CN201181266Y - Coal coking automatic sample-production system - Google Patents
Coal coking automatic sample-production system Download PDFInfo
- Publication number
- CN201181266Y CN201181266Y CNU2008200120060U CN200820012006U CN201181266Y CN 201181266 Y CN201181266 Y CN 201181266Y CN U2008200120060 U CNU2008200120060 U CN U2008200120060U CN 200820012006 U CN200820012006 U CN 200820012006U CN 201181266 Y CN201181266 Y CN 201181266Y
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- sample preparation
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- conveyer
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Abstract
The utility model relates to an automatic coal-coking sample preparation system, which comprises a sample preparation work station, an automatic conveying unit, a discharge unit and a control unit. Under the control of the control unit, the sample preparation work station, the automatic conveying unit and the discharge unit are sequentially linked to carry out automatic ore material feeding, crushing, dividing, packaging, automatic conveying, sample sealing, information recognition coding and waste sample collection. The control unit adopts a PLC control system as the kernel component and includes following seven parts: a data collection part, a system control part, an operation panel, a labeling machine control part, a jet coding machine control part, a package machine control part and a computer monitor system, wherein the PLC control system is communicated with the above parts through field buses. The automatic coal-coking sample preparation system has the advantage that the system can achieve automatic operations of the steps of automatic ore material feeding, crushing, dividing, packaging, automatic conveying, sample sealing, information recognition coding and waste sample collection.
Description
Technical field
The utility model relates to the coal tar sample-preparing system in the industries such as iron and steel, coking, coal, particularly a kind of to starting material ore automatic charging, fragmentation, division, canned, approved sample, information Recognition coding, abandon the automatic sample-making system that sample is collected.
Background technology
In the prior art, conventional laboratory mainly is the master that is operating as with single devices to producing of material samples such as coal or ore, such as the Da E formula, the Xiao E formula, to disintegrating machines such as rods, every kind of equal independently working of equipment, to finish the operation of a set flow process of corresponding device by the experimenter respectively according to sample being produced requirement, produce sample type for a long time at needs so, tend to very loaded down with trivial details in this operating process, working environment is very poor simultaneously, indoor pulverizing etc. are very big to personal injury, and operation link is more, and the probability of human error and maloperation is higher, can't guarantee the accurate of sample making course, reduce the reliability of experimental result.
If the manually-operated that all are loaded down with trivial details, an automatic sample producing equipment system is all given in the automatic management of sample, will produce the quality of link from promoting sample the laboratory in essence, and this is an important breakthrough of the realization robotization of laboratory sampling link.
Summary of the invention
For overcoming the problem that prior art exists, the purpose of this utility model provides a kind ofly finishes automatic charging, fragmentation, division, canned, approved sample, information Recognition coding, abandons the coal coking automatic sample preparation system that sample is collected the starting material ore.
For achieving the above object, the utility model takes following technical scheme to realize:
Coal coking automatic sample preparation system, this system comprises sample preparation workstation, automatic delivery unit, goes out material unit, control module, by the control of control module, makes sample preparation workstation, automatic delivery unit, the interlock of discharging sequence of unit.
The sample preparation workstation is made of bucket elevator, automatic feeding machine, disintegrating machine, reduction device, automatic feeding machine is positioned at the bottom, winnowing pan batch turning position of hoisting gear, the vibrating bunker of automatic feeding machine is suitable for reading corresponding with disintegrating machine, bottom, disintegrating machine exit position connects the division two-way valve, and division two-way valve one tunnel connects abandons material pipe, another road connection reduction device; Abandon material pipe outlet connection and abandon the material receiving hopper; In reduction device, be provided with two feed bins, the shared slide valve of bin outlet is placed two below and is connect the sample bottle.
The sample preparation workstation also can adopt the form of multiple stage crushing division, adopt jaw crusher and two kinds of form disintegrating machines of double-roll crusher, jaw crusher all is furnished with vertical bucket elevator and automatic feeding machine with double-roll crusher, is provided with oblique bucket elevator between jaw crusher and double-roll crusher; The jaw crusher bottom connects two-way valve, two-way valve exports one the tunnel and connects and to abandon material pipe, the corresponding tiltedly winnowing pan of bucket elevator bottom of another way outlet position that connects material, tiltedly the corresponding double-roll crusher in the winnowing pan batch turning position on bucket elevator top is suitable for reading, and the double-roll crusher bottom is provided with the reduction device that material is carried out division once more.
