CN211317919U - Full-automatic intelligent crushing instrument - Google Patents
Full-automatic intelligent crushing instrument Download PDFInfo
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- CN211317919U CN211317919U CN201921958016.8U CN201921958016U CN211317919U CN 211317919 U CN211317919 U CN 211317919U CN 201921958016 U CN201921958016 U CN 201921958016U CN 211317919 U CN211317919 U CN 211317919U
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- 239000000463 material Substances 0.000 claims abstract description 96
- 238000006243 chemical reaction Methods 0.000 claims abstract description 54
- 238000004140 cleaning Methods 0.000 claims abstract description 26
- 230000007246 mechanism Effects 0.000 claims abstract description 17
- 230000005540 biological transmission Effects 0.000 claims abstract description 10
- 239000000428 dust Substances 0.000 claims description 22
- 238000007664 blowing Methods 0.000 claims description 18
- 238000007789 sealing Methods 0.000 claims description 11
- 238000013519 translation Methods 0.000 claims description 11
- 230000002950 deficient Effects 0.000 abstract description 6
- 239000000523 sample Substances 0.000 description 32
- 238000002360 preparation method Methods 0.000 description 10
- 238000007599 discharging Methods 0.000 description 9
- 238000000034 method Methods 0.000 description 6
- 239000004570 mortar (masonry) Substances 0.000 description 5
- 230000008569 process Effects 0.000 description 4
- 238000010521 absorption reaction Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 239000010902 straw Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000005284 excitation Effects 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 230000001012 protector Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
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Abstract
The utility model discloses an appearance is smashed to full-automatic intelligence. It includes the frame, by grinding intelligent reducing mechanism, conversion equipment, sample transmission system, defective material cleaning system and the PLC control system that mechanism and unloading pipe are constituteed, intelligent reducing mechanism sets up on the frame base, unloading pipe upper end and grinding mechanism's exit linkage, and the lower extreme is connected with conversion equipment's conversion head, and intelligent reducing mechanism, conversion equipment, sample transmission system and defective material cleaning system are connected with PLC control system respectively. The utility model has the characteristics of intelligent control, energy-concerving and environment-protective, simple operation, grind meticulous, system appearance high efficiency etc.
Description
Technical Field
The utility model relates to a metallurgical material test equipment especially is relevant with sample crushing apparatus.
Background
The existing sample crushing and grinding equipment is low in automation degree, materials entering and exiting the equipment are all manually extracted, feeding materials are poured manually, discharging materials need to be taken out manually from the bottom of the equipment, labor intensity is high, and operation is complex. In addition, the existing sample crushing and grinding equipment has poor dust collection effect because the air blowing and dust removal are not provided with corresponding sealing devices, and dust is easy to leak, thereby causing the pollution to the working environment.
Disclosure of Invention
The utility model aims at providing an appearance is smashed to intelligent control, energy-concerving and environment-protective, simple operation, the full-automatic intelligence of grinding meticulous, system appearance efficient.
To achieve the above object, the present invention adopts the following technical solutions. Appearance is smashed to full-automatic intelligence, including the frame, by grinding the intelligent reducing mechanism that mechanism and unloading pipe are constituteed, conversion equipment, sample transmission system, defective material cleaning system and PLC control system, intelligent reducing mechanism sets up on the frame base, unloading pipe upper end and the exit linkage who grinds the mechanism, and the lower extreme is connected with conversion equipment's conversion head, and intelligent reducing mechanism, conversion equipment, sample transmission system and defective material cleaning system are connected with PLC control system respectively.
The full-automatic intelligent smashing instrument comprises a conversion device, a conversion cylinder and a swing arm, wherein the swing arm is connected with a fulcrum arranged on a rack in a rotating mode, one end of the swing arm is connected with the conversion head, the other end of the swing arm is connected with the conversion cylinder, and the conversion head is matched with a material cup opening.
