CN216186600U - Automatic material collecting device - Google Patents
Automatic material collecting device Download PDFInfo
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- CN216186600U CN216186600U CN202122804000.5U CN202122804000U CN216186600U CN 216186600 U CN216186600 U CN 216186600U CN 202122804000 U CN202122804000 U CN 202122804000U CN 216186600 U CN216186600 U CN 216186600U
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Abstract
The utility model discloses an automatic material collecting device, wherein at least one roller line comprises a plurality of rotatable transmission rollers for conveying a sample collecting barrel along a conveying direction, a drag chain assembly is arranged at the upper part of a first frame and is vertical to the conveying direction, the drag chain assembly comprises a stepping motor arranged at the tail end, a clamping jaw is fixed on a pressing cylinder, and the clamping jaw is provided with a sample collecting information encoder; the jacking cylinder is in the jacking state, and the platform of weighing parallel and level in the roller line of weighing, when the jacking cylinder is in non-jacking state, the weighing platform is less than the roller line. This automatic device that gathers materials improves automation, need not manual operation and raises the efficiency.
Description
Technical Field
The utility model relates to the technical field of feeding and weighing, in particular to an automatic material collecting device.
Background
All big colliery, coal preparation factory and power plant, coke-oven plant in the whole country have proposed automation, intelligent requirement to current sampling, collection appearance, system appearance technique for improving sampling work efficiency, promotion operating quality, and wherein sampling and system appearance link all has comparatively ripe automatic product, and collection appearance link still uses manual work as the owner, places collection appearance bucket under automatic sampling equipment discharge gate, connects to be full and trades the bucket and carries to the system appearance indoor by the manual work and carry and make the appearance. And an automatic sample collecting device is also adopted, such as an ore separating and sample retaining machine and the like, so as to collect samples, four to eight sample retaining barrels are arranged on the ore separating and sample retaining machine, and materials are collected by rotating the sample retaining barrels to a feeding port. The sample retention machine cannot realize automatic barrel feeding and discharging because the sample retention barrel taking and placing needs to be manually finished in a shutdown state, and the working efficiency and the automation level are lower.
The above information disclosed in this background section is only for enhancement of understanding of the background of the utility model and therefore it may contain information that does not form the prior art that is well known to those of ordinary skill in the art.
SUMMERY OF THE UTILITY MODEL
In order to solve the existing problems, the utility model discloses an automatic material collecting device which is used for improving automation, does not need manual operation and improves efficiency.
In order to achieve the above purpose, the utility model provides the following technical scheme:
the automatic material collecting device of the utility model comprises:
at least one roller line comprising a plurality of rotatable drive rollers for transporting the sample collection buckets in a transport direction,
a first blocking limit switch arranged on the roller line,
a first blocking limit plate which is arranged on the roller line in a lifting way,
a second blocking limit switch arranged on the roller line,
a second stopping limit plate which is arranged on the roller line in a lifting way,
a third blocking limit switch arranged on the roller line,
a third stopping limit plate which is arranged on the roller line in a lifting way,
a cover opening and sealing unit, which comprises,
a sample collection barrel positioning structure located near the second blocking limit switch and/or near the third blocking limit switch,
a first frame spanning the roll line,
a drag chain assembly arranged on the upper part of the first frame and vertical to the conveying direction, the drag chain assembly comprises a stepping motor arranged at the tail end,
a lifting cylinder fixed to the tow chain assembly,
a pressing cylinder fixed to the lifting cylinder,
a clamping jaw fixed to the pressing cylinder,
a feeding unit which feeds the materials to the sample collecting barrel;
an automatic weighing unit installed right below the roll line, the automatic weighing unit including,
a jacking cylinder is arranged on the top of the frame,
a weighing lifting frame which is supported at the top end of the jacking cylinder,
a load cell supported by the weight lifting frame,
the weighing platform is supported on the weighing sensor, when the jacking cylinder is in a jacking state, the weighing platform is flush with the roller line, and when the jacking cylinder is in a non-jacking state, the weighing platform is lower than the roller line;
and the PLC control unit is electrically connected with the first blocking limit switch, the second blocking limit switch, the third blocking limit switch, the first blocking limit plate, the second blocking limit plate, the third blocking limit plate, the cover opening packaging unit, the feeding unit and the automatic weighing unit.
In the automatic material collecting device, the feeding unit comprises,
a second frame which is provided with a plurality of second frames,
a buffer bin fixed on the second frame for containing the materials to be subpackaged,
the vibration feeding groove comprises a feeding hole fixed on the second frame and a discharging hole suspended above the roller line, the feeding hole is communicated with the buffer bin, the height of the discharging hole is lower than that of the feeding hole,
a vibration motor that fixes and vibrates the vibration feeding groove.
In the automatic material collecting device, the PLC control unit is provided with an audible and visual alarm mechanism.
