CN208531005U - A kind of batching system of unpacking automatically - Google Patents

A kind of batching system of unpacking automatically Download PDF

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Publication number
CN208531005U
CN208531005U CN201820758288.2U CN201820758288U CN208531005U CN 208531005 U CN208531005 U CN 208531005U CN 201820758288 U CN201820758288 U CN 201820758288U CN 208531005 U CN208531005 U CN 208531005U
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China
Prior art keywords
discharge port
metering hopper
movable metering
upper layer
control device
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CN201820758288.2U
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Chinese (zh)
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沈杰
马前成
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Chi Chi Powder Technology (shanghai) Co Ltd
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Chi Chi Powder Technology (shanghai) Co Ltd
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Abstract

A kind of unpack automatically batching system, including upper layer rack and lower rack disclosed by the utility model, are equipped with belt conveyor, broken bag mechanism, screening mechanism, dedusting mechanism, useless bag recovering mechanism, control device and moving frame in the rack of upper layer.Movable metering hopper is mounted on moving frame by weighing sensor, and several target feed bins are equipped in lower rack;Control device controls belt conveyor, screening mechanism, broken bag mechanism, dedusting mechanism, useless bag recovering mechanism, material handling spiral machine, moving frame and the work of target feed bin, and the weight of material signal of control device comes from weighing sensor.The utility model can significantly reduce the working strength of a line producers, reduce dust pollution when unpacking, greatly improve working efficiency, and blending process removes manual intervention from, improves the precision of ingredient, and manual operation fault is avoided to cause to match deviation.

