CN105600511B - A kind of automatic movement system of sample bucket - Google Patents
A kind of automatic movement system of sample bucket Download PDFInfo
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- CN105600511B CN105600511B CN201510718231.0A CN201510718231A CN105600511B CN 105600511 B CN105600511 B CN 105600511B CN 201510718231 A CN201510718231 A CN 201510718231A CN 105600511 B CN105600511 B CN 105600511B
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Abstract
The invention discloses a kind of automatic movement system of sample bucket, including sample divider, transfer car(buggy), entrucking conveying device, conveying device of unloading and automatic discharge unit；The sample divider is automatic disengaging collector, and clamping device takes out sample bucket out of collector, and the sample bucket of taking-up is transported to entrucking conveying device by conveying device；Entrucking conveying device and conveying device of unloading are slope conveyor, or vertical plus horizontal conveyer, or Rotatruder, and sample bucket is transported into transfer car(buggy) by sample divider；Automatic discharge unit includes cap-opening mechanism, conveyer and shedding mechanism, above the conveying device of the sample divider, sealing cover body is equipped with above the conveyer on the outside of entrucking conveying device, above transfer car(buggy), on the outside of conveying device of unloading and in automatic discharge unit.The present invention carries out gathering and processing, pack and transporting for sample in the environment of closing, it is ensured that the accuracy of sample, prevents sample message from revealing.
Description
Technical field
The present invention relates to a kind of automatic movement system of sample bucket, belongs to mineral sample package equipment technical field.
Background technology
, it is necessary to extract the sample being collected out of mechanization sampling prototype sample collecting device, so in fire coal gathers and processes chemical industry work
After be transported to offline sample preparation chamber, it is existing to being disturbed caused by sample easily to occur environmental factor or human factor in the process
As, but in order to ensure analyze data, the accuracy of sample and there is trackability, it is necessary to ensure the precision of sample and credible
Degree.
Prior art frequently with flow in accordance with the following steps：Sampling Machine operator is completed to train, automobile or belt loading
After the collecting work of product, extraction sample bucket, sample sack is poured into, sack is tightened, is put into sales kit (SK), placement information bar, locking sample
Case, then transported again by transport vehicle to sample preparation chamber and manual cleaning.But will inevitably exist as follows in the process
Some problems：
1st, in sampling process, when certain the same barreled is full or the sample bucket needed for the sample collected collected completion, but adopt
When sample work still needs to continue, the sample in the sample bucket is because of long-time placement, and moisture is easy to lose, particularly in height
In the weather that temperature is dried, sample quality is influenceed very big；
2nd, when collecting sample, need that manually the sample in sample bucket is poured into sample sack used in transhipment sample,
Easily sample is produced loss in toppling process, reduce the representativeness of sample, can be direct plus personnel are sampled in operating process
Sample is touched, there is a possibility being had an impact to sample quality, therefore easily occur that human factor disturbed sample shows
As；
3rd, in sample is from sampling location to the transport process of offline sample preparation chamber, can not accomplish to be in fully sealed position,
It can not be monitored anywhere or anytime plus during sample transport, it is difficult to ensure that sample quality will not change；
4th, sample message needs to follow sample to shift, but the carrier of information is mostly papery version at present, whether in Sampling Machine
Middle extraction sample, or in sample preparation and procedure, the information of sample is substantially at open or semi-over state, it is easy to goes out
The situation of existing sample message leakage.
The content of the invention
To solve the above problems, the present invention provides a kind of automatic movement system of sample bucket, sample is carried out in the environment of closing
Product are gathered and processed, pack and transported, to avoid gathering and processing moisture loss and outside contamination of the sample in flowing, processing, handling process, really
Protect the accuracy of sample；It can automatically generate and write the attribute information for collecting sample, facility information and the operation of related personnel and believe
Breath, prevents sample message from revealing.