In the automatic material collecting device, at least one roller line comprises,
the first roller line comprises a plurality of first transmission rollers which are arranged in parallel, the first transmission rollers rotate towards a first direction under the driving of a first motor,
the second roller line comprises a plurality of second transmission rollers which are arranged in parallel, the first transmission rollers are driven by a second motor to rotate in a second direction opposite to the first direction, the second roller line and the first roller line are arranged in parallel, the heads of the second roller line and the first roller line are aligned, and the heads of the second roller line and the first roller line are connected through a turning roller.
In the automatic material collecting device, the steering roller is vertical to the transmission roller.
In the automatic material collecting device, a push rod mechanism is vertically arranged on the outer side of the head of the first roller line and comprises a push rod bin and a pneumatic push rod hidden in the push rod bin, and when the sample collecting barrel moves to the head of the first roller line, the pneumatic push rod stretches out to push the sample collecting barrel to be transferred to the head of the second roller line.
In the automatic material collecting device, the end part of the pneumatic push plate is provided with a circular arc-shaped deviation-preventing push plate, and the circular arc-shaped deviation-preventing push plate is matched with the radian of the barrel body of the sample collecting barrel.
In the automatic material collecting device, the roller line corresponding to the weighing platform is inclined downwards from the tail part to the conveying direction.
In the automatic material collecting device, the sample collecting barrel is provided with a coding information module, and the clamping jaw is provided with an IC card for identifying the coding information module.
In the automatic material collecting device, the first blocking limit switch, the first blocking limit plate, the second blocking limit switch, the second blocking limit plate, the third blocking limit switch and the third blocking limit plate are sequentially arranged in the conveying direction.
In the technical scheme, the automatic material collecting device provided by the utility model has the following beneficial effects: the full-automatic barrel feeding, sample collecting, weighing, packaging, encrypting and barrel discharging device can complete the full-automatic whole process of barrel feeding, sample collecting, weighing, packaging, encrypting and barrel discharging, has a reasonable system structure and stable performance, is suitable for severe field environments, and is easy to maintain and overhaul. The equipment is automatically controlled by a PLC (programmable logic controller) industrial programmable controller, adopts a feeding, weighing, packaging and encrypting integrated design scheme, improves the intelligent level of the system, effectively solves the problems of non-transparent flow, man-made cheating, incapability of intelligently collecting samples and the like in the use process of the traditional equipment, ensures that the business flow is open, transparent, traceable and cheating-proof, reduces management bugs and reduces quality disputes. The system has the functions of automatic positioning identification, automatic sample coding, sound-light alarm and the like. The utility model improves the automation level, does not need manual operation and improves the efficiency, does not influence the normal conveying and passing of the sample collecting barrel, realizes continuous and efficient aggregate weighing, and can generate obvious benefits when being applied to the sampling of bulk material samples in the industries of coal, ore, chemical industry and the like.
Drawings
In order to more clearly illustrate the embodiments of the present application or technical solutions in the prior art, the drawings needed to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments described in the present invention, and other drawings can be obtained by those skilled in the art according to the drawings.
FIG. 1 is a schematic structural view of an automatic material collecting apparatus according to an embodiment of the present invention;
FIG. 2 is a schematic structural view of an automatic material collecting apparatus according to an embodiment of the present invention;
FIG. 3 is a schematic plan view of an automated collection device according to one embodiment of the present invention;
FIG. 4 is a schematic side view of an automated collection device according to one embodiment of the utility model;
FIG. 5 is a schematic side view of an automated collection device according to one embodiment of the utility model;
fig. 6 is a schematic structural view of an uncapping packing unit of an automatic collecting apparatus according to an embodiment of the present invention;
fig. 7 is a schematic structural diagram of a push rod mechanism of an automatic material collecting device according to an embodiment of the utility model.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings of the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention.
Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the utility model, as claimed, but is merely representative of selected embodiments of the utility model. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like, indicate orientations and positional relationships based on those shown in the drawings, and are used only for convenience of description and simplicity of description, and do not indicate or imply that the equipment or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be considered as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally formed; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
In the present invention, unless otherwise expressly stated or limited, "above" or "below" a first feature means that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact with each other via another feature therebetween. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.
In order to make the technical solutions of the present invention better understood, those skilled in the art will now describe the present invention in further detail with reference to the accompanying drawings.
