CN104787408A - Solid feeding method - Google Patents
Solid feeding method Download PDFInfo
- Publication number
- CN104787408A CN104787408A CN201510061314.7A CN201510061314A CN104787408A CN 104787408 A CN104787408 A CN 104787408A CN 201510061314 A CN201510061314 A CN 201510061314A CN 104787408 A CN104787408 A CN 104787408A
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- China
- Prior art keywords
- solid
- feeding
- wind
- material bag
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B69/00—Unpacking of articles or materials, not otherwise provided for
- B65B69/0033—Unpacking of articles or materials, not otherwise provided for by cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B69/00—Unpacking of articles or materials, not otherwise provided for
- B65B69/0008—Opening and emptying bags
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Filtering Of Dispersed Particles In Gases (AREA)
Abstract
The invention relates to a solid feeding method. The solid feeding method mainly solves the problems that in the prior art, the automation degree is low, environment and human bodies are polluted by dust, the area of a purifying region is large, and the number of operating personnel is large. According to the solid feeding method, a solid material bag is put on a conveyor belt, an air shower system is opened, when an infrared ray detects the solid material bag, a clamping clamp is opened, the solid material bag is clamped tightly and then moved forwards along the conveyor belt, and air blown by the air shower system can carry out external cleaning on the solid material bag; the solid material bag which is subjected to the external cleaning penetrates through a curtain and then enters a charging system of the purifying region, the solid material bag is clamped by one or more layers of clamping mechanical arms, after the solid material bag is moved to the position above a discharging opening, a bag cutting knife is started, the solid material bag is cut, and solid materials are dropped into the discharging opening. According to the technical scheme, the problems are well solved, and the method can be used for solid feeding.
Description
Technical field
The present invention relates to a kind of feeding-in solid body method.
Background technology
In recent years, along with the raising of living standards of the people, the quality of production of product more and more receives publicity.Particularly medicine, China is progressively in line with international standards to the supervision of pharmaceutical production.The safety rate of pharmaceutical production and requirement, far above other food and chemical products, as pharmaceutical factory, mainly by the input of minimum facility and factory building, produce the medicine of high-quality.Therefore, solid feeding system, under the environment of purification, is undertaken by full automaticity and fully enclosed mode being the trend and direction of futurity industry production development.
Traditional pharmaceutical factory solid feeds intake, and material is transported to workshop from warehouse, through outer clear, purifying area that buffering enters into workshop, then entering weighing area by purifying aisle, carrying out Manual material feeding by workman.From the angle of mass transport, from control area to purifying area, pass through purification aisle, feed intake to last weighing area, be in semi open model state, whole process there will be a certain amount of dust releasing, for whole pharmaceutical production, creates bad impact.From the angle of personnel, in drug production process, people is as maximum source of pollution, and too much directly contacts with material, can pollute product, and obviously traditional solid feeding mode exists certain defect, is unfavorable for the quality of medicine.
CN02103772.8 relates to a kind of feeding-in solid body method for chemical reaction and device, and the device of use comprises reactor and contains the container of feed solids.Said vesse comprises opening part, bent neck portion and material containing part, the opening part of described container can by or be not connected to the adapter mouth of chemical reactor by skew T and/or elbow.The feeding-in solid body method of described chemical reaction realizes fill process control to adjust by rotating the container and/or skew T that dock with reactor and/or elbow.
The condition of the feed system consideration of solid: first aspect considers that material transportation is more few better, the time that material is exposed to public space is more short better, second aspect is exactly that convey materials distance is more short better, the time that personnel and material directly contact is more few better, improves from these two aspects.3rd aspect is exactly the angle from economy, and minimum input reaches the highest quality of production.
Present feeding manner can cause dust pollution to environment, and the material of some poisonous and harmful bands corrosion also can have injury to personnel, and purifying area space is comparatively large, and operating personal quantity is more.The present invention solves the problems referred to above targetedly.
Summary of the invention
Technical matters to be solved by this invention be prior art degree of automation lower, there is the problem that dust is comparatively large to environment and man body pollution, purifying area area, operating personal quantity is larger, a kind of new feeding-in solid body method is provided.The method have degree of automation high, there is not dust to man body pollution, purifying area area is less, operating personal quantity is less advantage.