Description

A kind of batching system of unpacking automatically
Technical field
The utility model relates to chemical equipment technical field, in particular to a kind of batching system of unpacking automatically.
Background technique
At present chemical industry, medicine, food service industry batching process of unpacking in, generally all manually unpacked, ingredient, It there is operator's large labor intensity, inefficiency, live dust of unpacking easily brings injury to the body of operator. In addition artificial proportioning accuracy is poor.
Utility model content
The technical problem to be solved by the utility model is to for existing during existing batching of manually unpacking Above-mentioned technical problem and a kind of batching system of unpacking automatically is provided.
Technical problem to be solved in the utility model can be achieved through the following technical solutions:
A kind of batching system of unpacking automatically, comprising:
One upper layer rack;
One is mounted on the belt conveyor in the upper layer rack;
One is mounted on the screening mechanism in the upper layer rack, have on the screening mechanism feed inlet, a discharge port, One dust export and the outlet of useless bag;
One is mounted on the broken bag mechanism in the upper layer rack, has a feed inlet, a discharge port in the broken bag mechanism, Feed inlet in the broken bag mechanism is docked with the discharge end of the belt conveyor, the discharge port in the broken bag mechanism with Feed inlet connection on the screening mechanism;
One is mounted on the dedusting mechanism in the upper layer rack, and the dedusting mechanism has a suction inlet and evacuation port, institute The suction inlet for stating dedusting mechanism and the dust export connection on the screening mechanism, evacuation port and atmosphere on the dedusting mechanism Connection;
One is mounted on the useless bag recovering mechanism in the upper layer rack, has a useless bag recycling on the useless bag recovering mechanism Mouthful, the useless bag in useless bag recovery port and the screening mechanism on the useless bag recovering mechanism exports connection;
One is mounted on the material handling spiral machine in the upper layer rack, has a charging on the material handling spiral machine Mouthful and a discharge port, the discharge port connection of feed inlet and the screening mechanism on the material handling spiral machine, in the object Expect that a material handling spiral machine discharge port expansion joint is installed on the discharge port of conveyor screw machine;
The one mobile moving frame being arranged in the upper layer rack;
One is mounted on the movable metering hopper on the moving frame by weighing sensor, on the movable metering hopper It is provided with feed inlet, discharge port and exhaust outlet, movable metering hopper is installed on the feed inlet on the movable metering hopper and is entered Mouthful valve is equipped with movable metering hopper outlet valve on the discharge port of the movable metering hopper;
One lower rack, the lower rack are located at the lower section of the upper layer rack;
Several target feed bins being mounted in the lower rack are provided with feed inlet and discharging on each target feed bin Mouthful;
One control device, the control device control the belt conveyor, screening mechanism, broken bag mechanism, dust removal machine Structure, useless bag recovering mechanism, material handling spiral machine, moving frame, material handling spiral machine discharge port expansion joint, movable metering Hopper inlet valve, movable metering hopper outlet valve and the work of target feed bin, the weight of material signal of the control device From weighing sensor.
In a preferred embodiment of the utility model, driving mechanism and row are installed in the bottom of the moving frame Wheel is walked, the driving mechanism is controlled by the control device.
In a preferred embodiment of the utility model, installation helps stream on the discharge port of the movable metering hopper Gas dish, the Disk for liquidity control work by the control device.
In a preferred embodiment of the utility model, discharging is installed on the movable metering hopper outlet valve Mouth expansion joint, the discharge port expansion joint control work by the control device.
In a preferred embodiment of the utility model, exhaust filter is installed on the exhaust outlet of the movable metering hopper Cylinder.
In a preferred embodiment of the utility model, weighing sensor instrument is also equipped on the movable metering hopper Table, the weighing and sensing instruments and meters are connect with the load cell signal.
Due to using technical solution as above, the utility model the whole series, which provide, uses modularized design, can be significantly One line producers of reduction working strength, greatly improve working efficiency, blending process removes manual intervention from, improves ingredient Precision avoids manual operation fault from causing to match deviation.Dust pollution when unpacking, adaptable, drop can be reduced simultaneously Low environment pollution reduces directly contact, being energy-saving for industrial chemicals and personnel, reduction production cost.
The utility model processing capacity can be 2~8 target feed bin ingredients, dosage about 1.5 not less than 300 packet hours Pause per hour, overall process only needs artificial loading, and other processes automatically complete.
Detailed description of the invention
Fig. 1 is that the utility model is unpacked the schematic illustration of batching system automatically.
Specific embodiment
Referring to Fig. 1, a kind of batching system, including upper layer rack 23 and lower rack of unpacking automatically shown in figure 24, lower rack 24 is located at the lower section of upper layer rack 23.
