CN210853247U - Integrated treatment device for ton bagged powdery materials - Google Patents
Integrated treatment device for ton bagged powdery materials Download PDFInfo
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- CN210853247U CN210853247U CN201921634567.9U CN201921634567U CN210853247U CN 210853247 U CN210853247 U CN 210853247U CN 201921634567 U CN201921634567 U CN 201921634567U CN 210853247 U CN210853247 U CN 210853247U
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Abstract
The utility model discloses an integrated processing device for ton bagged powdery materials, which comprises a hoisting mechanism, a unpacking mechanism, a material dust collecting mechanism and a quantitative conveying mechanism; the hoisting mechanism comprises an electric crane with a hook and a driving mechanism; the unpacking mechanism is an unpacking chamber with an opening at the top, the bottom of the unpacking chamber is provided with an unpacking knife with an upward pointed end, and a metering bin is connected below the unpacking chamber; a guide rail is arranged above the unpacking chamber, and the electric crane is arranged on the guide rail and moves leftwards or rightwards along the guide rail under the driving of the driving mechanism; the material dust collecting mechanism comprises a dust collecting chamber with a dust collecting pipe, the lower part of the unpacking chamber is provided with a dust discharging port, and the dust discharging port is connected with the dust collecting chamber through the dust collecting pipe; the quantitative conveying mechanism comprises a screw conveyor I, and the screw conveyor I is arranged below the electronic metering bin.
Description
Technical Field
The utility model relates to an integrated processing apparatus of ton powdery material in bags.
Background
The cement kiln is dealt with hazardous waste in coordination and is gradually become the useless effective mode that realizes minimizing and resourceization of danger, however in the pretreatment process of hazardous waste, can use ton bagged powder material sometimes, and when unloading through ton bag and throw the material, very easily produce the raise dust, can lead to the environmental pollution problem and bring the threat for workman's personal safety and health. Meanwhile, the degree of automation is low in the feeding process, the adaptability range is narrow, and the feeding device cannot adapt to complicated and dangerous waste feeding. In addition, the traditional single-hook buckle-free lifting device easily causes the ton bag to fall off and enter the equipment together with the materials, so that the equipment stops production.
SUMMERY OF THE UTILITY MODEL
Utility model purpose: the utility model aims to solve the technical problem of providing an integrated processing device for ton bagged powdery materials, which can realize the closed unpacking of the powdery materials, thereby effectively avoiding the flying of dust generated when the ton bag of the powdery materials is unpacked and ensuring the clean environment; meanwhile, metering feeding can be realized, and redundant materials are temporarily stored in the metering bin.
For solving the technical problem, the utility model discloses the technical scheme who adopts does:
an integrated processing device for ton bagged powdery materials comprises a hoisting mechanism, a bag removing mechanism, a material dust collecting mechanism and a quantitative conveying mechanism; the hoisting mechanism comprises an electric crane with a hook and a driving mechanism; the unpacking mechanism is an unpacking chamber with an opening at the top, the bottom of the unpacking chamber is provided with an unpacking knife with an upward pointed end, and a metering bin is connected below the unpacking chamber; a guide rail is arranged above the unpacking chamber, and the electric crane is arranged on the guide rail and moves leftwards or rightwards along the guide rail under the driving of the driving mechanism; the material dust collecting mechanism comprises a dust collecting chamber with a dust collecting pipe, the lower part of the unpacking chamber is provided with a dust discharging port, and the dust discharging port is connected with the dust collecting chamber through the dust collecting pipe; the quantitative conveying mechanism comprises a screw conveyor I, and the screw conveyor I is arranged below the metering bin.
The bag falling collecting mechanism is an empty bag collecting chamber with an open top, the unpacking chamber and the empty bag collecting chamber are arranged side by side, guide rails are arranged above the unpacking chamber and the empty bag collecting chamber, and a photoelectric sensor is arranged in the empty bag collecting chamber.
Wherein, the measuring bin is provided with a butterfly valve at the discharge outlet.