As shown in fig. 1-7, in one embodiment, in an automatic material collecting apparatus of the present invention,
at least one roller line comprising a plurality of rotatable drive rollers 3 for conveying the sample collection buckets 10 in a conveying direction,
a first blocking limit switch 4 arranged on the roller line to detect that the sample collection barrel 10 reaches a first position and send a first arrival signal,
a first blocking and limiting plate 5 which is arranged on the roller line in a lifting way so as to block or release the sample collection barrel 10 behind the sample collection barrel 10 reaching the first position,
a second blocking limit switch 6 arranged on the roller line to detect that the sample collection barrel 10 reaches a second position and send a second arrival signal,
a second stop limit plate 7 which is arranged on the roller line in a lifting way so as to stop or release the sample collection barrel 10 reaching the second position;
a third blocking limit switch 8 arranged on the roller line to detect that the sample collection barrel 10 reaches a third position and send a third arrival signal,
a third blocking and limiting plate 9 which is arranged on the roller line in a lifting way so as to block or release the sample collection barrel 10 reaching a third position;
a cover opening and sealing unit, which comprises,
the sample collection barrel positioning structure 33 is positioned near the second blocking limit switch 6 and/or near the third blocking limit switch 8, the position of the sample collection barrel is fixed by using the cylinder and the positioning clamping jaw, accurate positioning is realized, the clamping jaw cannot deviate when the cylinder clamps, and the fault probability m is reduced
A first frame 11 crossing the roller line and located above the second position,
a drag chain assembly 12 which is arranged on the upper part of the first frame 11 and is vertical to the conveying direction, wherein the drag chain assembly 12 comprises a moving block and a stepping motor 29 arranged at the tail end,
a lifting cylinder 13 fixed to the moving block,
a pressing cylinder fixed to the lifting cylinder 13,
the clamping jaw 14 is fixed on the pressing cylinder, the clamping jaw 14 is provided with a sample collecting information encoder, the sample collecting information encoder completes information collecting actions simultaneously when the clamping jaw descends, and the lifting cylinder 13, the pressing cylinder and the clamping jaw 14 move back and forth along the drag chain assembly 12 along with the moving block under the driving of the stepping motor 29;
a feeding unit which feeds the materials to the sample collecting barrel;
an automatic weighing unit installed right below the roll line, the automatic weighing unit including,
a jacking-up cylinder 15 is arranged on the upper portion of the frame,
a weighing lifting frame which is supported at the top end of the jacking cylinder 15,
a load cell supported by the weight lifting frame,
the weighing platform is supported on the weighing sensor, when the jacking cylinder 15 is in a jacking state, the weighing platform is flush with the roller line, and when the jacking cylinder 15 is in a non-jacking state, the weighing platform is lower than the roller line; when the weighing platform is lifted, the distance between the sample collection barrel and the sample chute is shortened during weighing, dust is reduced, and the breakage of materials in the falling process is reduced due to the shortened distance;
and the PLC control unit is electrically connected with the first blocking limit switch 4, the second blocking limit switch 6, the third blocking limit switch 8, the first blocking limit plate 5, the second blocking limit plate 7, the third blocking limit plate 9, the cover opening packaging unit, the feeding unit and the automatic weighing unit.
In a preferred embodiment of the automatic material collecting device, the feeding unit comprises,
the second frame 16 is provided with a second frame,
a buffer bin 17 fixed on the second frame 16 to contain the material to be dispensed,
a vibration feeding groove 18 which comprises a feeding hole 20 fixed on the second frame 16 and a discharging hole 21 suspended above the roller line, wherein the feeding hole 20 is communicated with the buffer bin 17, the height of the discharging hole 21 is lower than that of the feeding hole 20,
a vibration motor 19 which fixes and vibrates the vibratory feeding trough 18.
In the preferred embodiment of the automatic material collecting device, in response to the first arrival signal, the PLC control unit controls the first blocking restriction plate 5 to be lifted to block the sample collection barrel 10 behind the sample collection barrel 10 arriving at the first position,
in response to the second arrival signal, the PLC control unit controls the second blocking limiting plate 7 to be lifted to block the sample collecting barrel 10 arriving at the second position and controls the uncovering packaging unit to separate the barrel cover of the sample collecting barrel 10,
when the clamping jaws 14 separate the sample collection barrel 10 from the barrel cover, the PLC control unit controls the second stop limiting plate 7 to fall down to let the sample collection barrel 10 at the second position pass,
when the sample collecting barrel 10 reaches the weighing platform, the PLC control unit sends a feeding signal or a material stopping signal to the feeding unit based on the weight data of the weighing sensor,
in response to the third arrival signal, the PLC control unit controls the third blocking limiting plate 9 to be lifted to block the sample collection barrel 10 arriving at the third position and controls the uncovering and packaging unit to press the barrel cover onto the sample collection barrel 10.
In the preferred embodiment of the automatic material collecting device, the PLC control unit controls the first blocking limiting plate 5 to fall down to clear the sample collecting barrel 10 in response to the second arrival signal, the feeding signal or the material stopping signal, and the sample collecting information encoder encrypts the sample collecting barrel 10 in response to the third arrival signal.