Belt conveyor 2, broken bag mechanism 3, screening mechanism 4, dedusting mechanism 5, useless bag are installed in upper layer rack 23 Recovering mechanism 6, control device 7 and moving frame 12.
There is a feed inlet (not shown) and a discharge port (not shown), in broken bag mechanism 3 in broken bag mechanism 3 Feed inlet docked with the discharge end of belt conveyor 2.
There is a feed inlet (not shown), a discharge port (not shown), a dust export on screening mechanism 4 (not shown) and useless bag export (not shown);The discharge port on feed inlet and broken bag mechanism 3 on screening mechanism 4 joins It is logical.
Dedusting mechanism 5 has a suction inlet (not shown) and evacuation port (not shown), the dust suction of dedusting mechanism 5 Mouthful and the dust export connection on screening mechanism 4, evacuation port and atmosphere on dedusting mechanism 5.
There is a useless bag recovery port (not shown), the useless bag recycling given up on bag recovering mechanism 6 on useless bag recovering mechanism 6 Mouth exports connection with the useless bag on screening mechanism 4.
The discharge port connection of feed inlet (not shown) and screening mechanism 4 on material handling spiral machine 8, it is defeated in material One material handling spiral machine discharge port expansion joint 14 is installed on square auger machine 8.
The bottom of moving frame 12 is equipped with driving mechanism (not shown) and traveling wheel 12a.Movable metering hopper 10 Be mounted on moving frame 12 by weighing sensor 11, be provided on movable metering hopper 12 feed inlet (not shown), Discharge port (not shown) and exhaust outlet (not shown) are equipped with mobile meter on the feed inlet on movable metering hopper 10 Measuring bin inlet valve 15 is equipped with Disk for liquidity 17 and movable metering hopper outlet valve on the discharge port of movable metering hopper 12 Door 18, is equipped with discharge port expansion joint 13 on movable metering hopper outlet valve 18.
Exhaust filter cylinder 9 is installed on the exhaust outlet of movable metering hopper 12.Title is also equipped on movable metering hopper 12 Weight sensor apparatus 16, weighing and sensing instruments and meters 16 are connect with 11 signal of weighing sensor.
Several target feed bins 19,20,21,22 in lower rack 24 are arranged on each target feed bin 19,20,21,22 There are inlet port and outlet port.
Control device 7 controls belt conveyor 2, screening mechanism 4, broken bag mechanism 2, dedusting mechanism 5, useless bag recovering mechanism 6, material handling spiral machine 8, moving frame 12, material handling spiral machine discharge port expansion joint 14, movable metering hopper entrance Valve 15, Disk for liquidity 17, movable metering hopper outlet valve 18, discharge port expansion joint 13 and target feed bin 19,20, 21, the weight of material signal of 22 work, control device 7 comes from weighing sensor 11.
The working principle of the utility model is as follows:
It is turned on the power switch on control device 7, selection target feed bin 19,20,21,22 simultaneously inputs target weight.Material Conveyor screw machine discharge port expansion joint 14 is opened automatic with the movable metering hopper inlet valve 15 on movable metering hopper 10 Docking.Movable metering hopper inlet valve 15 is in opening state, and movable metering hopper outlet valve 18 is closed, and discharge port is flexible Adapter tube 13 is closed.System detects automatically, and after each sensor signal is normal, system starts automatically.
Operator lies in a horizontal plane in the material packaging on the material tray 1 being located in upper layer rack 23 after system starting On belt conveyor 2, complete packaging bag is sent into broken bag mechanism 3 by belt conveyor 2, broken bag mechanism 3 is used for will Packaging bag is cut open.Material enters in screening mechanism 4 later, and screening mechanism 4 is for separating material with packaging bag.Packet after separation Pack enters useless bag recovering mechanism 6 and carries out compression packing.Material then enters in material handling spiral machine 8, material handling spiral machine 8 Material is squeezed into movable metering hopper 10.Material handling spiral machine 8 is frequency control, and speed is conveyed after close to target weight Degree gradually reduces, until stopping conveying after reaching target weight, movable metering hopper inlet valve 15 is automatically closed, material conveying Screw machine discharge port expansion joint 14 is closed, and mated condition is released.8 upstream all devices of material handling spiral machine, which interlock, to stop Only.
Moving frame 12 is frequency control, slowly starts, ramps up, and is gradually slowed down when close to target feed bin until moving Stop after moving right above selected target feed bin.Discharge port expansion joint 13 is opened and target feed bin feeding inlet automatic butt, shifting Dynamic weigh-hatching plant outlet valve 18 is opened.Start blanking, the interval of Disk for liquidity 17 starting in blanking process, to guarantee movable metering Hopper 10 empties completely.When weighing and sensing instruments and meters 16 is shown as 0 ± 0.1, movable metering hopper 10 empties completely.Mobile meter Measuring bin outlet valve 18 is closed, and discharge port expansion joint 13, which is closed, releases mated condition with target feed bin feeding inlet.Moving machine Frame 12 stops after automatically returning to immediately below material handling spiral machine 8.So far an ingredient process terminates.
With the dedusting mechanism 5 of the dust export connection of screening mechanism 4, dust when preventing from unpacking, which leaks, pollutes environment.
Exhaust filter cylinder 9 guarantees that air pressure inside is balanced in movable metering 10 discharging of hopper, prevents dust from leaking and pollutes environment.