Automatic delivery unit by main conveyer, empty bottle conveyer, go out material unit and form, main conveyer is installed in the below of six disintegrating machines direction in upright arrangement, form by logistics dolly, wire rope, guide wheel, stretching pulley, guide wheel group, active friction wheel, motor, logistics dolly both ends open, be arranged on the wire rope, wire rope is by guide wheel, stretching pulley, active friction wheel guiding, and active friction wheel connects motor; Be provided with fixedly bar code scanner at the middle part of main conveyer, fixedly bar code scanner is arranged on the support; End at main conveyer is provided with the empty bottle conveyer, the trend of empty bottle conveyer moves towards identical with main conveyer, form by feed belt, stop gauge, pusher, the feed belt both sides are provided with stop gauge, two empty bottles can be set on the feed belt, pusher is vertical with the trend of main conveyer, is used for two empty bottles are shifted onto on the main conveyer; Go out material unit and be positioned at the fixedly rear end of bar code scanner, the front end of empty bottle conveyer, going out material unit is made up of discharging platform and two pneumatic bottle pushing apparatus, discharging platform and pneumatic bottle pushing apparatus material bottle be perpendicular to the working line of main conveyer, and be positioned at the working line both sides of main conveyer.
Control module is a core component with the PLC control system, comprise data acquisition, system's control, guidance panel, labelling machine control, ink jet numbering machine control, packaging machine control, seven parts of computer supervisory control system, the PLC control system communicates by fieldbus and above-mentioned part.
Compared with prior art, the beneficial effects of the utility model are:
1, improve the automatization level of sample making course, finish starting material ore automatic charging, fragmentation, division, canned, approved sample, information Recognition coding automatically, abandon operation such as sample collection, operating process is easy, has improved working environment, has guaranteed the fabricating quality of sample;
2, reduce the manually-operated error, improve sample preparation result's reliability and science;
3, reduce hand labor intensity, improve working environment, reduce personal injury;
4, increase work efficiency, reduce operating cost, raise the management level.
Description of drawings
Fig. 1 is a sample preparation workstation structural representation;
Fig. 2 is the structural drawing of reduction device;
Fig. 3 is the structural representation of associating sample preparation workstation;
Fig. 4 is the structural front view of automatic delivery unit;
Fig. 5 is the structure vertical view of automatic delivery unit;
The structured flowchart of Fig. 6 control module.
Embodiment
With Fig. 1-Fig. 7, coal coking automatic sample preparation system, this system comprises sample preparation workstation, automatic delivery unit, goes out material unit, control module, control by control module, make sample preparation workstation, automatic delivery unit, the interlock of discharging sequence of unit, the starting material ore is finished automatic charging, fragmentation, division, automatic transport, approved sample, information Recognition coding, abandoned the sample collection.
See Fig. 1, the sample preparation workstation is made of vertical bucket elevator 1, automatic feeding machine 3, disintegrating machine 4, reduction device 6, automatic feeding machine 3 is positioned at 2 bottoms, winnowing pan batch turning position of hoisting gear, the vibrating bunker of automatic feeding machine is suitable for reading corresponding with disintegrating machine 4, bottom, disintegrating machine 4 exit position connects division two-way valve 5, and division two-way valve 5 one tunnel connects abandons material pipe 9, another road connection reduction device 6; Abandon the 9 outlet connections of material pipe and abandon the material receiving hopper; See Fig. 2, in reduction device 6, be provided with two feed bins 13, the shared slide valve 7 of feed bin 13 outlets is placed two below and is connect sample bottle 8.
See Fig. 3, the sample preparation workstation also can adopt the form of multiple stage crushing division, adopt jaw crusher 4-1 and two kinds of form disintegrating machines of double-roll crusher 4-2, jaw crusher 4-1 all is furnished with vertical bucket elevator and automatic feeding machine with double-roll crusher 4-2, is provided with oblique bucket elevator 10 between jaw crusher 4-1 and double-roll crusher 4-2; Jaw crusher 4-1 bottom connection two-way valve 5 ', two-way valve 5 ' outlet one tunnel connects abandons material pipe 9, the corresponding tiltedly winnowing pan of bucket elevator 10 bottoms of another way outlet position 11 that connects material, tiltedly the winnowing pan batch turning position 12 corresponding double-roll crusher 4-2 on bucket elevator 10 tops are suitable for reading, the double-roll crusher bottom be provided with material carry out the reduction device 6 of division once more '.