The full-automatic intelligent smashing instrument comprises a material cup ejection cylinder, a lifting rodless cylinder, a translation rodless cylinder and a clamping material pouring manipulator, wherein a material cup tray is arranged on the material cup ejection cylinder, the material cup ejection cylinder is connected with a sliding block on the lifting rodless cylinder through a fixing block, the sliding block is connected with a lifting guide rod in a sliding mode, the translation rodless cylinder is arranged on the side face of a blanking hopper, the clamping material pouring manipulator is arranged on a translation sliding block of the translation rodless cylinder, the clamping material pouring manipulator comprises a material cup gripper, a finger cylinder and a swing cylinder, the material cup gripper is connected with the finger cylinder, the finger cylinder is arranged on the swing cylinder, and the material cup ejection cylinder, the lifting rodless cylinder, the translation rodless cylinder, the finger cylinder and the swing cylinder are respectively connected with a PLC (programmable logic controller) control system.
Appearance is smashed to full-automatic intelligence, its defective material cleaning system is including cleaning control cylinder, the sealed cowling of blowing and dust catcher, the sealed cowling of blowing rotates and locates blanking fill one side to cooperate with the blanking fill import, clean control cylinder and be connected with the sealed cowling of blowing, the frame bottom is located to the dust catcher, the dust absorption pipe of dust catcher links to each other with the conversion straw, the conversion straw cooperatees with the conversion head.
Compared with the prior art, the utility model has the following advantage: the intelligent crushing device, the conversion device, the sample transmission system and the residual material cleaning system are respectively connected with the PLC control system, so that the production efficiency is greatly improved, and the labor intensity of workers is reduced; the conversion device comprises a conversion head, a conversion cylinder and a swing arm, the swing arm is rotatably connected with a fulcrum arranged on the rack, one end of the swing arm is connected with the conversion head, the other end of the swing arm is connected with the conversion cylinder, and the conversion head is matched with the material cup opening, so that the conversion head can be respectively matched with the material cup opening to carry out blanking and connected with a conversion suction pipe to carry out totally-closed dust removal cleaning, the automation degree is higher, and the dust collection effect is better; the sample conveying system consisting of the material cup ejection cylinder, the lifting rodless cylinder, the translation rodless cylinder and the clamping dumping manipulator is adopted, so that full-automatic control over dumping, moving and taking of materials is realized, the sample is transferred and conveyed by adopting a high-precision pneumatic element to realize action, the material cup is put in and taken out at the same position as the material cup, and the material cup and the control touch screen are arranged on the console, and the operation is convenient and fast; because the upper positive pressure air blowing sealing cover is automatically closed and the lower discharging converter is automatically connected with the negative pressure air port, the contact part of the sample is forcibly cleaned, and the working procedure of positive and negative pressure alternative automatic blowing and sucking is carried out, so that no residue of the sample is ensured, the sample preparation accuracy is improved, the defect that the traditional sample preparation equipment needs manual cleaning is thoroughly overcome, and the sample preparation equipment is time-saving, labor-saving, clean and reliable; the grinding device is fixed on a base of the rack, the rigidity is strong, the operation stability is good, the upper part of the grinding device is used for receiving a sample unloaded by a blanking manipulator, the lower part of the grinding device is discharged to a material cup through a material-gas converter, a mortar discharging cylinder and the material-gas converter are respectively arranged at the upper end and the lower end of the grinding device and are connected through a discharging hose, and the excitation influence is effectively eliminated; the control system is provided with a main process controller and a high-definition touch screen man-machine exchange interface, so that automatic and manual switching is convenient, the interface is friendly, the operation is simple and convenient, and the performance is reliable; the device has the functions of autonomous monitoring, fault alarming, shutdown self-protection and the like, has the characteristics of intelligent control, energy conservation, environmental protection, convenience in operation, fine grinding, high sample preparation efficiency and the like, adopts an environment-friendly fully-closed structure, does not need to manually transport raw materials and perform midway operation after a raw material cup with corresponding weight and granularity specifications is put in a feed inlet, is suitable for sample preparation of chemical examination detection and scientific research departments in the industries of metallurgy, mine, geology, chemical industry, coal, building materials and the like, and can realize automatic effective sample preparation of various minerals and brittle materials.
Drawings
Fig. 1 is the structure schematic diagram is looked at to full-automatic intelligent appearance of smashing of the utility model.