In the preferred embodiment of the automatic material collecting device, at least one roller line comprises,
a first roller line 1 which comprises a plurality of first driving rollers 3 arranged in parallel, wherein the first driving rollers 3 are driven by a first motor 22 to rotate towards a first direction,
the second roller line 2 comprises a plurality of second transmission rollers 3 which are arranged in parallel, the first transmission rollers 3 are driven by a second motor 23 to rotate in a second direction opposite to the first direction, the second roller line 2 and the first roller line 1 are arranged in parallel, the heads of the second roller line and the first roller line are aligned, and the heads of the second roller line and the first roller line are connected through a turning roller 30.
In the preferred embodiment of the automatic collecting device, the push rod mechanism 24 is vertically arranged outside the head of the first roller line 1, the push rod mechanism 24 comprises a push rod bin and a pneumatic push rod hidden in the push rod bin, and when the sample collecting barrel 10 moves to the head of the first roller line 1, the pneumatic push rod extends out to push the sample collecting barrel 10 to be transferred to the head of the second roller line 2.
In the preferred embodiment of the automatic material collecting device, the first blocking limit switch 4, the first blocking limit plate 5, the second blocking limit switch 6, the second blocking limit plate 7, the third blocking limit switch 8 and the third blocking limit plate 9 are sequentially arranged in the conveying direction.
In the preferred embodiment of the automatic material collecting device, the third position is inclined downwards to the tail part of the roller line.
In the preferred embodiment of the automatic material collecting device, the sample collecting barrel is provided with a coding information module, and the clamping jaw 14 is provided with an IC card for identifying the coding information module.
In one embodiment, the automatic material collecting device comprises a roller line, an uncovering packaging unit, an automatic weighing unit, a feeding unit, a sample collecting barrel 10 and a PLC control unit, wherein the roller line comprises a first roller line 1, a second roller line 2, an anti-deviation rectifying baffle 26, a push rod mechanism 24 and a plurality of blocking limit switches, blocking limit plates and proximity switches; deviation-preventing and correcting baffles 26 are arranged at the peripheral edges of the first roller line 1 and the second roller line 2; the first roller line 1 and the second roller line 2 are arranged in parallel, the heads of the first roller line 1 and the second roller line 2 are parallel and level, the transmission roller 3 of the first roller line 1 is driven by the first motor 22 to rotate towards the head of the roller line, the transmission roller 3 of the second roller line 2 is driven by the second motor 23 to rotate towards the reverse direction of the head of the roller line, the sample collecting barrel 10 is placed on the roller line, an empty barrel moves towards the head from the tail of the first roller line 1, and a full barrel after sample collection moves out from the head of the second roller line 2 towards the tail; the head of the first roller line 1 is connected with the head of the second roller line 2 through a turning roller 30, and the turning roller 30 is perpendicular to the rollers of the roller lines at an angle of 90 degrees; in order to prevent relative displacement, the bottoms of the first roller line 1 and the second roller line 2 are fixedly connected through bolts, the outer sides of the heads of the two roller lines are connected through an anti-deviation rectifying baffle 26, and a first proximity switch 27 and a second proximity switch 28 are respectively arranged on the anti-deviation rectifying baffle 26 corresponding to the central axes of the two roller lines and used for identifying whether the sample collecting barrel 10 moves to the head positions of the two roller lines; there is push rod mechanism 24 perpendicularly arranged outside the head of first roller line 1, and push rod mechanism 24 includes push rod storehouse and the pneumatic push rod of hiding in the push rod storehouse, and push rod mechanism 24's main function is: when the sample collecting barrel 10 moves to the head position of the first roller line 1, the pneumatic push rod in the push rod mechanism 24 stretches out to push the sample collecting barrel 10 to be transferred to the head position of the second roller line 2, the head of the second roller line 2 is a material receiving weighing position, the arc-shaped baffle at the forefront of the pneumatic push rod is an automatic deviation rectifying device and is called as a deviation-preventing push plate 25, and the arc is matched with the radian of the barrel body of the sample collecting barrel 10 to ensure that the sample collecting barrel 10 is not deviated.