Claims (6)

1. a kind of batching system of unpacking automatically characterized by comprising
One upper layer rack;
One is mounted on the belt conveyor in the upper layer rack;
One is mounted on the screening mechanism in the upper layer rack, has a feed inlet, a discharge port, an ash on the screening mechanism Dirt outlet and the outlet of useless bag;
One is mounted on the broken bag mechanism in the upper layer rack, has a feed inlet, a discharge port in the broken bag mechanism, described Feed inlet in broken bag mechanism is docked with the discharge end of the belt conveyor, the discharge port in the broken bag mechanism with it is described Feed inlet connection on screening mechanism;
One is mounted on the dedusting mechanism in the upper layer rack, and the dedusting mechanism has a suction inlet and evacuation port, described to remove Dust export connection on the suction inlet of dirt mechanism and the screening mechanism, evacuation port and atmosphere on the dedusting mechanism join It is logical;
One is mounted on the useless bag recovering mechanism in the upper layer rack, has a useless bag recovery port on the useless bag recovering mechanism, The useless bag in useless bag recovery port and the screening mechanism on the useless bag recovering mechanism exports connection;
One is mounted on the material handling spiral machine in the upper layer rack, have on the material handling spiral machine feed inlet and One discharge port, the discharge port connection of feed inlet and the screening mechanism on the material handling spiral machine are defeated in the material One material handling spiral machine discharge port expansion joint is installed on the discharge port of square auger machine;
The one mobile moving frame being arranged in the upper layer rack;
One is mounted on the movable metering hopper on the moving frame by weighing sensor, is arranged on the movable metering hopper There are feed inlet, discharge port and exhaust outlet, movable metering hopper inlet valve is installed on the feed inlet on the movable metering hopper , movable metering hopper outlet valve is installed on the discharge port of the movable metering hopper;
One lower rack, the lower rack are located at the lower section of the upper layer rack;
Several target feed bins being mounted in the lower rack are provided with inlet port and outlet port on each target feed bin;
One control device, the control device control the belt conveyor, screening mechanism, broken bag mechanism, dedusting mechanism, give up Bag recovering mechanism, material handling spiral machine, moving frame, material handling spiral machine discharge port expansion joint, movable metering hopper Inlet valve, movable metering hopper outlet valve and the work of target feed bin, the weight of material signal of the control device come from Weighing sensor.
2. a kind of batching system of unpacking automatically as described in claim 1, which is characterized in that at the bottom of the moving frame Portion is equipped with driving mechanism and traveling wheel, and the driving mechanism is controlled by the control device.
3. a kind of batching system of unpacking automatically as described in claim 1, which is characterized in that in the movable metering hopper Discharge port on Disk for liquidity is installed, the Disk for liquidity controls work by the control device.
4. a kind of batching system of unpacking automatically as described in claim 1, which is characterized in that in the movable metering hopper Discharge port expansion joint is installed, the discharge port expansion joint controls work by the control device on outlet valve.
5. a kind of batching system of unpacking automatically as described in claim 1, which is characterized in that the movable metering hopper Exhaust filter cylinder is installed on exhaust outlet.
6. a kind of batching system of unpacking automatically as described in claim 1, which is characterized in that on the movable metering hopper It is also equipped with weighing and sensing instruments and meters, the weighing and sensing instruments and meters is connect with the load cell signal.
CN201820758288.2U 2018-05-21 2018-05-21 A kind of batching system of unpacking automatically Active CN208531005U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
CN201820758288.2U CN208531005U (en) 2018-05-21 2018-05-21 A kind of batching system of unpacking automatically

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109911352A (en) * 2019-04-04 2019-06-21 石家庄燕科生物科技有限公司 A kind of automated production equipment of pulvis veterinary drug
CN110328771A (en) * 2019-06-17 2019-10-15 江苏亿之博实业有限公司 A kind of full-automatic dispensing equipment of PP particle and its working method
CN111427314B (en) * 2020-03-16 2021-09-21 浙江大华技术股份有限公司 Batching system and batching method
CN114414012A (en) * 2021-12-09 2022-04-29 中国建材国际工程集团有限公司 Bulk material conveying and static metering system
CN114713506A (en) * 2020-12-22 2022-07-08 石门县天画罗坪茶业有限责任公司 Tea sorting device
CN115364772A (en) * 2022-09-01 2022-11-22 青岛和新精细化工有限公司 Automatic processing system and method for raw material and DOPO production process

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109911352A (en) * 2019-04-04 2019-06-21 石家庄燕科生物科技有限公司 A kind of automated production equipment of pulvis veterinary drug
CN109911352B (en) * 2019-04-04 2024-02-27 石家庄燕科生物科技有限公司 Automatic production equipment for powder veterinary drugs
CN110328771A (en) * 2019-06-17 2019-10-15 江苏亿之博实业有限公司 A kind of full-automatic dispensing equipment of PP particle and its working method
CN111427314B (en) * 2020-03-16 2021-09-21 浙江大华技术股份有限公司 Batching system and batching method
CN114713506A (en) * 2020-12-22 2022-07-08 石门县天画罗坪茶业有限责任公司 Tea sorting device
CN114414012A (en) * 2021-12-09 2022-04-29 中国建材国际工程集团有限公司 Bulk material conveying and static metering system
CN115364772A (en) * 2022-09-01 2022-11-22 青岛和新精细化工有限公司 Automatic processing system and method for raw material and DOPO production process
CN115364772B (en) * 2022-09-01 2023-12-01 青岛和新精细化工有限公司 Automatic processing system and method for raw materials and DOPO production process

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