Fig. 2 is the utility model discloses appearance is smashed to full-automatic intelligence looks sideways at schematic structure.
Fig. 3 is the utility model discloses appearance centre gripping pouring manipulator's schematic structure is smashed to full-automatic intelligence.
Detailed Description
Embodiments of the present invention will be described in further detail with reference to the accompanying drawings.
Example 1: as shown in figures 1 and 2, the full-automatic intelligent crusher comprises a frame 1, an intelligent crushing device 4 consisting of a grinding mechanism 2 and a blanking pipe 3, a conversion device 5, a sample transmission system 6, a residual material cleaning system 7 and a PLC (programmable logic controller) control system 8, wherein the intelligent crushing device 4 is arranged on a base of the frame 1, the upper end of the blanking pipe 3 is connected with an outlet 9 of the grinding mechanism 2, the lower end of the blanking pipe is connected with a conversion head 10 of the conversion device 5, the intelligent crushing device 4, the conversion device 5, the sample transmission system 6 and the residual material cleaning system 7 are respectively connected with the PLC control system 8, the conversion device 5 comprises a conversion head 10, a conversion cylinder 11 and a swing arm 12, the swing arm 12 is rotatably connected with a fulcrum 13 arranged on the frame 1, one end of the swing arm 12 is connected with the conversion head 10, the other end of the swing arm is connected with the conversion cylinder 11, the conversion head 10 is matched with a cup, A lifting rodless cylinder 15, a translational rodless cylinder 16 and a clamping and discharging manipulator 17, wherein a material cup tray 18 is arranged on a material cup ejection cylinder 14, the material cup ejection cylinder 14 is connected with a slide block 20 on the lifting rodless cylinder 15 through a fixing block 19, the slide block 20 is in sliding connection with a lifting guide rod 21, the translational rodless cylinder 16 is arranged on the side surface of a blanking hopper 22, the clamping and discharging manipulator 17 is arranged on a translational slide block 23 of the translational rodless cylinder 16, as shown in figure 3, the clamping and discharging manipulator 17 comprises a material cup gripper 24, a finger cylinder 25 and a swing cylinder 26, the material cup gripper 24 is connected with the finger cylinder 25, the finger cylinder 25 is arranged on the swing cylinder 26, the material cup ejection cylinder 14, the lifting rodless cylinder 15, the translational rodless cylinder 16, the finger cylinder 25 and the swing cylinder 26 are respectively connected with a PLC control system 8, a residual material cleaning system 7 comprises a cleaning control cylinder 27, a blowing sealing cover 28 and a dust, the blowing sealing cover 28 is rotatably arranged on one side of the blanking hopper 22 and matched with an inlet of the blanking hopper 22, the cleaning control cylinder 27 is connected with the blowing sealing cover 28, the dust collector 29 is arranged at the bottom of the frame 1, a dust collection pipe 30 of the dust collector 29 is connected with a conversion suction pipe 31, and the conversion suction pipe 31 is matched with the conversion head 10.
Example 2: the PLC control system 8 is mainly composed of an electronic control system such as a Programmable Logic Controller (PLC), a touch panel, a proximity switch, a contactor, a thermal protector, a switch, and a pneumatic control system such as a gas-liquid separator, a directional valve, and an SMC cylinder, and the like, and the position of the material cup is dropped and extracted, and the touch panel is controlled on the front operation control table of the device, which is otherwise the same as that of embodiment 1.
Example 3: the process flow of the automatic intelligent crushing instrument in the automatic mode comprises the following steps: when the system starts an automatic mode, all the working procedures can automatically run according to a set program (the material cup is charged and the material cup is put in the material cup, manual operation is needed), and after the operation is finished, the material cup is taken out from a material taking port (the material cup is filled with a sample which meets the requirement after being ground).