See Fig. 4, Fig. 5, the effect of automatic delivery unit is the automatic transport that realizes the material bottle, carry the material bottle wait position to be sent to the disintegrating machine station by empty bottle, by broken station the material bottle of interior dress sample is brought back to out the material unit position again, automatic delivery unit is by main conveyer, the empty bottle conveyer, going out material unit forms, main conveyer is installed in the below of six disintegrating machines direction in upright arrangement, by logistics dolly 20, wire rope 24, guide wheel 21, stretching pulley 22, guide wheel group 18, active friction wheel 17, motor 23 is formed, logistics dolly 20 both ends opens, be arranged on the wire rope 24, the logistics dolly has stop means, guarantee can be fixed on accurate position when empty bottle moves on the logistics dolly, and with wire rope move to disintegrating machine finished product sample canned mouthful under.Wire rope 24 is by guide wheel 21, stretching pulley 22, active friction wheel 17 guiding, and active friction wheel 17 connects motor 23; Be provided with fixedly bar code scanner 19 at the middle part of main conveyer, be used for scanning the state of the bottle of filling sample, fixedly bar code scanner 19 is arranged on the support 28.End at main conveyer is provided with the empty bottle conveyer, and the empty bottle conveying device adopts belt to transmit, and in order to realize providing the empty bottle of expecting to automatic delivery unit, the material bottle is sent to empty bottle by the empty bottle start bit transmits the wait position.The trend of empty bottle conveyer moves towards identical with main conveyer, by transmission line body 14, send bottle cylinder 15, a retaining bottle cylinder 16 to form, the power of transmission line body 14 is from transmission line body motor 30, be provided with vertical with the trend of main conveyer sent bottle cylinder 15 at the empty bottle feed position place of automatic delivery unit, close on and send bottle cylinder 15 to be provided with retaining bottle cylinder 16, the empty bottle conveyer is fixed on the support 28 by bent plate is installed.Go out material unit and be positioned at the fixedly rear end of bar code scanner 19, the front end of empty bottle conveyer, going out material unit is made up of discharging platform 25 and two pneumatic bottle pushing apparatus 26, discharging platform 25 and pneumatic bottle pushing apparatus 26 are perpendicular to the working line of main conveyer, and be positioned at the working line both sides of main conveyer, two pneumatic bottle pushing apparatus direction of motion are opposite, wherein a cover is directly shifted the sampling jar after canned onto on the platform in district to be tested (as the experiment sample), another set ofly shift the sampling jar after canned onto on another platform (as the storage sample sample), wait for and manually sealing that the bottleneck of will taking a sample heat-sealing back is preserved.
Control module is a core component with the PLC control system, comprise data acquisition, system's control, guidance panel, labelling machine control, ink jet numbering machine control, packaging machine control, seven parts of computer supervisory control system, the PLC control system communicates by fieldbus and above-mentioned part.
Data acquisition is that on-the-spot each detection signal is collected in the PLC control system, and the technical measures of collection are that the electric weight detection signal with the scene is sent in the PLC control system by cable.
System control mainly is to realize the switching value logic control, requires the motion that comes control executing mechanism (cylinder) by solenoid valve according to the logic of technology.
Guidance panel provides the platform of information interaction for operator and machine.
Labelling machine control is to be used for the good bottle for material of division is carried out adhesive label, saves personnel's participation and the time.Realize the communication of labelling machine and PLC control system by the mode of wiring.
Ink jet numbering machine control is used for label on the good bottle for material of division is carried out mark, can accomplish spray printing accurately, has avoided artificial makeing mistakes.Realize communication between ink jet numbering machine and the PLC control system by the RS232 interface.
Packaging machine control is to be used for the good bottle for material of division is encapsulated, and saves personnel's participation and the time.Realize the communication of packaging machine and PLC control system by the mode of wiring.
Computer supervisory control system is used for the record of material division is gathered and preserved, and can print at any time or regularly.Accomplish record accurately, avoided artificial makeing mistakes.Realize communication between computing machine and the PLC control system by RS232 or RS485 interface (optional).
Claims (5)
1, coal coking automatic sample preparation system is characterized in that, this system comprises sample preparation workstation, automatic delivery unit, goes out material unit, control module, by the control of control module, makes sample preparation workstation, automatic delivery unit, the interlock of discharging sequence of unit.
2, coal coking automatic sample preparation system according to claim 1, it is characterized in that, the sample preparation workstation is made of bucket elevator, automatic feeding machine, disintegrating machine, reduction device, automatic feeding machine is positioned at the bottom, winnowing pan batch turning position of hoisting gear, the vibrating bunker of automatic feeding machine is suitable for reading corresponding with disintegrating machine, bottom, disintegrating machine exit position connects the division two-way valve, and division two-way valve one tunnel connects abandons material pipe, another road connection reduction device; Abandon material pipe outlet connection and abandon the material receiving hopper; In reduction device, be provided with two feed bins, the shared slide valve of bin outlet is placed two below and is connect the sample bottle.