The lifting hook is hung below the electric crane and is a lifting hook with a pneumatic device.
The quantitative conveying mechanism further comprises a spiral conveyor II connected with the spiral conveyor I, one end of the spiral conveyor II is positioned below the dust collecting chamber, and the other end of the spiral conveyor II is connected with the spiral conveyor I; the dust collection chamber is connected with the screw conveyor I through the screw conveyor II.
Wherein, the bale breaking sword is the cross sword, and the cross sword comprises four blade units, and every blade unit is the triangle-shaped blade that two-sided sword was opened, and blade width top-down promptly changes from inside to outside continuous variation, grow gradually, and the cutting edge of this kind of blade more is favorable to breaking open the ton bag, makes the material flow smoothly, improves ejection of compact efficiency.
The utility model discloses integration processing apparatus's working process: conveying the ton bags filled with the powdery materials to an unpacking chamber by using a hoisting mechanism, and realizing closed unpacking of the ton bags by using an unpacking knife in the unpacking chamber; the powdery material in the ton bag enters a metering bin; recycling raised dust generated in the unpacking process through the material dust collecting mechanism, and conveying the recycled raised dust back to the spiral conveyor; according to the amount of the required materials, the metering bin conveys the materials with the required weight to the screw conveyer; after the materials are discharged from the unpacking chamber, the hoisting mechanism carries the empty ton bags to the empty bag collecting chamber, and then the empty bags are automatically unhooked.
Has the advantages that: the device has simple structure and environmental protection, can rapidly break the ton bag of the material and quantitatively convey the powdery material to the rear-end processing procedure, and can collect the raised dust to return to the spiral conveyer in the process so as to prevent the raised dust from being generated in the bag removing process; the device can realize the metering and conveying of materials, is suitable for unpacking and quantitative conveying of various ton bag packaged powdery materials, and is particularly suitable for high-dust materials.
Drawings
FIG. 1 is a schematic view of a partial structure of an integrated treatment apparatus of the present invention;
FIG. 2 is a schematic view of the partial structure of the integrated treatment apparatus of the present invention II;
FIG. 3 is a top view of the unpacking chamber 3 with the power switch door 15 closed;
FIG. 4 is a schematic view of the blade unit;
fig. 5 is a schematic diagram of the integrated treatment device of the present invention.
Detailed Description
The technical solution of the present invention is further described below with reference to the accompanying drawings, but the scope of the present invention is not limited thereto.
As shown in fig. 1 to 4, the integrated handling device for ton bagged powdery materials of the present invention comprises a lifting mechanism, a unpacking mechanism, a material dust collecting mechanism and a quantitative conveying mechanism; wherein, the hoisting mechanism comprises an electric crane 1 with a hook 2; the hoisting mechanism also comprises a driving mechanism for driving the electric crane 1 to move leftwards or rightwards on the guide rail 14; the lifting hook 2 is hung on a hook below the electric crane 1, and the lifting hook 2 is a buckle type lifting hook; the electric crane 1 can move among the ton bag lifting area, the unpacking chamber 3 and the empty bag collecting chamber 8 through a driving mechanism, a lifting sensor is arranged in the electric crane 1, and the electric crane 1 obtains the weight of a hook load of the electric crane through the lifting sensor so as to judge whether the materials are completely unloaded; the lifting hook 2 is connected to a hook of the electric crane 1, the lifting hook 2 is a lifting hook with a pneumatic device, after the materials are unloaded, the empty bag is conveyed to the empty bag collecting chamber 8 by the electric crane 1, and the lifting hook 2 with the pneumatic device can realize automatic unhooking of the empty bag in the empty bag collecting chamber 8; the unpacking mechanism is an unpacking chamber 3 with an opening at the top, the unpacking chamber 3 is provided with an electric door 15, when unpacking is performed, in order to prevent the leakage of material dust, the electric door 15 of the unpacking chamber 3 is closed, and a through hole 16 for a hook line to pass through is reserved in the middle of the opening and closing door, so that the unpacking chamber 3 forms a similar closed space; the bottom of the unpacking chamber 3 is provided with an unpacking knife 4 with an upward