A kind of pneumatic movement system of sample and conveyer method
Technical field
The present invention discloses a kind of pneumatic movement system of sample and conveyer method, divides by International Patent Classification (IPC) (IPC) and belongs to
In sample transport system manufacturing technology field.
Background technology
The major part Thermal Power Enterprises of power system at present are in electric coal(Former state sample)Measure, gather and process sample, chemical examination, coal yard management etc.
Link intelligence degree is relatively low, and many work are still manually completed.The rotation mode that the raw coal sample of various places power plant is traditional is as follows:
Enter factory, enter stove raw coal sample, packed by baling press Jing after collection sample bucket point sample, then by it is artificial+that dolly is transported to sampling machine is artificial
Feeding mouth, last sampling machine sample preparation, due to road farther out, existing " personnel transmit troop+handbarrow " pattern, one day delivering number of times
Many, working strength is big, efficiency is low, take a large amount of human resourcess, and does not meet the coal sample management security doctrine of " proper manners separation ".
The content of the invention
For the deficiencies in the prior art, the invention provides a kind of pneumatic movement system of sample, realizes into factory's raw coal, enters stove
Raw coal sampling, conveying, the demand of sample preparation automatization, enter stove raw coal, enter the whole pneumatic transhipment of factory's raw coal, safe and reliable, efficiency
It is high.
To reach above-mentioned purpose, the present invention is achieved by the following technical solutions:
A kind of pneumatic movement system of sample, including sample divide automatically sampling device, sample from dynamic circuit connector sampling device, driven fan unit,
Sample bottle, pneumatic transmission pipeline and control administrative center, sample divide sampling device to pass through pneumatic from dynamic circuit connector sampling device with sample automatically
To convey sample bottle, pneumatic transmission pipeline connection driven fan unit, system are controlling the control of administrative center for transmission pipeline connection
Under system, realize sample automatically point sample fill, automatically remote pneumatic transhipment, from the whole operation of dynamic circuit connector sample.
Further, the sample divides sampling device to include a point model machine frame automatically, and a point model machine frame one end is provided with a point sample funnel, point sample
It is a point sample station below funnel, a point model machine frame other end is provided with transmitting-receiving sample bottle module, transmitting-receiving sample bottle module and pneumatic transfer
The Interference fit of pipeline realizes that sample bottle is received and sent, and the empty bottle streamline and full bottle stream being arranged in parallel is provided with point model machine frame
Waterline, empty bottle streamline are used for the sample bottle simultaneously past point of sample station push that undertaking is received and dispatched on sample bottle module, divide dividing for model machine frame
Sample station side is provided with cover opening-closing mechanism, and cover opening-closing mechanism coordinates with bottle cylinder is moved, and the jaw clamping sample bottle for moving bottle cylinder is horizontal
A point sample, folding lid are carried out to displacement and is transferred in Man Ping the flow works area, full bottle streamline pushes sample bottle to receiving and dispatching sample
Product bottle module simultaneously sends.
Further, connect fill spiral organ of Corti below described point of sample funnel, in fill spiral organ of Corti, be provided with helical screw, fill spiral shell
The outlet of spigot is provided with sealing cylinder;A point sample station in described point of model machine frame is provided with weighing apparatus, transmitting-receiving sample bottle module side
Bottle-fetching mechanism is provided with for sample bottle is transferred to empty bottle the flow work area.
Further, the sample includes closing model machine frame from dynamic circuit connector sampling device, closes and transmitting-receiving sample bottle module is provided with model machine frame,
The Interference fit of transmitting-receiving sample bottle module and pneumatic transmission pipeline realizes that sample bottle is received and sent, and closes and is provided with side by side in model machine frame
The full bottle streamline and empty bottle streamline of arrangement, full bottle streamline therein are used to accept the sample of pneumatic transmission pipeline transmission
Bottle, full bottle streamline end are provided with cross sliding rail, are provided with along cross sliding rail and tear lid station, empty bottle station open and perform station, described
Lid station of tearing open be provided with cover opening-closing mechanism, described execution station is provided with the upset structure of falling model machine, overturn the structure of falling model machine be arranged on it is vertical
To on slide rail, longitudinal slide rail is provided with conjunction sample station, close sample station side be provided with empty bottle cleaning machine structure for clean sky after sample
Bottle.