A section of the first roller line 1, which is close to the push rod mechanism 24, is named as a barrel entering and cover opening station, the barrel entering and cover opening station has a length which is enough to stop one sample collecting barrel 10, a first blocking limit switch 4 and a second blocking limit switch 6 are sequentially arranged on an anti-deviation rectifying baffle 26 at the outer side of the barrel entering and cover opening station, and the distance between the first blocking limit switch 4 and the second blocking limit switch 6 is at least half of the distance of the sample collecting barrel 10; a first blocking limiting plate 5 is arranged under the first roller line 1 adjacent to the first blocking limiting switch 4 in a hidden mode, when the first blocking limiting switch 4 senses that one sample collecting barrel 10 passes through, relevant information is fed back to the PLC control unit, the PLC control unit controls the first blocking limiting plate 5 to ascend, the sample collecting barrels 10 queued behind are blocked from continuing to advance, the first blocking limiting plate 5 cannot fall down until the sample collecting barrels 10 finish receiving, packaging and encryption and move out of the automatic weighing unit, a second sample collecting barrel 10 is permitted to pass through, and the process is repeated repeatedly; a second blocking limiting plate 7 is arranged at the bottom of the first roller line 1 which is at a distance larger than one barrel body distance from the first blocking limiting plate 5 along the advancing direction of the sample collecting barrel 10 on the barrel inlet and cover opening station in a hidden manner, the second blocking limiting plate 7 and the second blocking limiting switch 6 have a half barrel body distance, when the second blocking limiting switch 6 senses that one sample collecting barrel 10 passes through, relevant information is fed back to the PLC control unit, the PLC control unit controls the second blocking limiting plate 7 to lift up to block the sample collecting barrel 10 to continue to advance, after the sample collecting barrel 10 stops stably, the position where the sample collecting barrel 10 stops stably comprises the positions of the first blocking limiting plate 5 and the second blocking limiting plate 7, namely the length of the barrel inlet and cover opening station, the password barrel is opened by the cover opening packaging unit after being lifted by the cover opening packaging unit, the second blocking limiting plate 7 falls down, and the empty barrel with the password cover removed continues to advance to the head of the first roller line 1, after the first proximity switch 27 senses the empty barrel, relevant information is fed back to the PLC control unit, and the PLC control unit controls the pneumatic push rod hidden in the push rod bin to extend out to push the empty barrel to move to the head of the second roller line 2;
corresponding to a barrel inlet and cover opening station, the position of the second roller line 2 is named as a barrel gland and outlet station, a third blocking limit switch 8 is arranged on an anti-deviation and deviation-correcting baffle 26 at the outer side of the barrel gland and outlet station, the position which is parallel to the blocking limit switch 2 is parallel to the bottom of the roller line adjacent to the third blocking limit switch 8, a third blocking limit plate 9 is arranged at the bottom of the roller line in a hidden mode, when the third blocking limit switch 8 senses that a sample collection barrel 10 filled with samples passes through, relevant information is fed back to a PLC control unit, the PLC control unit controls the third blocking limit plate 9 to lift up to block the sample collection barrel 10 from continuing to advance, and after the sample collection barrel 10 is static, a cover opening packaging unit is waited to carry a sample collection barrel 10 cover to cover the sample collection barrel for encryption; the part of the second roller line 2 at the material receiving weighing position and the pressing cover barrel discharging position is designed horizontally, the rollers are driven to rotate through a motor, the roller is designed to be inclined from the pressing cover barrel discharging position to the tail part of the roller line, after the password barrel is covered and encrypted, the third blocking limiting plate 9 falls down, and the password barrel automatically slides to the tail part of the second roller line 2 by means of self gravity; on the second roller line 2 outside deviation prevention baffle 26 apart from gland play bucket station ladle body distance, be provided with password bucket inductive switch, the collection appearance bucket 10 of accomplishing all the procedures of gathering materials can exist on second roller line 2 temporarily, static more than the certain time in password bucket inductive switch's response within range when a certain collection appearance bucket 10, show that second roller line 2 has arranged full password bucket, can't continue to accept new bucket again, password bucket inductive switch is to PLC the control unit feedback relevant information promptly, PLC the control unit control acousto-optic warning mechanism sends out the bucket full signal to operating personnel, remind operating personnel in time to remove collection appearance bucket 10 that has already gathered the sample.
In one embodiment, the uncovering packaging unit comprises a first frame 11, a drag chain assembly 12, a stepping motor 29, a lifting cylinder 13, a pressing cylinder, a clamping jaw 14, an IC card and a sample collecting information encoder, wherein the first frame 11 spans two roller lines and is positioned right above a barrel inlet uncovering station and a barrel pressing outlet station, the drag chain assembly 12 is arranged at the upper part of the first frame 11 and is vertical to the direction of the roller lines, the stepping motor 29 is arranged at the tail end of the drag chain assembly 12, the lifting cylinder 13 is fixed below a moving block of the drag chain assembly 12, the pressing cylinder is fixed below the lifting cylinder 13, the clamping jaw 14 is fixed below the pressing cylinder, and the IC card and the sample collecting information encoder are fixed in the clamping jaw 14; the lifting cylinder 13, the pressing cylinder and the clamping jaw 14 move back and forth along the direction of the drag chain component 12 along with the moving block under the driving of the stepping motor 29; the uncovering packaging unit has the main functions that when an empty barrel with a sample collecting barrel 10 cover is stopped on a barrel inlet uncovering station after being blocked by a second blocking limiting plate 7 on a first roller line 1, a step motor 29 drives a drag chain assembly 12 to drive a lifting cylinder 13, a pressing cylinder and a clamping jaw 14 to move to the position right above the sample collecting barrel 10, the lifting cylinder 13 drives the pressing cylinder and the clamping jaw 14 to fall and contact the sample collecting barrel 10 cover, an IC card automatically identifies and decrypts the sample collecting barrel 10 cover, the clamping jaw 14 hooks the sample collecting barrel 10 cover, and the lifting cylinder 13 retracts to drive the sample collecting barrel 10 cover to rise; the second stops limiting plate 7 and falls down, the empty bucket continues to move forward, the uncapping packaging unit carries the sample collecting bucket 10 cover to move to the position above the gland discharging station of the second roller line 2, the third stops limiting plate 9 to stop and stay on the gland discharging station after the empty bucket finishes receiving and weighing at the head of the second roller line 2 (receiving and weighing position), the lifting cylinder 13 drives the pressing cylinder and the clamping jaw 14 to fall down, the sample collecting bucket 10 cover is placed on the bucket opening, the pressing cylinder drives the clamping jaw 14 to slightly press the sample collecting bucket 10 cover, the sample collecting bucket 10 cover completely fastens the bucket opening, the IC card writes the password into a chip in the sample collecting bucket 10 cover, and the sample collecting information encoder automatically generates codes and writes the codes into an RFIC card in the sample collecting bucket 10 cover according to information such as the unit, single time, batch, weight, time and the like of the receiving PLC control unit.