tip, the unpacking knife 4 is a cross knife consisting of four blade units 17, and each blade unit 17 is a triangular blade with two edged surfaces; a metering bin 5 is connected below the unpacking chamber 3, a butterfly valve 6 is arranged at the discharge port of the metering bin 5, the metering bin 5 is connected with a screw conveyor 19, materials are conveyed to a rear-end processing procedure by the screw conveyor 19, the metering bin 5 can weigh the weight of the materials, and the quantitative conveying of the materials is realized by a weighing sensor in the metering bin; a guide rail 14 is arranged above the unpacking chamber 3, and the electric crane 1 is arranged on the guide rail 14 and moves leftwards or rightwards along the guide rail 14 under a driving mechanism; the material dust collecting mechanism comprises a dust collecting chamber 7 with a dust collecting pipe 11, the lower part of the unpacking chamber 3 is provided with a dust discharging port 10, the dust discharging port 10 is connected with the dust collecting chamber 7 through the dust collecting pipe 11, the material dust collecting mechanism is used for recovering floating raised dust, and the collected powder material is conveyed to a screw conveyor II12 through the dust collecting pipe 11; the quantitative conveying mechanism comprises a spiral conveyor I9 and a spiral conveyor II12 which are connected, the spiral conveyor I9 is arranged below the metering bin 5, one end of the spiral conveyor II12 is positioned below the dust collection chamber 7, and the other end of the spiral conveyor II12 is connected with the spiral conveyor I9.
The utility model discloses the integrated processing apparatus of ton bagging-off powdery material still includes bag collection mechanism that falls, and bag collection mechanism that falls is open-topped empty bag collecting chamber 8, and unpacking room 3 sets up with empty bag collecting chamber 8 side by side, and unpacking room 3 and empty bag collecting chamber 8 top are all equipped with guide rail 14 to realize that electric crane 1 moves under the drive of actuating mechanism between ton bag lifting area, unpacking room 3 and empty bag collecting chamber 8; the empty bag collecting chamber 8 is also provided with a photoelectric sensor 18. The photoelectric sensor 18 senses that the empty bag enters the empty bag collecting chamber 8, and the automatic unhooking of the empty bag in the empty bag collecting chamber 8 is realized through the lifting hook 2 provided with the pneumatic device.
As shown in fig. 5, the utility model discloses ton bagged powder's integrated processing apparatus still includes the PLC controller, and weighing sensor, photoelectric sensor and load cell all are connected with the PLC controller through wireless communication mode, and actuating mechanism, electric crane, butterfly valve, lifting hook, electrically operated gate and screw conveyer also are connected with the PLC controller through wireless communication mode respectively.
After the ton bag 13 is conveyed to a designated position, a worker hangs 4 lifting eyes of the ton bag 13 on the buckle type lifting hook 2 at the lower end of the electric crane 1, the electric crane 1 lifts the ton bag 13 filled with the powdery material, the electric door 15 is opened at the same time, the ton bag is conveyed to the unpacking room 3, and the electric door 15 is closed; the electric crane 1 descends the ton bag to an unpacking knife 4 (cross knife) at the bottom of an unpacking chamber 3, the ton bag is broken, the material flows into a metering bin 5 below the unpacking chamber 3 by the gravity of the material, when the material stops falling, the electric crane 1 lifts the ton bag for a certain distance to enable the material to continuously fall, and at the moment, a hoisting sensor in the electric crane 1 judges whether the material in the ton bag completely falls through the weight of the load under a hook; after the materials fall, the electric door 15 is opened, the electric crane 1 conveys the empty ton bag 13 to the empty bag collecting chamber 8, the photoelectric sensor 18 in the empty bag collecting chamber 8 detects that the empty bag enters the empty bag collecting chamber 8, and the empty ton bag 13 is automatically unhooked and falls off through the lifting hook 2 provided with the pneumatic device; the metering bin 5 weighs the materials through a weighing sensor, the amount of the materials entering a screw conveyor I9 connected below is controlled through a butterfly valve 6, and redundant materials are temporarily stored in the metering bin 5; the floated powdery material is collected by the material dust collecting mechanism through the dust discharging port at the lower part of the unpacking chamber 3 and then is directly discharged into the screw conveyor II12, and then is conveyed into the screw conveyor I9 through the screw conveyor II 12.