For solving the problem, the technical solution used in the present invention is as follows: a kind of feeding-in solid body method, solid pocket is put on load-transfer device, and open wind pouring system, when infrared ray detects solid pocket, seize folder on both sides by the arms to open and clamp solid pocket and continue to move ahead on the conveyor belt, wind drenches the gas that is blown into of system to carry out outside to solid pocket and clears up; Solid pocket after the cleaning of outside enters purifying area feeding system through after heavy curtain, solid pocket is clamped by least one deck clamping machine mechanical arm, and solid pocket is moved to after above feed opening, start broken bag cutter, cut solid pocket, solid material falls into feed opening, and the solid pocket after emptying is restored to wind by transport tape from purifying area feeding system and drenches system, then is back to the movable loading point of solid pocket after carrying out dust cleaning by wind system of drenching; Wherein, load-transfer device both sides adopt the form of sieve plate, and the gas that wind system of drenching is blown into is by emptying after sieve plate, filter.
In technique scheme, preferably, seize opening, close and move and all adopting compressed air-driven of folder and clamping machine mechanical arm on both sides by the arms, the aperture of clip can regulate; A part for solid pocket after the cleaning of outside is through after heavy curtain, and the folder of seizing on both sides by the arms in purifying area feeding system opens clamping solid pocket, and the folder of seizing on both sides by the arms that wind drenches system unclamps, and completes solid pocket and drenches the handing-over of system to purifying area feeding system by wind.
In technique scheme, preferably, the blast pipe that described wind drenches system is provided with blower fan, and air intake drenches system by the laggard inlet air of filter.
In technique scheme, preferably, described feed opening wall is provided with oscillator, the residual material on feed opening wall by feed opening by Cemented filling to the tank body of specifying or equipment.
In technique scheme, preferably, the gas that described wind system of drenching is blown into by after sieve plate by Cemented filling to eminence, emptying after filter.
In technique scheme, preferably, stretch out a rotating shaft by device madial wall and drive two out movement gears, interlock crowngear, then access broken bag cutter, reach two broken bag cutter subtend runnings simultaneously, advanced to dead ahead by piston adjustment.
The present invention relates to the feeding-in solid body new mode of the automatic bag-breaking of a kind of fully enclosed under environment purification, mainly have employed automatic full sealing mode, and under environment purification, carry out the automatic bag-breaking of solid pocket, solve in feeding-in solid body process, the cross pollution of the dust that personnel's conveying solid substance material produces and environment, solve the solid material of toxic sensitization to the impact of the safety and Health of personnel, decrease the distance of personnel's muscle power conveying, decrease production area and the purification area of producing tract, decrease the quantity of operating personal, obtain good technique effect.
Accompanying drawing explanation
Fig. 1 is the structural representation of the method for the invention;
Fig. 2 is the B-B cross sectional plan view in Fig. 1;
Fig. 3 is the lateral plan of Fig. 1.
In Fig. 1 ~ Fig. 3,1 is filter; 2 is load-transfer device; 3 is bagged material; 4 is blower fan; 5 is discharging opening; 6 is clamping machine mechanical arm; 7 is broken bag cutter; 8 is spray ball; 9 for seizing folder on both sides by the arms; 10 is airduct; 11 is device gate; 12 is sieve plate; 13 is heavy curtain; 14 is access door; 15 is compressed air piping; 16 is exhaust duct; 17 is compressed air inlet pipeline; 18 is blast pipe.
Below by embodiment, the invention will be further elaborated, but be not limited only to the present embodiment.