In one embodiment, the automatic weighing unit comprises a jacking cylinder 15, a weighing lifting frame fixed on the jacking cylinder 15, a weighing platform fixed on the weighing lifting frame and a weighing sensor; the automatic weighing unit is arranged under the head of the second roller line 2 in a concealed mode, falls down and is concealed when not in work, rises to support the sample collecting barrel 10 when in weighing, the precision is not influenced by the roller line, and the automatic weighing unit is provided with a precision checking function; when the push rod mechanism 24 pushes the uncovered empty barrel to the head position of the second roller line 2, the second proximity switch 28 feeds back relevant information to the PLC control unit after sensing the empty barrel, the PLC control unit controls the jacking cylinder 15 to jack the weighing lifting frame, the empty barrel falls on the weighing platform and is suspended, the weighing sensor automatically peels off and uploads weight information to the PLC control unit, and the PLC control unit controls the feeding unit to start feeding into the empty barrel.
In one embodiment, the feeding unit comprises a buffer bin 17, a vibration feeding trough 18, a vibration motor 19 and a second frame 16, wherein the second frame 16 is erected over a push rod mechanism 24, the push rod mechanism 24 is insubstantially contacted with the second frame 16, and the buffer bin 17 is connected and fixed on the upper part of the second frame 16 and used for buffering solid particle materials falling after being collected by the sampling device and preventing the materials from impacting and damaging the vibration feeding trough 18 and the sample collecting barrel 10; a feeding hole 20 of the vibration feeding groove 18 is fixed in the middle of the second frame 16, a discharging hole 21 of the vibration feeding groove 18 extends out of the second frame 16 and is lower than the feeding hole 20, the vibration feeding groove 18 is obliquely arranged to facilitate the materials to be transferred into the sample collecting barrel from the buffer bin 17, and a vibration motor 19 is arranged at the lower end of the feeding hole 20 of the vibration feeding groove 18 and fixed on a flat plate in the middle of the second frame 16; the discharge port of the buffer bin 17 is in butt joint with the feed port 20 of the vibration feed groove 18, the discharge port 21 of the vibration feed groove 18 is suspended right above the head of the second roller line 2, the height of the vibration feed groove can just meet the requirement that the bucket port is in complete butt joint with the discharge port 21 when an empty bucket is jacked by the weighing and lifting frame, the bucket port is tightly jointed with the discharge port without dust leakage, and the moisture loss during material receiving can be effectively prevented; after the weighing lifting frame jacks up and stabilizes the empty barrel, the PLC control unit controls the vibration motor 19 to start, and the sample collecting barrel 10 is uniformly and stably fed in a vibration feeding mode.
In one embodiment, the process of finishing the fixed-mass aggregate by the empty barrel is finished by the mutual matching of the automatic weighing unit and the feeding unit under the control of the PLC control unit: the automatic weighing unit adopts the time delay weighing principle, the material has certain momentum when freely falling from the vibration feeding groove 18 and getting into empty bucket, when the last part material of predetermined mass is still doing the free falling motion, the automatic weighing unit has sensed the material of predetermined mass in advance and has all left the vibration feeding groove 18, the last part material is about to get into in the collection appearance bucket 10, the automatic weighing unit sends the feed stop signal to the PLC the control unit immediately this moment, PLC the control unit controls vibrating motor 19 to stop vibrating, vibration feeding groove 18 stops the feed, it is invariable to have guaranteed every bucket collection appearance weight.
In one embodiment, the sample collection barrel 10 is an induction type sample collection barrel 10 capable of storing sample information, and an RFID chip, an IC card induction control assembly, a locking mechanism, and a control mechanism for driving the locking mechanism to act are integrated in the barrel cover; the functions of automatic capping, sealing and uncapping can be realized under the identification and control of the PLC control unit at the barrel entering and uncapping station and the barrel capping and discharging station; the full-sealed design of the sample collection barrel 10 ensures that the materials cannot be subjected to moisture loss and external pollution in the flowing, processing and carrying processes, avoids human sample contact, and greatly improves the reliability of sample collection.
In one embodiment, the PLC control unit collects calculation data and controls the whole system to realize the functions of barrel entering, decryption and cover opening, aggregate weighing, sealing cover adding, barrel discharging and the like; the PLC control unit has a configuration monitoring function and is used for monitoring the real-time flow of the whole automatic charging weighing encryption process, collecting required data and uploading the data to the coal quality control system.
The length of the roller line can be adjusted according to the field condition and the sampling requirement, and if the workload of sampling every day is large, the roller line can be properly lengthened; if only a few sample collection barrels 10 are required to collect samples per day, the length of the roller line can be short.
Empty sample collection buckets 10 need to be manually placed on the first roller line 1, and the sample collection buckets 10 after sample collection are manually moved away from the second roller line 2.
In one embodiment, the two roller lines are two parallel arrangements, more than two rotary types, and are square or round.
In one embodiment, the sample collection information encoder may also be disposed at the capping station of the second roller line 2, and correspondingly, the RFIC card may be mounted at the bottom of the body of the sample collection barrel 10. When the barrel full of samples is covered and encrypted on the barrel covering and discharging station, the sample collecting information encoder on the second roller line 2 automatically generates and encodes information such as unit of material supply, single time, batch, weight, time and the like and writes the information into an RFIC card at the bottom of the sample collecting barrel 10.
The working process of the automatic material collecting device is that,
the first step, at least one sample collecting barrel is placed on the roller line and conveyed towards the conveying direction, in response to a first arrival signal, the PLC control unit controls the first blocking limiting plate 5 to be lifted to block the sample collecting barrel 10 behind the sample collecting barrel 10 reaching the first position, the sample collecting barrel 10 reaching the first position continues to be conveyed towards the conveying direction to reach the second position,
in the second step, in response to the second arrival signal, the PLC control unit controls the second stopping limiting plate 7 to ascend so as to stop the sample collecting barrel 10 arriving at the second position and controls the cover opening packaging unit to separate the barrel cover of the sample collecting barrel 10, wherein the lifting cylinder 13, the pressing cylinder and the clamping jaw 14 are driven by the stepping motor to move to the upper side of the sample collecting barrel 10 along the drag chain assembly 12 along with the moving block, the clamping jaw 14 clamps the barrel cover and separates the barrel cover of the sample collecting barrel 10 under the action of the lifting cylinder 13,
thirdly, after the sample collecting barrel 10 is separated from the barrel cover by the clamping jaws 14, the PLC control unit controls the second blocking limiting plate 7 to fall down to let the sample collecting barrel 10 at the second position pass, the sample collecting barrel 10 at the second position is continuously conveyed towards the conveying direction to reach the weighing platform, and the jacking cylinder 15 is in a jacking state to enable the weighing platform to be flush with the roller line,
a fourth step of, when the sample collection bucket 10 reaches the weighing platform, the PLC control unit recognizing the empty sample collection bucket 10 based on the first weight data of the weighing sensor, the PLC control unit sending a feeding signal to the feeding unit until the PLC control unit recognizing the sample collection bucket 10 of a predetermined weight based on the second weight data of the weighing sensor, sending a stopping signal to the feeding unit to stop feeding,
in response to the third arrival signal, the PLC control unit controls the third stopping limiting plate 9 to rise to stop the sample collecting barrel 10 arriving at the third position and controls the cover opening packaging unit to press the barrel cover onto the sample collecting barrel 10, wherein the lifting cylinder 13, the pressing cylinder and the clamping jaw 14 are driven by the stepping motor to move along the moving block to the position above the sample collecting barrel 10 along the drag chain assembly 12, the clamping jaw 14 clamps the barrel cover and presses the barrel cover onto the sample collecting barrel 10 under the action of the pressing cylinder,
and a sixth step of controlling the first blocking limiting plate 5 to fall to let the sample collection bucket 10 to circularly execute the first step to the fifth step for continuous collection in response to the second arrival signal, the feeding signal or the stop signal.
Finally, it should be noted that: the embodiments described are only a part of the embodiments of the present application, and not all embodiments, and all other embodiments obtained by those skilled in the art without making creative efforts based on the embodiments in the present application belong to the protection scope of the present application.
While certain exemplary embodiments of the present invention have been described above by way of illustration only, it will be apparent to those of ordinary skill in the art that the described embodiments may be modified in various different ways without departing from the spirit and scope of the utility model. Accordingly, the drawings and description are illustrative in nature and should not be construed as limiting the scope of the utility model.