The process flow of the automatic mode is as follows: the material cup is filled with a sample which meets the requirement of granularity and weight → the equipment is started, an automatic mode is selected → a lifting cylinder (a vertical working arm) works to drive a material cup ejection cylinder to ascend to enter a material feeding station → a material cup ejection cylinder to work, an upper material cup seat is ejected → a material cup is manually put into the material cup, the material cup is placed on the material cup seat at the upper end of the ejection cylinder → the material cup ejection cylinder returns, the material cup enters a lower clamping station of an entrance and an exit → a clamping and dumping manipulator 17 to work, the clamping and dumping manipulator → the lifting cylinder (the vertical working arm) works to drive the material cup ejection cylinder to descend to enter a material receiving station → a deep cylinder (a horizontal working arm) to work, the clamping and dumping manipulator 17 holding the material cup is driven to transversely move to an upper material dumping station of the blanking hopper → the clamping and dumping manipulator 17 to work, the clamping manipulator swings 180 degrees, the sample in the material cup is dumped to a hopper → the deep cylinder (the horizontal working arm) to return, the clamping and pouring manipulator 17 holding the empty cup is driven to work from the original position → a lifting cylinder (vertical working arm), a material cup ejection cylinder is driven to ascend to a cup receiving station, a material cup seat is arranged below the empty cup → the clamping and pouring manipulator 17 is loosened, the empty cup falls into a material cup seat of an ejection cylinder → the lifting cylinder (vertical working arm) works, a material cup ejection cylinder and the empty cup are driven to descend to a material receiving station → a sample preparation device to work, sample preparation → material cup ejection cylinder work is implemented according to a set program, the material cup is ejected, the mouth of the material cup is in contact joint with the discharge port of a material-air converter, the material receiving → sample preparation program is completed, a mortar door opening cylinder works, the mortar discharge port is opened, the sample is discharged to the material cup → the material cup ejection cylinder returns → the material-air converter to act, the material cup comes in contact joint with a negative pressure dust absorption air port → the lifting cylinder (vertical working arm), the material cup ejection cylinder and the material cup filled with the prepared sample are driven to ascend to a feeding station → the material cup ejection cylinder works, an upper material cup seat and the material cup are ejected, the prepared sample material cup is manually taken out → the material cup ejection cylinder returns → a lifting cylinder (vertical working arm) works, the material cup ejection cylinder is driven to descend to enter a material receiving station → a cleaning control cylinder works, a blowing seal cover seals a blanking port → a defective material cleaning system works, blowing and sucking alternate cleaning → cleaning is carried out on a sample contact part according to a set program, the cleaning control cylinder works, the blowing seal cover resets → a material gas converter moves, a discharging port resets → a mortar door opening cylinder works, a mortar discharging port is closed → an automatic sample preparation flow is finished, the equipment stands by, and the automatic sample preparation program or shutdown is repeated.
Of course, the machine can also set the manual mode: after the system is automatically switched into a manual mode, the operation of a single process of the equipment can be carried out, and the system can be used during debugging or maintenance of the equipment. The manual operation is divided into 3 interfaces, namely a manual sample preparation interface, a manual cleaning interface and a debugging interface, and manual operation is respectively carried out on corresponding requirements. In general, no manual operation is necessary. The rest is the same as example 1 or 2.
The above description is only a preferred embodiment of the present invention, and should not be taken as limiting the invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (5)
1. The utility model provides an appearance is smashed to full-automatic intelligence, includes frame (1), its characterized in that: it still includes intelligent reducing mechanism (4) of constituteing by grinding mechanism (2) and unloading pipe (3), conversion equipment (5), sample transmission system (6), incomplete material clean system (7) and PLC control system (8), intelligent reducing mechanism (4) set up on frame (1) base, unloading pipe (3) upper end is connected with export (9) of grinding mechanism (2), the lower extreme is connected with conversion head (10) of conversion equipment (5), intelligent reducing mechanism (4), conversion equipment (5), sample transmission system (6) and incomplete material clean system (7) are connected with PLC control system (8) respectively.
2. The full-automatic intelligent crushing instrument according to claim 1, characterized in that: the conversion device (5) comprises a conversion head (10), a conversion cylinder (11) and a swing arm (12), wherein the swing arm (12) is rotatably connected with a fulcrum (13) arranged on the rack (1), one end of the swing arm (12) is connected with the conversion head (10), the other end of the swing arm is connected with the conversion cylinder (11), and the conversion head (10) is matched with the opening of the material cup.