Detailed description of the invention
[embodiment 1]
The present invention relates to a kind of new mode of feeding-in solid body, comprise the following steps:
A) solid pocket takes out from warehouse, and before being transported to device, device for opening door, puts into solid pocket (3) on the load-transfer device (2) of wind pouring system, opens load-transfer device and wind pouring system;
B) when infrared ray detects solid pocket, by pressurized air air inlet, control plunger moves, and makes to seize folder (9) on both sides by the arms and opens, and clamp solid pocket;
C) seize folder clamping solid pocket on both sides by the arms to move ahead on conveyer belt with solid pocket, wind drenches system and is blown into pure air, carries out clearly outer to solid pocket.Solid pocket drenches system load-transfer device by wind and slowly enters purifying area feeding system, when solid pocket half is through after heavy curtain (13), the folder (9) of seizing on both sides by the arms of purifying area opens clamping solid pocket, the folder of seizing on both sides by the arms that wind drenches system unclamps, solid pocket enters purifying area, and whole handing-over terminates;
D) folder (9) of seizing on both sides by the arms of purifying area clamps solid pocket, continue on the conveyor belt to move forward, deliver to the moving region of clamping machine mechanical arm (6), after infra-red detection to solid pocket, start upper and lower two-layer clamping machine mechanical arm, mechanical arm is by the motion of pressurized air air inlet control plunger, and make mechanical arm clamp solid pocket (3), the folder of seizing on both sides by the arms of purifying area unclamps solid pocket;
E) the clamping machine mechanical arm (6) clamping solid pocket (3) of moving region, pushes ahead, solid pocket is seized on both sides by the arms to feed opening;
F) broken bag cutter (7) passes through revolution, startup is pushed ahead, cut solid pocket, solid powder all falls into feed opening (5), feed opening wall increases oscillator, residual material on wall is all transported to the tank body or equipment of specifying by feed opening by circular pipe;
G) the solid pocket (3) after emptying turns back to wind by purifying area by transporting bag and drenches system, is back to wind again drenches system feeding mouth by wind system of drenching after carrying out dust cleaning.
Feeding-in solid body method of the present invention is used for antitumor class preparation workshop by certain pharmaceutical factory, and antitumor class preparation yearly output is 2,000 ten thousand bottles.Because in method of the present invention, vent line is provided with dust filter unit, substantially reduce the pollution of dust to environment, and whole operating process Automated condtrol, there is not the pollution problem to human body.In addition, purifying area area is 1005m
2, building area is 1868m
2, total operation number of feeding-in solid body workshop section is 55 people, and purifying area operating personal is 30 people.
[embodiment 2]
According to the condition described in embodiment 1 and step, by method of the present invention for certain pharmaceutical factory production of raw medicine, bulk drug yearly output is 2 tons, adopts method of the present invention, and purifying area area is 320m
2, building area is 4400m
2, total operation number of feeding-in solid body workshop section is 40 people, and purifying area operating personal is 10 people.
[comparative example 1]
Certain pharmaceutical factory mainly produces cephalo-type solid pharmaceutical preparation, and yearly output is 1,000 ten thousand bottles, adopts traditional feeding manner, and purifying area area is 1305m
2, building area is 2100m
2, total operation number of feeding-in solid body workshop section is 65 people, and purifying area operating personal is 35 people.And dust enters air, cause environmental pollution, the direct dust exposure of operating personal, causes man body pollution.
[comparative example 2]
Certain pharmaceutical factory mainly carries out producing antitumor bulk drug, and yearly output is 1.2 tons, adopts traditional feeding manner.Purifying area area is 520m
2, building area is 4600m
2, total operation number of feeding-in solid body workshop section is 50 people, and purifying area operating personal is 15 people.And dust enters air, cause environmental pollution, the direct dust exposure of operating personal, causes man body pollution.
Claims (6)
1. a feeding-in solid body method, solid pocket is put on load-transfer device, and opens wind pouring system, when infrared ray detects solid pocket, seize folder on both sides by the arms to open and clamp solid pocket and continue to move ahead on the conveyor belt, wind drenches the gas that is blown into of system to carry out outside to solid pocket and clears up; Solid pocket after the cleaning of outside enters purifying area feeding system through after heavy curtain, solid pocket is clamped by least one deck clamping machine mechanical arm, and solid pocket is moved to after above feed opening, start broken bag cutter, cut solid pocket, solid material falls into feed opening, and the solid pocket after emptying is restored to wind by transport tape from purifying area feeding system and drenches system, then is back to the movable loading point of solid pocket after carrying out dust cleaning by wind system of drenching; Wherein, load-transfer device both sides adopt the form of sieve plate, and the gas that wind system of drenching is blown into is by emptying after sieve plate, filter.
2. feeding-in solid body method according to claim 1, seize opening, close and move and all adopting compressed air-driven of folder and clamping machine mechanical arm described in it is characterized in that on both sides by the arms, the aperture of clip can regulate; A part for solid pocket after the cleaning of outside is through after heavy curtain, and the folder of seizing on both sides by the arms in purifying area feeding system opens clamping solid pocket, and the folder of seizing on both sides by the arms that wind drenches system unclamps, and completes solid pocket and drenches the handing-over of system to purifying area feeding system by wind.
3. feeding-in solid body method according to claim 1, it is characterized in that the blast pipe that described wind drenches system is provided with blower fan, air intake drenches system by the laggard inlet air of filter.