Claims (10)
1. An automatic aggregate device, characterized in that, it includes:
at least one roller line comprising a plurality of rotatable drive rollers for transporting the sample collection buckets in a transport direction,
a first blocking limit switch arranged on the roller line,
a first blocking limit plate which is arranged on the roller line in a lifting way,
a second blocking limit switch arranged on the roller line,
a second stopping limit plate which is arranged on the roller line in a lifting way,
a third blocking limit switch arranged on the roller line,
a third stopping limit plate which is arranged on the roller line in a lifting way,
a cover opening and sealing unit, which comprises,
a sample collection barrel positioning structure located near the second blocking limit switch and/or near the third blocking limit switch,
a first frame spanning the roll line,
a drag chain assembly arranged on the upper part of the first frame and vertical to the conveying direction, the drag chain assembly comprises a stepping motor arranged at the tail end,
a lifting cylinder fixed to the tow chain assembly,
a pressing cylinder fixed to the lifting cylinder,
a clamping jaw fixed to the pressing cylinder,
a feeding unit which feeds the materials to the sample collecting barrel;
an automatic weighing unit installed right below the roll line, the automatic weighing unit including,
a jacking cylinder is arranged on the top of the frame,
a weighing lifting frame which is supported at the top end of the jacking cylinder,
a load cell supported by the weight lifting frame,
the weighing platform is supported on the weighing sensor, when the jacking cylinder is in a jacking state, the weighing platform is flush with the roller line, and when the jacking cylinder is in a non-jacking state, the weighing platform is lower than the roller line;
and the PLC control unit is electrically connected with the first blocking limit switch, the second blocking limit switch, the third blocking limit switch, the first blocking limit plate, the second blocking limit plate, the third blocking limit plate, the cover opening packaging unit, the feeding unit and the automatic weighing unit.
2. The automatic material collecting device according to claim 1, wherein the feeding unit comprises,
a second frame which is provided with a plurality of second frames,
a buffer bin fixed on the second frame for containing the materials to be subpackaged,
the vibration feeding groove comprises a feeding hole fixed on the second frame and a discharging hole suspended above the roller line, the feeding hole is communicated with the buffer bin, the height of the discharging hole is lower than that of the feeding hole,
a vibration motor that fixes and vibrates the vibration feeding groove.
3. The automatic material collecting device as claimed in claim 1, wherein the PLC control unit is provided with an audible and visual alarm mechanism.
4. The automatic material collecting device of claim 1, wherein at least one roller line comprises,
the first roller line comprises a plurality of first transmission rollers which are arranged in parallel, the first transmission rollers rotate towards a first direction under the driving of a first motor,
the second roller line comprises a plurality of second transmission rollers which are arranged in parallel, the first transmission rollers are driven by a second motor to rotate in a second direction opposite to the first direction, the second roller line and the first roller line are arranged in parallel, the heads of the second roller line and the first roller line are aligned, and the heads of the second roller line and the first roller line are connected through a turning roller.
5. The automatic material collecting device as claimed in claim 4, wherein the steering roller is perpendicular to the driving roller.
6. The automatic material collecting device according to claim 4, wherein a push rod mechanism is vertically arranged outside the head of the first roller line, the push rod mechanism comprises a push rod bin and a pneumatic push rod hidden in the push rod bin, and when the sample collecting barrel moves to the head of the first roller line, the pneumatic push rod extends out to push the sample collecting barrel to be transferred to the head of the second roller line.
7. The automatic material collecting device as claimed in claim 6, wherein the end of the pneumatic push plate is provided with a circular arc-shaped deviation-preventing push plate, and the circular arc-shaped deviation-preventing push plate is matched with the radian of the barrel body of the sample collecting barrel.
8. The automatic material collecting device as claimed in claim 1, wherein the roller line corresponding to the weighing platform is inclined downwards from the tail part to the conveying direction.
9. The automatic material collecting device as claimed in claim 1, wherein the sample collecting barrel is provided with a code information module, and the clamping jaw is provided with an IC card for identifying the code information module.
10. The automatic material collecting device according to claim 1, wherein the first blocking limit switch, the first blocking limit plate, the second blocking limit switch, the second blocking limit plate, the third blocking limit switch and the third blocking limit plate are sequentially arranged in the conveying direction.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122804000.5U CN216186600U (en) | 2021-11-16 | 2021-11-16 | Automatic material collecting device |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202122804000.5U CN216186600U (en) | 2021-11-16 | 2021-11-16 | Automatic material collecting device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114955433A (en) * | 2022-07-27 | 2022-08-30 | 广东原点智能技术有限公司 | Camshaft conveying device and method |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114955433A (en) * | 2022-07-27 | 2022-08-30 | 广东原点智能技术有限公司 | Camshaft conveying device and method |
| CN114955433B (en) * | 2022-07-27 | 2022-11-29 | 广东原点智能技术有限公司 | Camshaft conveying device and method |
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