3, coal coking automatic sample preparation system according to claim 1, it is characterized in that, the sample preparation workstation also can adopt the form of multiple stage crushing division, adopt jaw crusher and two kinds of form disintegrating machines of double-roll crusher, jaw crusher all is furnished with vertical bucket elevator and automatic feeding machine with double-roll crusher, is provided with oblique bucket elevator between jaw crusher and double-roll crusher; The jaw crusher bottom connects two-way valve, two-way valve exports one the tunnel and connects and to abandon material pipe, the corresponding tiltedly winnowing pan of bucket elevator bottom of another way outlet position that connects material, tiltedly the corresponding double-roll crusher in the winnowing pan batch turning position on bucket elevator top is suitable for reading, and the double-roll crusher bottom is provided with the reduction device that material is carried out division once more.
4, coal coking automatic sample preparation system according to claim 1, it is characterized in that, automatic delivery unit by main conveyer, empty bottle conveyer, go out material unit and form, main conveyer is installed in the below of six disintegrating machines direction in upright arrangement, form by logistics dolly, wire rope, guide wheel, stretching pulley, guide wheel group, active friction wheel, motor, logistics dolly both ends open, be arranged on the wire rope, wire rope is by guide wheel, stretching pulley, active friction wheel guiding, and active friction wheel connects motor; Be provided with fixedly bar code scanner at the middle part of main conveyer, fixedly bar code scanner is arranged on the support; End at main conveyer is provided with the empty bottle conveyer, the trend of empty bottle conveyer moves towards identical with main conveyer, send a bottle cylinder, retaining bottle cylinder to form by the transmission line body, the power of transmission line body is from transmission line body motor, be provided with vertical with the trend of main conveyer sent a bottle cylinder at the empty bottle feed position place of automatic delivery unit, close on and send a bottle cylinder to be provided with retaining bottle cylinder, the empty bottle conveyer is fixed on the support by bent plate is installed; Go out material unit and be positioned at the fixedly rear end of bar code scanner, the front end of empty bottle conveyer, going out material unit is made up of discharging platform and two pneumatic bottle pushing apparatus, discharging platform and pneumatic bottle pushing apparatus material bottle be perpendicular to the working line of main conveyer, and be positioned at the working line both sides of main conveyer.
5, coal coking automatic sample preparation system according to claim 1, it is characterized in that, control module is a core component with the PLC control system, comprise data acquisition, system's control, guidance panel, labelling machine control, ink jet numbering machine control, packaging machine control, seven parts of computer supervisory control system, the PLC control system communicates by fieldbus and above-mentioned part.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008200120060U CN201181266Y (en) | 2008-04-10 | 2008-04-10 | Coal coking automatic sample-production system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008200120060U CN201181266Y (en) | 2008-04-10 | 2008-04-10 | Coal coking automatic sample-production system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201181266Y true CN201181266Y (en) | 2009-01-14 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2008200120060U Expired - Fee Related CN201181266Y (en) | 2008-04-10 | 2008-04-10 | Coal coking automatic sample-production system |
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| Country | Link |
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| CN (1) | CN201181266Y (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102095883A (en) * | 2010-11-30 | 2011-06-15 | 辽宁同辉科技发展有限公司 | Automatic crushing and grinding type sample preparing workstation |
| CN105424443A (en) * | 2015-12-23 | 2016-03-23 | 湖南万通科技有限公司 | Sample producing device |
| CN112076821A (en) * | 2020-09-16 | 2020-12-15 | 湖南柿竹园有色金属有限责任公司 | Novel jaw crusher capable of crushing twice |
-
2008
- 2008-04-10 CN CNU2008200120060U patent/CN201181266Y/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102095883A (en) * | 2010-11-30 | 2011-06-15 | 辽宁同辉科技发展有限公司 | Automatic crushing and grinding type sample preparing workstation |
| CN102095883B (en) * | 2010-11-30 | 2013-03-06 | 辽宁同辉科技发展有限公司 | Automatic crushing and grinding type sample preparing workstation |
| CN105424443A (en) * | 2015-12-23 | 2016-03-23 | 湖南万通科技有限公司 | Sample producing device |
| CN112076821A (en) * | 2020-09-16 | 2020-12-15 | 湖南柿竹园有色金属有限责任公司 | Novel jaw crusher capable of crushing twice |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20090114 Termination date: 20170410 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |