Summary of the invention
In order to solve the difficult problem of knitting face fabric of blended yarn of down feather production technology, patent of the present invention provides a kind of production method that is made of knit fabric blended yarn of down feather, knit fabric of producing thus and the underwear that is processed into thereof, existing warming function has the good performance of wearing again.
Patent of the present invention is that the technical scheme that its technical problem of solution is adopted is: a kind of production technology of knitting face fabric of blended yarn of down feather,----grey cloth pre-setting----drying and shaping--preshrunk--sanding--napping--finished product typing that concise-dyeing-water is soaped that knitting machine is weaved that its production process is: raw material.Wherein
Material process: adopt No. three feed, the one tunnel is the top layer veil, and one the tunnel is the nexine filling, and one the tunnel is that blended yarn of down feather is used in the middle level connection, by the eider down of 5%--50% ratio, and cotton, viscose glue, terylene and acrylic fibers blending constitute.
The knitting machine weaving process: with the defeated spandex crust mouthful two-sided large circle machine that adds of multifunctional belt, No. three feed, spandex adds the nexine filling.Like this by the table in treble cloths organizational composition knitting face fabric of blended yarn of down feather grey cloth, because of its intermediate layer raw material is a blended yarn of down feather, and leave the space, can keep the air in certain amount layer, can play cold-resistant thermal effect.
Grey cloth pre-setting operation: adopting temperature is 170 ℃, and shaping time is 30 seconds; Purpose is to stablize elastomer.
Concise operation: concise formula of liquid is to add low bubble bleeding agent 2g in every 1000g water, and high-efficiency refining agent 3g and sodium carbonate 0.5g are at 1: 10 (grey cloth: concise liquid), float under 90 ℃ of conditions of temperature and practiced 20 minutes of bath raio; (grey cloth: water) temperature is 90 ℃ of hot water wash under-95 ℃ of conditions 15 minutes, and continuous two times to use bath raio 1: 10 again; Used under 1: 10 the room temperature condition of bath raio cold wash then 15 minutes.
Dyeing process, formula for dye liquor are that every 1000g fabric adds the grand LS active fuel 8-15 gram of vapour Bark, add sodium sulphate 15g-30g in every 1000g water, sodium carbonate 5g-15g, (grey cloth: dye solution), dye liquor temperature dyeed 20 minutes under 80 ℃ of-90 ℃ of conditions, and fixation is 40 minutes again in 1: 10 in bath raio.
The water soap washing: first cold wash, bath raio 1: 10 (grey cloth: cold water), 10 minutes time, and continuous two times; Soap again, add detergent 2-3g in every 1000g water and constitute the liquid of soaping, at 1: 10 (grey cloth: the liquid of soaping), under 95 ℃ of conditions of temperature, washed 20 minutes of bath raio; Back hot water wash, bath raio 1: 10 (grey cloth: hot water), under 90 ℃ of-95 ℃ of conditions, 15 minutes time; Cold wash again: at 1: 10 (grey cloth: cold water), washed 10 minutes of bath raio; Back neutralization adds acetic acid 1g and constitutes neutralizer in every 1000g water, bath raio 1: 10, (grey cloth: neutralizer), under the room temperature condition, 10 minutes time; Last cold wash: bath raio 1: 10 (grey cloth: cold water), 10 minutes time.
The drying and shaping operation: 180 ℃ of temperature, shaping time 40 seconds reaches smooth cloth cover, the fixed gate width of cloth.
Shrinking processes: reach smooth cloth cover, stablize Gram Mass, improve the washing shrinkage purpose.
The sanding operation: the carbon formula sanding of his-and-hers watches aspect yarn, the top buffing hair reaches the cloth cover softness and is rich in the eider down sense, and adjustment of tonicity, cloth speed, sanding clad the angle as requested.
Napping operation: to nexine filling napping, regulate as requested and push away, draw pin rod speed,, reach the plucking effect, make filling produce special matte, and open the fiber row structure, doughnut is played a role, can improve the insulation rate into and out of cloth tension force, cloth speed.
The finished product shaping process: 180 ℃ of temperature, shaping time 30 seconds can be stablized a width of cloth, guarantees that clothes process needed grammes per square metre and every index request.
The production technology of the described knitting face fabric of blended yarn of down feather of patent of the present invention, the beneficial effect of its generation are to produce the knit fabric that contains the blended yarn of down feather thermal layer; Handle by dyeing and finishing, the knit fabric that has solved the blended yarn of down feather formation again may stimulate the problem of human body.Thereby, can make all kinds of clothes with this knitting face fabric of blended yarn of down feather, knitted underwear has especially solved the difficult problem of the lightening and fashion of knitwear.