Further, the upset structure of falling model machine includes the slide being arranged in longitudinal slide rail, tumble cylinder and clamps sample
Cylinder, tumble cylinder are fixed on slide, and the rotating part connection of tumble cylinder clamps the cylinder of falling sample, are clamped the cylinder of falling sample clamping and are torn open
Sample bottle after lid coordinates backspin turnback to be poured in conjunction sample bucket in tumble cylinder;Described empty bottle cleaning machine structure includes
Cleaning valve, lifting cylinder, cleaning valve under lifting cylinder control oscilaltion can extend in inverted sample bottle
Row cleaning, cleaning valve are connected with source of the gas.
Further, the transmitting-receiving sample bottle module includes sealing pallet, guide rail and pipe joint, and sealing pallet is arranged on leads
Can move up and down on rail and along guide rail, pipe joint is arranged at rail crown, pipe joint has sealing guide part.
Further, the cover opening-closing mechanism includes electric magnet and bottle cap positioning cylinder, and electric magnet is installed on cradle top, electricity
Magnet connection suction nozzle portion, suction nozzle portion both sides are respectively provided with bottle cap positioning cylinder, are additionally provided with cross sliding rail, set on cross sliding rail on support
Put shifting bottle cylinder.
Further, the empty bottle streamline or full bottle streamline are including indulging that card bottle connecting plate and control card bottle connecting plate are shifted
To cylinder and cylinder in front and back, card bottle connecting plate is provided with plural bayonet socket for blocking body, and longitudinal cylinder drives card bottle to connect
Plate along streamline direction shift, in front and back cylinder control card bottle connecting plate streamline vertical direction action and with longitudinal cylinder coordinate
Realize that card bottle connecting plate order pushes sample bottle.
A kind of conveyer method of the pneumatic movement system of sample, comprises the steps:
S1, point sample:
(1), receive bottle automatically, the sample of front-end sampling machine collection is poured sample into and is divided in the funnel of sampling device, according to control pipe automatically
Reason center instruction receives empty bottle;
(2), empty bottle push, empty bottle receive after automatic push to empty bottle streamline buffer queue station, empty bottle streamline is successively
It is pushed into folding lid station;
(3), folding lid, bottle cap is opened and lifted using cover opening-closing mechanism, is filled after sample returns after sample bottle, then is fallen to closing
Bottle cap;
(4), point sample, weigh, write code, after sample bottle is pushed to point sample station, weigh in Fen Yang, weigh after reaching setting value,
Stop fill sample, while writing sample message code, point sample instruction and sample encoded information come from control administrative center and assigns,
After the completion of one batch sample point sample automatically on call the score sample bottle number and last bottle terminates coding;
(5), full bottle pushes:The coal sample bottle divided after sample is pushed to Man Ping flow line stations area, and order is pushed to transmitting-receiving station and enters
Row pneumatic transfer sends;
S2, conjunction sample:
(1), automatic transceiving bottle:According to the full bottle of control management center instruction automatic reception sample and transmission empty bottle;
(2), folding bottle cap:Bottle cap is opened and is lifted using cover opening-closing mechanism, after sample bottle is toppled over and cleans return, then is fallen
Close bottle cap;
(3), Automatic-dumping coal sample:According to the instruction that control administrative center assigns, after sample bottle is pushed to execution station, bottle is clamped
Body overturns 180 degree, and bottleneck downwards, sample is inclined in funnel or hopper, and the feeding mouth of sampling machine is sent into after collecting;
(4), empty bottle cleaning:Sample bottle after having toppled over, sequentially proceeds to washing station, by pressure-air cleaning sample bottle;
(5), empty bottle loopback:In buffer queue station area, decision queue sends back point sampling device automatically to sample empty bottle after cleaning.
Pneumatic transmission pipeline between S1 point samples and S2 point of sample is provided with cabinet for temporary or temporary work station, close in sample step
The coding chip information on body is read when receiving sample bottle, if information is mismatched with the information of control administrative center,
This sample bottle is rejected.
The present invention by pneumatic transmission pipeline by a distance of the coal as received of hundreds of meters, as-fired coal sampled point divide automatically sampling device and
Link together from dynamic circuit connector sampling device, under the control of System Control Center, realize the automatically point sample fill of raw coal sample, automatically remote
The whole-course automation workflow of sampling machine sample preparation is poured into apart from pneumatic transhipment, from dynamic circuit connector sample, with safe and reliable, transmission effect
The advantages of rate is high.
