obtained, its grammes per square metre is 150g/m2, insulation rate be 27.8%, bulk density be 16.0 × 104g/m3, each performance parameter is shown in Table 1.
Embodiment 4
From 50s polyester/wools（80：20）Spun yarn line, the thick denier multifilament of 33dtex-12f- polyester and 84dtex-48f- polypropylene yarns, by intersecting tuck knitting in upper bottom cylinder on the two-sided large circle machines of 20G, obtain knitted fabric.
The gained fabric processing technique such as Jing kierings → disperse dyeing → reduction cleaning → acid dyeing → reduction cleaning → dehydration → drying → thermal finalization → inspection again, acquisition three layers of knitting fabric of the invention, its grammes per square metre is 130g/m2, insulation rate be 33.7%, bulk density be 14.7 × 104g/m3, each performance parameter is shown in Table 1.
Embodiment 5
From 50s cottons/viscose glue（65：35）Spun yarn line, 17dtex-1f- polyester coarse denier monofilaments and 84dtex-48f- polypropylene yarns, by intersecting tuck knitting in upper bottom cylinder on the two-sided large circle machines of 20G, obtain knitted fabric.
The fabric processing technique such as Jing kierings → disperse dyeing → reduction cleaning → acid dyeing → reduction cleaning → reactive dyeing → fixation treatment → dehydration → drying → thermal finalization → inspection again, three layers of knitting fabric of the present invention are obtained, its grammes per square metre is 130g/m2, insulation rate be 34.5%, bulk density be 12.0 × 104g/m3, each performance parameter is shown in Table 1.
Embodiment 6
From 50s cotton fibers/tencel（65：35）Spun yarn line, the thick denier multifilament of 19dtex-3f- polyamide and 60s short rayon fiber yarns, by intersecting tuck knitting in upper bottom cylinder on the two-sided large circle machines of 20G, obtain knitted fabric.
The gained fabric processing technique such as Jing kierings → acid dyeing → reduction cleaning → reactive dyeing → fixation treatment → dehydration → drying → thermal finalization → inspection again, acquisition three layers of knitting fabric of the invention, its grammes per square metre is 145g/m2, insulation rate be 31.1%, bulk density be 15.0 × 104g/m3, each performance parameter is shown in Table 1.
The fabric that embodiment 1～6 is obtained is used for heat insulating ability knitted underwear trousers.
Embodiment 7
From 32s cotton fiber spun yarn lines, 55dtex-1f- polyester fibers coarse denier monofilaments and 167dtex-144f- polyester fibers, by intersecting tuck knitting in upper bottom cylinder on the two-sided large circle machines of 20G, knitted fabric is obtained.
The gained fabric processing technique such as Jing kierings → disperse dyeing → reduction cleaning → reactive dyeing → fixation treatment → dehydration → drying → thermal finalization → inspection again, acquisition three layers of knitting fabric of the invention, its grammes per square metre is 320g/m2, insulation rate be 45.3%, bulk density be 20.0 × 104g/m3, each performance parameter is shown in Table 1.
The fabric that embodiment 7 is obtained is used for heat insulating ability knitted outerwear.
Comparative example 1
From 40s cotton fiber spun yarn lines and 22dtex- polyurethane fibers, weave on 28G single knitting machines, obtain spandex undershirt cloth knitted fabric.
The gained fabric processing technique such as Jing pre-settings → kiering → reactive dyeing → fixation treatment → dehydration → drying → thermal finalization → inspection again, the knitting fabric of acquisition spandex undershirt cloth, its grammes per square metre is 155g/m2, insulation rate be 18.5%, bulk density be 41.0 × 104g/m3, each performance parameter is shown in Table 1.
Comparative example 2
From 40s cotton fiber spun yarn lines, weave on the two-sided large circle machines of 24G, obtain cotton wool knitted fabric.
The gained fabric processing technique such as Jing → kiering → reactive dyeing → fixation treatment → dehydration → drying → thermal finalization → inspection again, the knitting fabric of acquisition cotton wool, its grammes per square metre is 155g/m2, insulation rate be 21.3%, bulk density be 28.0 × 104g/m3, each performance parameter is shown in Table 1.
Comparative example 3
From 50s acrylon/viscose glue（60：40）Spun yarn line, the thick denier multifilament of 22dtex-7f- polyamide and 50s cottons/viscose glue（65：35）Spun yarn line, knitted fabric is obtained on the two-sided large circle machines of 20G by intersecting tuck knitting in upper bottom cylinder.
The gained fabric processing technique such as Jing kierings → cation, acidic dye co-bathing dyeing → reduction cleaning → reactive dyeing → fixation treatment → dehydration → drying → thermal finalization → inspection again, acquisition three layers of knitting fabric of the invention, its grammes per square metre is 145g/m2, insulation rate be 23.5%, bulk density be 16.4 × 104g/m3, each performance parameter is shown in Table 1.