The specific embodiment
Embodiment 1
Sticking cotton plumage knit fabric
Raw material: the top layer veil is a viscose glue 100%, 40s/1; The intermediate layer blended yarn of down feather is eider down 20%/viscose glue 60%/terylene 20%, 32s/1; The nexine filling is cotton 40%/model, 60% blended yarn, 24s/1.
----grey cloth pre-setting----drying and shaping--preshrunk--sanding--napping--the finished product typing that concise-dyeing-water is soaped that knitting machine is weaved of processing method: raw material.
Material process: adopt No. three feed; One the tunnel is the top layer veil, viscose glue 100%, 40s/1; One the tunnel is the nexine filling, cotton 40%/model, 60% blended yarn, 24s/1; One the tunnel is intermediate layer connection blended yarn of down feather, eider down 20%/viscose glue 60%/terylene 20%, 32s/1;
The knitting machine weaving process: with the defeated spandex crust mouthful two-sided large circle machine that adds of multifunctional belt, No. three feed add the nexine filling with the 40D spandex, are woven into grey cloth.
Grey cloth pre-setting operation: adopting temperature is 170 ℃, and shaping time is 30 seconds.
Concise operation: concise formula of liquid is to add low bubble bleeding agent 2g in every 1000g water, and high-efficiency refining agent 3g and sodium carbonate 0.5g are at 1: 10 (grey cloth: concise liquid), float under 90 ℃ of conditions of temperature and practiced 20 minutes of bath raio; (grey cloth: water) temperature is 90 ℃ of hot water wash under-95 ℃ of conditions 15 minutes, continuous two times to use bath raio 1: 10 again; Used under 1: 10 the room temperature condition of bath raio cold wash then 15 minutes.
Dyeing process, formula for dye liquor are that every 1000g fabric adds grand LS active fuel 10 grams of vapour Bark, add sodium sulphate 15g-30g in every 1000g water, sodium carbonate 5g-15g, (grey cloth: dye solution), dye liquor temperature dyeed 20 minutes under 80 ℃ of-90 ℃ of conditions, and fixation is 40 minutes again in 1: 10 in bath raio.
The water soap washing: first cold wash, bath raio 1: 10 (grey cloth: cold water), 10 minutes time, continuous two times; Soap again, add detergent 2-3g in every 1000g water and constitute the liquid of soaping, at 1: 10 (grey cloth: the liquid of soaping), under 95 ℃ of conditions of temperature, washed 20 minutes of bath raio; Back hot water wash, bath raio 1: 10 (grey cloth: hot water), under 90 ℃ of-95 ℃ of conditions, 15 minutes time; Cold wash again: at 1: 10 (grey cloth: cold water), washed 10 minutes of bath raio; Back neutralization adds acetic acid 1g and constitutes neutralizer in every 1000g water, bath raio 1: 10, (grey cloth: neutralizer), under the room temperature condition, 10 minutes time; Last cold wash: bath raio 1: 10 (grey cloth: cold water), 10 minutes time.
The drying and shaping operation: 180 ℃ of temperature, shaping time 40 seconds.
Shrinking processes: reach smooth cloth cover, stablize Gram Mass, improve the washing shrinkage purpose.
Sanding operation: with carbon formula roughing-up machine, the light sanding of his-and-hers watches aspect yarn.
The napping operation: with raising gig to nexine filling napping.
The finished product shaping process: 180 ℃ of temperature, shaping time 30 seconds.
Embodiment 2
Polyester-cotton blend filoplume knit fabric
Raw material: the top layer veil is model 50%/terylene 30%/wool 20% blended yarn, 38s/1; The intermediate layer blended yarn of down feather is eider down 10%/viscose glue 70%/terylene 20%, 32s/1; The nexine filling is cotton textiles 100%, 21s.
----grey cloth pre-setting----drying and shaping--preshrunk--sanding--napping--the finished product typing that concise-dyeing-water is soaped that knitting machine is weaved of processing method: raw material.
Material process: adopt No. three feed; One the tunnel is the top layer veil, model 50%/terylene 30%/wool 20% blended yarn, 38s/1; One the tunnel is the nexine filling, cotton textiles 100%, 21s; One the tunnel is intermediate layer connection blended yarn of down feather, eider down 10%/viscose glue 70%/terylene 20%32s/1;
The knitting machine weaving process: with the defeated spandex crust mouthful two-sided large circle machine that adds of multifunctional belt, No. three feed add the nexine filling with the 30D spandex, are woven into grey cloth.