Description of the drawings
Fig. 1 is embodiment of the present invention system schematic.
Fig. 2 is that inventive samples divide sampling device schematic diagram automatically.
Fig. 3 is that sample divides sampling device schematic diagram automatically.
Fig. 4 is separatory funnel schematic diagram of the present invention.
Fig. 5 is A-A sectional views in Fig. 4.
Fig. 6 is inventive samples from dynamic circuit connector sampling device schematic diagram.
Fig. 7 is sample from another schematic diagram of dynamic circuit connector sampling device.
Fig. 8 is the present invention upset structural scheme of mechanism of falling sample.
Fig. 9 is the present invention upset structure of falling model machine side view.
Figure 10 is wiper mechanism schematic diagram of the present invention.
Figure 11 is wiper mechanism side view of the present invention.
Figure 12 is present invention transmitting-receiving sample bottle module axonometric chart.
Figure 13 is present invention transmitting-receiving sample bottle module schematic diagram.
Figure 14 folding lid schematic diagrams of the present invention.
Figure 15 is B-B sectional views in Figure 14.
Figure 16 is double flow line schematic diagram of the present invention.
Figure 17 is double flow line side view of the present invention.
Specific embodiment
The invention will be further described below in conjunction with the accompanying drawings:
Embodiment:Refer to Fig. 1 to Figure 17, a kind of pneumatic movement system of sample, including sample divide automatically sampling device 1, sample from
Dynamic circuit connector sampling device 2, driven fan unit, sample bottle M, pneumatic transmission pipeline 3 and control administrative center, sample divide sample to fill automatically
Put 1 to be connected by pneumatic transmission pipeline 3 from dynamic circuit connector sampling device 2 with sample to convey sample bottle M, pneumatic transmission pipeline connection is dynamic
Power fan unit, system realize the automatically point sample fill of sample, automatically remote pneumatic turn under the control of control administrative center
Fortune, from the whole operation of dynamic circuit connector sample.
Fig. 2 to Fig. 5 is referred to, sample divides sampling device 1 to include a point model machine frame 11 automatically, point 11 one end of model machine frame is provided with a point sample
Funnel 12, point sample funnel 12 are a point sample station below, and point 11 other end of model machine frame is provided with transmitting-receiving sample bottle module 4, receives and dispatches sample
The Interference fit of bottle module 4 and pneumatic transmission pipeline 3 realizes that sample bottle is received and sent, and is provided with and is arranged in parallel in point model machine frame 11
Empty bottle streamline 51 and full bottle streamline 52, the sample bottle that empty bottle streamline 51 is used to accepting on transmitting-receiving sample bottle module 4 is simultaneously
Toward dividing sample station to push, a point sample station side for point model machine frame 11 is provided with cover opening-closing mechanism 6, cover opening-closing mechanism 6 and shifting bottle cylinder
13 coordinate, and the jaw clamping sample bottle transverse shift for moving bottle cylinder 13 carries out a point sample, folding lid and is transferred to full bottle streamline 52
On working area, full bottle streamline 52 pushes sample bottle to transmitting-receiving sample bottle module 4 and sends.Such as Fig. 4 and Fig. 5, point sample funnel 12
Connect fill spiral organ of Corti 121 below, be provided with helical screw 1211 and controlled by fill motor 1212 in fill spiral organ of Corti 121, fill
The outlet of dress spiral organ of Corti 121 is provided with sealing cylinder 122;A point sample station in described point of model machine frame 11 is provided with weighing apparatus, receives and dispatches sample
4 side of product bottle module is provided with bottle-fetching mechanism 14 for sample bottle is transferred to empty bottle the flow work area, such as Fig. 3, bottle-fetching mechanism
14 can take bottle displacement cylinder.