3. The full-automatic intelligent pulverizer of claim 1 or 2, wherein: the sample transmission system (6) comprises a material cup ejection cylinder (14), a lifting rodless cylinder (15), a translation rodless cylinder (16) and a clamping and pouring manipulator (17), wherein a material cup tray (18) is arranged on the material cup ejection cylinder (14), the material cup ejection cylinder (14) is connected with a sliding block (20) on the lifting rodless cylinder (15) through a fixing block (19), the sliding block (20) is in sliding connection with a lifting guide rod (21), the translation rodless cylinder (16) is arranged on the side surface of a blanking hopper (22), the clamping and pouring manipulator (17) is arranged on a translation sliding block (23) of the translation rodless cylinder (16), the clamping and pouring manipulator (17) comprises a material cup gripper (24), a finger cylinder (25) and a swing cylinder (26), the material cup gripper (24) is connected with the finger cylinder (25), the finger cylinder (25) is arranged on the swing cylinder (26), and the material cup ejection cylinder (14), The lifting rodless cylinder (15), the translation rodless cylinder (16), the finger cylinder (25) and the swing cylinder (26) are respectively connected with the PLC control system (8).
4. The full-automatic intelligent pulverizer of claim 1 or 2, wherein: the residual material cleaning system (7) comprises a cleaning control cylinder (27), a blowing sealing cover (28) and a dust collector (29), wherein the blowing sealing cover (28) is rotatably arranged on one side of the blanking hopper (22) and matched with an inlet of the blanking hopper (22), the cleaning control cylinder (27) is connected with the blowing sealing cover (28), the dust collector (29) is arranged at the bottom of the rack (1), a dust suction pipe (30) of the dust collector (29) is connected with a conversion suction pipe (31), and the conversion suction pipe (31) is matched with the conversion head (10).
5. The full-automatic intelligent crushing instrument according to claim 3, characterized in that: the residual material cleaning system (7) comprises a cleaning control cylinder (27), a blowing sealing cover (28) and a dust collector (29), wherein the blowing sealing cover (28) is rotatably arranged on one side of the blanking hopper (22) and matched with an inlet of the blanking hopper (22), the cleaning control cylinder (27) is connected with the blowing sealing cover (28), the dust collector (29) is arranged at the bottom of the rack (1), a dust suction pipe (30) of the dust collector (29) is connected with a conversion suction pipe (31), and the conversion suction pipe (31) is matched with the conversion head (10).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921958016.8U CN211317919U (en) | 2019-11-13 | 2019-11-13 | Full-automatic intelligent crushing instrument |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921958016.8U CN211317919U (en) | 2019-11-13 | 2019-11-13 | Full-automatic intelligent crushing instrument |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211317919U true CN211317919U (en) | 2020-08-21 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921958016.8U Withdrawn - After Issue CN211317919U (en) | 2019-11-13 | 2019-11-13 | Full-automatic intelligent crushing instrument |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211317919U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112798369A (en) * | 2019-11-13 | 2021-05-14 | 浙江福特机械制造有限公司 | Full-automatic intelligent crushing instrument |
| CN113289999A (en) * | 2021-05-08 | 2021-08-24 | 贵阳铝镁设计研究院有限公司 | Sample grinding box cleaning device and cleaning method thereof |
-
2019
- 2019-11-13 CN CN201921958016.8U patent/CN211317919U/en not_active Withdrawn - After Issue
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112798369A (en) * | 2019-11-13 | 2021-05-14 | 浙江福特机械制造有限公司 | Full-automatic intelligent crushing instrument |
| CN112798369B (en) * | 2019-11-13 | 2024-08-20 | 浙江福特机械制造有限公司 | Full-automatic intelligent smashing instrument |
| CN113289999A (en) * | 2021-05-08 | 2021-08-24 | 贵阳铝镁设计研究院有限公司 | Sample grinding box cleaning device and cleaning method thereof |
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Granted publication date: 20200821 Effective date of abandoning: 20240820 |
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| AV01 | Patent right actively abandoned |
Granted publication date: 20200821 Effective date of abandoning: 20240820 |
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| AV01 | Patent right actively abandoned |