Comparative example 4
From 50s acrylon/viscose glue（60：40）Spun yarn line, the thick denier multifilament of 22dtex-7f- polyamide and 50s cottons/viscose glue（65：35）Spun yarn line, by obtaining knitted fabric in the single-row tuck knitting of upper bottom cylinder on the two-sided large circle machines of 20G.
The gained fabric processing technique such as Jing kierings → cation, acidic dye co-bathing dyeing → reduction cleaning → reactive dyeing → fixation treatment → dehydration → drying → thermal finalization → inspection again, acquisition three layers of knitting fabric of the invention, its grammes per square metre is 145g/m2, insulation rate be 21.8%, bulk density be 18.5 × 104g/m3, each performance parameter is shown in Table 1.
Claims (7)
1. a kind of three layers of knitting fabric of solid, is characterized in that：The knitting fabric includes the intermediate layer on top layer, nexine and connection table nexine, and the intermediate layer intersects tuck and forms by thick denier chemical-fibres filaments, and the total fiber number of top layer yarn is 1.1～1.5 times of nexine yarn.
2. three-dimensional three layers of knitting fabric according to claim 1, is characterized in that：The thick denier chemical-fibres filaments are monofilament, and its fiber number is 2.4～20.0 dtexs.
3. three-dimensional three layers of knitting fabric according to claim 1, is characterized in that：The thick denier chemical-fibres filaments are multifilament, and its filament number is 2.4～20.0 dtexs, total fiber number is 25～70 dtexs.
4. three-dimensional three layers of knitting fabric according to claim 1, is characterized in that：The nexine yarn is chemical-fibres filaments, and its total fiber number is 50～90 dtexs；Or the nexine yarn is spun yarn, its fiber number is 60～100 English.
5. three-dimensional three layers of knitting fabric according to claim 1, is characterized in that：The intermediate layer thickness is 0.1～0.5mm.
6. three layers of knitting fabric of the solid according to any one of Claims 1 to 5, is characterized in that：The insulation rate of the knitting fabric is more than 25%, and bulk density is 10.0～30.0 × 104g/m3。
7. three layers of knitting fabric of the solid according to any one of Claims 1 to 5, is characterized in that：The grammes per square metre of the knitting fabric is 120～160g/m2。
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107268163A (en) * | 2017-07-06 | 2017-10-20 | 苏州华德纺织有限公司 | Cotton class looped fabric and its method for weaving |
| CN108867109A (en) * | 2018-07-26 | 2018-11-23 | 浙江雅雪染整有限公司 | A kind of viscous shuttle-woven fabric dyeing and finishing technology of hair |
| CN110344164A (en) * | 2019-07-16 | 2019-10-18 | 无锡红豆纺织服装有限公司 | The method for weaving and underwear of the super warm soft highly-elastic type fever seamless fabric of suede |
| CN111020838A (en) * | 2019-11-15 | 2020-04-17 | 斓帛职业培训学校(桐乡)有限公司 | Transverse knitting knitted ribbon and knitting method thereof |
| CN111118625A (en) * | 2019-12-29 | 2020-05-08 | 江苏恒力化纤股份有限公司 | Preparation method of underwear fabric for children |
| CN112048815A (en) * | 2020-08-27 | 2020-12-08 | 宁波大千纺织品有限公司 | Preparation method of snagging-resistant stiff 3-12F elastic interval tissue fabric |
| CN113279125A (en) * | 2021-05-14 | 2021-08-20 | 福建凤竹纺织科技股份有限公司 | Moisture-absorbing and sweat-releasing knitted fabric and preparation method thereof |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107268163A (en) * | 2017-07-06 | 2017-10-20 | 苏州华德纺织有限公司 | Cotton class looped fabric and its method for weaving |
| CN108867109A (en) * | 2018-07-26 | 2018-11-23 | 浙江雅雪染整有限公司 | A kind of viscous shuttle-woven fabric dyeing and finishing technology of hair |
| CN110344164A (en) * | 2019-07-16 | 2019-10-18 | 无锡红豆纺织服装有限公司 | The method for weaving and underwear of the super warm soft highly-elastic type fever seamless fabric of suede |
| CN111020838A (en) * | 2019-11-15 | 2020-04-17 | 斓帛职业培训学校(桐乡)有限公司 | Transverse knitting knitted ribbon and knitting method thereof |
| CN111020838B (en) * | 2019-11-15 | 2021-09-28 | 嘉兴市蒂维时装有限公司 | Transverse knitting knitted ribbon and knitting method thereof |
| CN111118625A (en) * | 2019-12-29 | 2020-05-08 | 江苏恒力化纤股份有限公司 | Preparation method of underwear fabric for children |
| CN112048815A (en) * | 2020-08-27 | 2020-12-08 | 宁波大千纺织品有限公司 | Preparation method of snagging-resistant stiff 3-12F elastic interval tissue fabric |
| CN113279125A (en) * | 2021-05-14 | 2021-08-20 | 福建凤竹纺织科技股份有限公司 | Moisture-absorbing and sweat-releasing knitted fabric and preparation method thereof |
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Application publication date: 20170503 |