Grey cloth pre-setting operation: adopting temperature is 170 ℃, and shaping time is 30 seconds.
Concise operation: concise formula of liquid is to add low bubble bleeding agent 2g in every 1000g water, and high-efficiency refining agent 3g and sodium carbonate 0.5g are at 1: 10 (grey cloth: concise liquid), float under 90 ℃ of conditions of temperature and practiced 20 minutes of bath raio; (grey cloth: water) temperature is 90 ℃ of hot water wash under-95 ℃ of conditions 15 minutes, continuous two times to use bath raio 1: 10 again; Used under 1: 10 the room temperature condition of bath raio cold wash then 15 minutes.
Dyeing process, formula for dye liquor are that every 1000g fabric adds grand LS active fuel 12 grams of vapour Bark, add sodium sulphate 15g-30g in every 1000g water, sodium carbonate 5g-15g, (grey cloth: dye solution), dye liquor temperature dyeed 20 minutes under 80 ℃ of-90 ℃ of conditions, and fixation is 40 minutes again in 1: 10 in bath raio.
The water soap washing: first cold wash, bath raio 1: 10 (grey cloth: cold water), 10 minutes time, continuous two times; Soap again, add detergent 2-3g in every 1000g water and constitute the liquid of soaping, at 1: 10 (grey cloth: the liquid of soaping), under 95 ℃ of conditions of temperature, washed 20 minutes of bath raio; Back hot water wash, bath raio 1: 10 (grey cloth: hot water), under 90 ℃ of-95 ℃ of conditions, 15 minutes time; Cold wash again: at 1: 10 (grey cloth: cold water), washed 10 minutes of bath raio; Back neutralization adds acetic acid 1g and constitutes neutralizer in every 1000g water, bath raio 1: 10, (grey cloth: neutralizer), under the room temperature condition, 10 minutes time; Last cold wash: bath raio 1: 10 (grey cloth: cold water), 10 minutes time.
The drying and shaping operation: 180 ℃ of temperature, shaping time 40 seconds.
Shrinking processes: reach smooth cloth cover, stablize Gram Mass, improve the washing shrinkage purpose.
Sanding operation: with carbon formula roughing-up machine, the light sanding of his-and-hers watches aspect yarn.
The napping operation: with raising gig to nexine filling napping.
The finished product shaping process: 180 ℃ of temperature, shaping time 30 seconds.
Embodiment 3
It cotton wool plumage knit fabric
Raw material: the top layer veil is a day silk 50%/cotton 20%/wool, 30% blended yarn, 38s/1; The intermediate layer blended yarn of down feather is eider down 15%/viscose glue 65%/terylene 20%, 32s/1; The nexine filling is textile, 21s.
----grey cloth pre-setting----drying and shaping--preshrunk--sanding--napping--the finished product typing that concise-dyeing-water is soaped that knitting machine is weaved of processing method: raw material.
Material process: adopt No. three feed;-road is the top layer veil, day silk 50%/cotton 20%/wool, 30% blended yarn, 38s/1; One the tunnel is the nexine filling, textile 21s; One the tunnel is intermediate layer connection blended yarn of down feather, eider down 15%/viscose glue 65%/terylene 20%, 32s/1;
The knitting machine weaving process: with the defeated spandex crust mouthful two-sided large circle machine that adds of multifunctional belt, No. three feed add the nexine filling with the 20D spandex, are woven into grey cloth.
Grey cloth pre-setting operation: adopting temperature is 170 ℃, and shaping time is 30 seconds.
Concise operation: concise formula of liquid is to add low bubble bleeding agent 2g in every 1000g water, and high-efficiency refining agent 3g and sodium carbonate 0.5g are at 1: 10 (grey cloth: concise liquid), float under 90 ℃ of conditions of temperature and practiced 20 minutes of bath raio; (grey cloth: water) temperature is 90 ℃ of hot water wash under-95 ℃ of conditions 15 minutes, continuous two times to use bath raio 1: 10 again; Used under 1: 10 the room temperature condition of bath raio cold wash then 15 minutes.
Dyeing process, formula for dye liquor are that every 1000g fabric adds grand LS active fuel 14 grams of vapour Bark, add sodium sulphate 15g-30g in every 1000g water, sodium carbonate 5g-15g, (grey cloth: dye solution), dye liquor temperature dyeed 20 minutes under 80 ℃ of-90 ℃ of conditions, and fixation is 40 minutes again in 1: 10 in bath raio.