Claims (6)
1. The utility model provides an integrated processing apparatus of ton bagged powder material which characterized in that: comprises a hoisting mechanism, a unpacking mechanism, a material dust collecting mechanism and a quantitative conveying mechanism; the hoisting mechanism comprises an electric crane with a hook and a driving mechanism; the unpacking mechanism is an unpacking chamber with an opening at the top, the bottom of the unpacking chamber is provided with an unpacking knife with an upward pointed end, and a metering bin is connected below the unpacking chamber; a guide rail is arranged above the unpacking chamber, and the electric crane is arranged on the guide rail and moves leftwards or rightwards along the guide rail under the driving of the driving mechanism; the material dust collecting mechanism comprises a dust collecting chamber with a dust collecting pipe, the lower part of the unpacking chamber is provided with a dust discharging port, and the dust discharging port is connected with the dust collecting chamber through the dust collecting pipe; the quantitative conveying mechanism comprises a screw conveyor I, and the screw conveyor I is arranged below the metering bin.
2. The integrated handling device for ton of bagged powdery material according to claim 1, characterized in that: the bag falling collecting mechanism is an empty bag collecting chamber with an open top, the unpacking chamber and the empty bag collecting chamber are arranged side by side, the guide rail is arranged above the unpacking chamber and the empty bag collecting chamber, and the empty bag collecting chamber is internally provided with a photoelectric sensor.
3. The integrated handling device for ton of bagged powdery material according to claim 1, characterized in that: the metering bin is provided with a butterfly valve at the discharge port.
4. The integrated handling device for ton of bagged powdery material according to claim 1, characterized in that: the lifting hook is hung below the electric crane and is a lifting hook with a pneumatic device.
5. The integrated handling device for ton of bagged powdery material according to claim 1, characterized in that: the quantitative conveying mechanism further comprises a spiral conveyor II connected with the spiral conveyor I, one end of the spiral conveyor II is located below the dust collecting chamber, and the other end of the spiral conveyor II is connected with the spiral conveyor I.
6. The integrated handling device for ton of bagged powdery material according to claim 1, characterized in that: the unpacking knife is a cross knife which consists of four blade units, and each blade unit is a triangular blade with two edged surfaces.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921634567.9U CN210853247U (en) | 2019-09-27 | 2019-09-27 | Integrated treatment device for ton bagged powdery materials |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921634567.9U CN210853247U (en) | 2019-09-27 | 2019-09-27 | Integrated treatment device for ton bagged powdery materials |
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| Publication Number | Publication Date |
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| CN210853247U true CN210853247U (en) | 2020-06-26 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201921634567.9U Active CN210853247U (en) | 2019-09-27 | 2019-09-27 | Integrated treatment device for ton bagged powdery materials |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112644819A (en) * | 2020-12-23 | 2021-04-13 | 江苏景泽环保科技有限公司 | Hazardous waste rigid landfill pretreatment process |
| CN112660533A (en) * | 2020-11-30 | 2021-04-16 | 中材国际环境工程（北京）有限公司 | Automatic transport bale breaking system of ton bag |
-
2019
- 2019-09-27 CN CN201921634567.9U patent/CN210853247U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112660533A (en) * | 2020-11-30 | 2021-04-16 | 中材国际环境工程（北京）有限公司 | Automatic transport bale breaking system of ton bag |
| CN112660533B (en) * | 2020-11-30 | 2022-10-18 | 中材国际环境工程（北京）有限公司 | Automatic transport bale breaking system of ton bag |
| CN112644819A (en) * | 2020-12-23 | 2021-04-13 | 江苏景泽环保科技有限公司 | Hazardous waste rigid landfill pretreatment process |
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