Fig. 6-Figure 11 is referred to, sample includes closing model machine frame 21 from dynamic circuit connector sampling device 2, closes in model machine frame 21 and is provided with transmitting-receiving
Sample bottle module 4, the Interference fit for receiving and dispatching sample bottle module 4 with pneumatic transmission pipeline 3 realize that sample bottle is received and transmission, close sample
The full bottle streamline 52 and empty bottle streamline 51 being arranged side by side is provided with frame 11, full bottle streamline therein 52 is used to accept gas
The sample bottle of the transmission of dynamic transmission pipeline 3, full bottle streamline end are provided with cross sliding rail 22, be provided with along cross sliding rail tear open lid station,
Empty bottle station and execution station, described lid station of tearing open are provided with cover opening-closing mechanism 6, and described execution station is provided with upset model machine
Structure 23, the upset structure of falling model machine 23 are arranged in longitudinal slide rail 24, and longitudinal slide rail is provided with conjunction sample station, and longitudinal slide rail is that straight line is same
Step band slide rail, close sample station side be provided with empty bottle cleaning machine structure 25 for cleaning fall sample after empty bottle, empty bottle cleaning machine structure place
Position is washing station 250.Such as Fig. 8 and Fig. 9, slide 231, upset gas that the structure of falling model machine 23 includes being arranged in longitudinal slide rail are overturn
Cylinder 232 and the clamping cylinder of falling sample 233, tumble cylinder 232 are fixed on slide 231, and the rotating part connection of tumble cylinder 232 is clamped
The cylinder of falling sample 233, the clamping cylinder of falling sample clamping are torn the sample bottle after covering open and coordinate backspin turnback to be poured into conjunction sample in tumble cylinder
In hopper 230;Such as Figure 10, Figure 11, described empty bottle cleaning machine structure 25 includes cleaning valve 251, lifting cylinder 252, purgative gas
Mouth under lifting cylinder control can oscilaltion extending in inverted sample bottle cleaned, cleaning valve and source of the gas phase
Even.
Such as Figure 12, Figure 13, sample divides sampling device and sample to include from the transmitting-receiving sample bottle module of dynamic circuit connector sampling device automatically
Sealing pallet 41, guide rail 42 and pipe joint 43, sealing pallet 41 are arranged on guide rail 42 and can move up and down along guide rail, pipeline
Joint 43 is arranged at rail crown, and pipe joint has sealing guide part 430.Such as Figure 14, Figure 15, sample divides sampling device 1 automatically
Cover opening-closing mechanism 6 include electric magnet 61 and bottle cap positioning cylinder 62, electric magnet 61 is installed at the top of support 63, electric magnet connection
Suction nozzle portion 610, suction nozzle portion both sides are respectively provided with bottle cap positioning cylinder 62, and cross sliding rail 13 is additionally provided with support, and longitudinal slide rail is straight
Line locking band slide rail or other line slideways, arrange on cross sliding rail 13 and move bottle cylinder;And sample is from the folding of dynamic circuit connector sampling device
Lid mechanism 6 includes electric magnet 61 and bottle cap positioning cylinder 62, and electric magnet 61 is installed at the top of support 63, electric magnet connection suction nozzle portion
630, suction nozzle portion both sides are respectively provided with bottle cap positioning cylinder 62, and support is provided with cross sliding rail 22, arrange and move bottle on cross sliding rail 22
Cylinder, horizontal slide rail are Linear Synchronous band slide rail, coordinate motor to realize that multidigit is stopped.Such as 16, and Figure 17, sample divides sample to fill automatically
The empty bottle streamline 51 and full bottle streamline 52 in 1 is put, wherein, empty bottle streamline 51 or full bottle streamline 52 connect including card bottle
Longitudinal cylinder 502 and cylinder 503 in front and back of plate 201 and the displacement of control card bottle connecting plate, card bottle connecting plate 501 are provided with plural
Bayonet socket 500 is used to block body, and such as 3,4,5 or more bayonet sockets, the drive card bottle connecting plate 501 of longitudinal cylinder 502 is along streamline side
To displacement, in front and back 503 control card bottle connecting plate 501 of cylinder streamline vertical direction action and coordinate reality with longitudinal cylinder 502
Now card bottle connecting plate order pushes sample bottle.Sample is from empty bottle streamline in dynamic circuit connector sampling device 2 and the layout and sample of full bottle streamline
Product divide automatically layout in sampling device 1 conversely, but both concrete structure and working method it is identical.
Raw material according to the present invention can be the raw coal sample of Thermal Power Enterprises, or other samples.