The water soap washing: first cold wash, bath raio 1: 10 (grey cloth: cold water), 10 minutes time, continuous two times; Soap again, add detergent 2-3g in every 1000g water and constitute the liquid of soaping, at 1: 10 (grey cloth: the liquid of soaping), under 95 ℃ of conditions of temperature, washed 20 minutes of bath raio; Back hot water wash, bath raio 1: 10 (grey cloth: hot water), under 90 ℃ of-95 ℃ of conditions, 15 minutes time; Cold wash again: at 1: 10 (grey cloth: cold water), washed 10 minutes of bath raio; Back neutralization adds acetic acid 1g and constitutes neutralizer in every 1000g water, bath raio 1: 10, (grey cloth: neutralizer), under the room temperature condition, 10 minutes time; Last cold wash: bath raio 1: 10 (grey cloth: cold water), 10 minutes time.
The drying and shaping operation: 180 ℃ of temperature, shaping time 40 seconds.
Shrinking processes: reach smooth cloth cover, stablize Gram Mass, improve the washing shrinkage purpose.
Sanding operation: with carbon formula roughing-up machine, the light sanding of his-and-hers watches aspect yarn.
The napping operation: with raising gig to nexine filling napping.
The finished product shaping process: 180 ℃ of temperature, shaping time 30 seconds.
Embodiment 4
Plumage knit fabric not
Raw material: the top layer veil is a model 100%, 40s/1; The intermediate layer blended yarn of down feather is eider down 20%/viscose glue 65%/terylene 15%, 32s/1; The nexine filling is textile, 20s.
----grey cloth pre-setting----drying and shaping--preshrunk--sanding--napping--the finished product typing that concise-dyeing-water is soaped that knitting machine is weaved of processing method: raw material.
Material process: adopt No. three feed; One the tunnel is the top layer veil, model 100%, 40s/1; One the tunnel is the nexine filling, cotton textiles, 20s; One the tunnel is intermediate layer connection blended yarn of down feather, eider down 20%/viscose glue 65%/terylene 15%32s/1.
The knitting machine weaving process: with the defeated spandex crust mouthful two-sided large circle machine that adds of multifunctional belt, No. three feed add the nexine filling with the 45D spandex, are woven into grey cloth.
Grey cloth pre-setting operation: adopting temperature is 170 ℃, and shaping time is 30 seconds.
Concise operation: concise formula of liquid is to add low bubble bleeding agent 2g in every 1000g water, and high-efficiency refining agent 3g and sodium carbonate 0.5g are at 1: 10 (grey cloth: concise liquid), float under 90 ℃ of conditions of temperature and practiced 20 minutes of bath raio; (grey cloth: water) temperature is 90 ℃ of hot water wash under-95 ℃ of conditions 15 minutes, continuous two times to use bath raio 1: 10 again; Used under 1: 10 the room temperature condition of bath raio cold wash then 15 minutes.
Dyeing process, formula for dye liquor are that every 1000g fabric adds grand LS active fuel 15 grams of vapour Bark, add sodium sulphate 15g-30g in every 1000g water, sodium carbonate 5g-15g, (grey cloth: dye solution), dye liquor temperature dyeed 20 minutes under 80 ℃ of-90 ℃ of conditions, and fixation is 40 minutes again in 1: 10 in bath raio.
The water soap washing: first cold wash, bath raio 1: 10 (grey cloth: cold water), 10 minutes time, continuous two times; Soap again, add detergent 2-3g in every 1000g water and constitute the liquid of soaping, at 1: 10 (grey cloth: the liquid of soaping), under 95 ℃ of conditions of temperature, washed 20 minutes of bath raio; Back hot water wash, bath raio 1: 10 (grey cloth: hot water), under 90 ℃ of-95 ℃ of conditions, 15 minutes time; Cold wash again: at 1: 10 (grey cloth: cold water), washed 10 minutes of bath raio; Back neutralization adds acetic acid 1g and constitutes neutralizer in every 1000g water, bath raio 1: 10, (grey cloth: neutralizer), under the room temperature condition, 10 minutes time; Last cold wash: bath raio 1: 10 (grey cloth: cold water), 10 minutes time.
The drying and shaping operation: 180 ℃ of temperature, shaping time 40 seconds.
Shrinking processes: reach smooth cloth cover, stablize Gram Mass, improve the washing shrinkage purpose.
Sanding operation: with carbon formula roughing-up machine, the light sanding of his-and-hers watches aspect yarn.
The napping operation: with raising gig to nexine filling napping.
The finished product shaping process: 180 ℃ of temperature, shaping time 30 seconds.