4. feeding-in solid body method according to claim 1, is characterized in that described feed opening wall is provided with oscillator, the residual material on feed opening wall by feed opening by Cemented filling to the tank body of specifying or equipment.
5. feeding-in solid body method according to claim 1, it is characterized in that gas that described wind system of drenching is blown into by after sieve plate by Cemented filling to eminence, emptying after filter.
6. feeding-in solid body method according to claim 1, it is characterized in that stretching out a rotating shaft by device madial wall drives two out movement gears, interlock crowngear, then access broken bag cutter, reach two broken bag cutter subtend runnings simultaneously, advanced to dead ahead by piston adjustment.
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CN201510061314.7A CN104787408B (en) | 2015-02-05 | 2015-02-05 | Feeding-in solid body method |
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CN201510061314.7A CN104787408B (en) | 2015-02-05 | 2015-02-05 | Feeding-in solid body method |
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CN104787408A true CN104787408A (en) | 2015-07-22 |
CN104787408B CN104787408B (en) | 2017-01-04 |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106240977A (en) * | 2016-08-02 | 2016-12-21 | 浙江国镜药业有限公司 | Clean materials processing unit (plant) and processing technique thereof |
CN112008860A (en) * | 2020-08-10 | 2020-12-01 | 浙江方远新材料股份有限公司 | Noise-reduction dustproof dry powder mortar stirring device |
CN114555479A (en) * | 2019-10-29 | 2022-05-27 | 巴斯夫涂料有限公司 | Apparatus for refilling and transferring solid feedstock from a container to a mixer |
CN115649594A (en) * | 2022-12-28 | 2023-01-31 | 广汉市迈德乐食品有限公司 | Quick-frozen raw tallow quick unsealing system and method |
Citations (5)
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JP2002145220A (en) * | 2000-11-07 | 2002-05-22 | Tsukasa Kogyo Kk | Automatic bag opening device |
CN202265223U (en) * | 2011-10-11 | 2012-06-06 | 奥星制药设备(石家庄)有限公司 | Dust-free feeding station |
CN102941950A (en) * | 2012-11-15 | 2013-02-27 | 安徽泽加业粉体工程有限公司 | Automatic bag opening system |
CN103708066A (en) * | 2014-01-09 | 2014-04-09 | 汉瑞普泽粉粒体技术(上海)有限公司 | Full-automatic intelligent unstacking and unpacking system |
CN203865124U (en) * | 2014-06-03 | 2014-10-08 | 安徽泽加业粉体工程有限公司 | Automatic bag opening station for small bags |
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2015
- 2015-02-05 CN CN201510061314.7A patent/CN104787408B/en active Active
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2002145220A (en) * | 2000-11-07 | 2002-05-22 | Tsukasa Kogyo Kk | Automatic bag opening device |
CN202265223U (en) * | 2011-10-11 | 2012-06-06 | 奥星制药设备(石家庄)有限公司 | Dust-free feeding station |
CN102941950A (en) * | 2012-11-15 | 2013-02-27 | 安徽泽加业粉体工程有限公司 | Automatic bag opening system |
CN103708066A (en) * | 2014-01-09 | 2014-04-09 | 汉瑞普泽粉粒体技术(上海)有限公司 | Full-automatic intelligent unstacking and unpacking system |
CN203865124U (en) * | 2014-06-03 | 2014-10-08 | 安徽泽加业粉体工程有限公司 | Automatic bag opening station for small bags |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106240977A (en) * | 2016-08-02 | 2016-12-21 | 浙江国镜药业有限公司 | Clean materials processing unit (plant) and processing technique thereof |
CN106240977B (en) * | 2016-08-02 | 2018-12-14 | 浙江国镜药业有限公司 | Clean materials processing unit (plant) and its processing technology |
CN114555479A (en) * | 2019-10-29 | 2022-05-27 | 巴斯夫涂料有限公司 | Apparatus for refilling and transferring solid feedstock from a container to a mixer |
CN112008860A (en) * | 2020-08-10 | 2020-12-01 | 浙江方远新材料股份有限公司 | Noise-reduction dustproof dry powder mortar stirring device |
CN115649594A (en) * | 2022-12-28 | 2023-01-31 | 广汉市迈德乐食品有限公司 | Quick-frozen raw tallow quick unsealing system and method |
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