A kind of conveyer method of the pneumatic movement system of sample, comprises the steps:
S1, point sample:
(1), receive bottle automatically, the sample of front-end sampling machine collection is poured sample into and is divided in the funnel of sampling device 1, according to control pipe automatically
Reason center instruction receives empty bottle;
(2), empty bottle push, empty bottle receive after automatic push to empty bottle streamline 51 buffer queue station, empty bottle streamline according to
It is secondary to be pushed into folding lid station;
(3), folding lid, bottle cap is opened and lifted using cover opening-closing mechanism 6, after sample bottle fill sample return after, then fall close
Upper bottle cover;
(4), point sample, weigh, write code, after sample bottle is pushed to point sample station, weigh in Fen Yang, weigh after reaching setting value,
Stop fill sample, while writing sample message code, point sample instruction and sample encoded information come from control administrative center and assigns,
After the completion of one batch sample point sample automatically on call the score sample bottle number and last bottle terminates coding;
(5), full bottle pushes:The coal sample bottle divided after sample is pushed to 52 station area of full bottle streamline, and order is pushed to transmitting-receiving station
Carry out pneumatic transfer transmission;
S2, conjunction sample:
(1), automatic transceiving bottle:According to the full bottle of control management center instruction automatic reception sample and transmission empty bottle;
(2), folding bottle cap:Bottle cap is opened and lifted using cover opening-closing mechanism 6, after sample bottle topple over and clean return after, then under
Fall to closing bottle cap;
(3), Automatic-dumping coal sample:According to the instruction that control administrative center assigns, after sample bottle is pushed to execution station, bottle is clamped
Body overturns 180 degree, and bottleneck downwards, sample is inclined in funnel or hopper, and the feeding mouth of sampling machine is sent into after collecting;
(4), empty bottle cleaning:Sample bottle after having toppled over, sequentially proceeds to washing station, by pressure-air cleaning sample bottle;
(5), empty bottle loopback:In buffer queue station area, decision queue sends back point sampling device automatically to sample empty bottle after cleaning.
Pneumatic transmission pipeline between S1 point of sample and S2 point of sample is provided with cabinet for temporary 100 or temporary work station, closes sample step
In when sample bottle is received read body on coding chip information, if information with control administrative center information mismatch,
Then this sample bottle is rejected.
The sample bottle adopted in the present invention can be used to store 6mm, 13mm raw coal sample, and as transport vehicle, realize in pipe
Pneumatic transhipment in road, adapts to point sampling device automatically and point sample from dynamic circuit connector sampling device and closes sample, electromagnetic self-locking formula Bottle cap structure
Coordinate with cover opening-closing mechanism, the bottle of sample bottle, lid are not separated, only in point sample or conjunction sample, automatically opened up by equipment or closed
Close bottle cap, other when cannot open, safe, body is provided with RFID chip for writing sample message.
In the present invention, sample divides automatically the automatic empty bottle reception of sampling device collection, automatic empty bottle buffer queue, tears automatically lid, automatically open
Point sample fill is weighed, automatic packaging writes code, automatically completely bottle buffer queue, be sent in automatically one.The original of front-end sampling machine collection
Coal sample Jing collection sample bucket is poured in automatically point sampling device funnel, Jing dividing automatically sampling device to divide automatically sample to weigh, after encapsulating and writing code, automatically
Be sent in the automatic sample from dynamic circuit connector sampling device.
In the present invention, sample is recognized, is torn open automatically from dynamic circuit connector sampling device collection automatic reception bottle, automatic queuing's buffering, automatic reading code
Lid, Automatic-dumping coal sample, clean automatically empty bottle, automatic capping, automatic empty bottle and return in one.Receive from dynamic circuit connector sampling device and topple over
Raw coal sample directly pour in the artificial feeding mouth of automatic sample machine, or collect a raw coal sample batch in skip or conveying
Take, then lift the artificial feeding mouth for pouring automatic sample machine into.The empty bottle for having toppled over raw coal sample moves into automatic cleaning area, by height
Coal ash in pressure air circulation purging bottle, empty bottle again after buffered queuing after cleaning pass back to automatically that point sampling device is again automatically
Sample is divided to recycle again.
Described above, only using the embodiment of this origination techniques content, any those skilled in the art use this wound
Make done modification, change, all belong to the scope of the claims of this creation opinion, and be not limited to those disclosed embodiments.