To achieve these goals, the automatic movement system of a kind of sample bucket, including sample divider and transfer car(buggy), sample is completed
The sample bucket that product are collected in sample divider by exporting and being transported to sample preparation using transfer car(buggy)；Also include entrucking conveying device,
Conveying device of unloading and automatic discharge unit；
The sample divider passes in and out collector, including collector and the clamping for being arranged on collector side to be automatic
Mechanism and conveying device, clamping device is taken out sample bucket by way of embracing folder or sucker or cutting ferrule out of collector, defeated
Send device that the sample bucket of taking-up is transported into entrucking conveying device；
The sample bucket includes closure and staving, and sample divider, which is provided with, writes a yard device, on closure or on staving
With sample message card；
Entrucking conveying device is slope conveyor or vertical plus horizontal conveyer or Rotatruder, for by sample bucket
Transfer car(buggy) is transported to by sample divider；
Conveying device of unloading is slope conveyor or vertical plus horizontal conveyer or Rotatruder, for by sample bucket
Automatic discharge unit is transported to by transfer car(buggy)；
Transfer car(buggy) is provided with storage tank conveying device；Above the conveying device of the sample divider, outside entrucking conveying device
Sealing cover body is equipped with above conveyer above side, transfer car(buggy), on the outside of conveying device of unloading and in automatic discharge unit, and
Sealing cover body goes out provided with active window at each mechanism docking port；
Automatic discharge unit includes cap-opening mechanism, conveyer and shedding mechanism, and cap-opening mechanism is arranged on above conveyer simultaneously
The closure of sample bucket is opened after authorized reading code, shedding mechanism is arranged on the end of conveyer；The shedding mechanism is lifting
Overturn unloader or unloading manipulator.
Sample divider is arranged in sampling apparatus system, is covered immediately after the completion of sample bucket collection sample, while in closure
Retaining mechanism bung is locked, the sample bucket after capping, which is switched to, to be write a yard position corresponding to device bottom and enters row write code, and by sample
On the sample message card of product information write-in closure；Installed additional on the basis of original sample divider and taken sample bucket and pass in and out automatically
Device, clamping device be used for by the sample bucket after the completion of sample collection from sample divider take out is placed in conveying device；
Conveying device is used to sample bucket being transported to entrucking conveying device, and entrucking conveying device uses conventional conveyer form by sample
Product bucket is transported on transfer car(buggy), and entrucking conveying device can be fixed conveyer or Mobile conveyer；Transfer car(buggy)
On storage tank conveying device be used for store several encapsulation sample bucket, transfer car(buggy) be used for sample bucket is transported at sample preparation；Unload
Sample bucket on transfer car(buggy) is delivered on the conveyer of automatic discharge unit by car conveying device successively；After cap-opening mechanism is authorized
Decode and open the closure of sample bucket, then taking staving to shedding mechanism by conveyer carries out discharging.The system is sampling
Entrucking section, unload unloading part and transhipment railway carriage all carry enclosing cover, only after the completion of being mutually butted by system control
Inner passage transmission can be opened, has prevented the possibility that external staff touches sample bucket completely, while sample bucket is also using close
Code encapsulation, sample be in sealing state all the time, avoids and gathers and processes moisture loss of the sample in flowing, processing, handling process and outside
Pollute on boundary, it is ensured that the accuracy of sample, considerably increase the confidence level of sample；Sample stage sample is collected in sample divider
Details are automatically write in sample message card and stored into network system by writing a yard device, only authorized to open sample
Product bucket checks sample message, prevents the possibility of sample message leakage, while be sampling system sample message networking pipe
Reason provides support.
Further, the storage tank conveying device on transfer car(buggy) is two rows arranged side by side, the tail end of transfer car(buggy) be additionally provided be oriented to it is defeated
Machine is sent, the guiding conveyer includes conveyer III and two guiding driving levers, and two guiding driving levers are respectively hinged at conveyer
III both sides, two guiding driving levers and one end that entrucking conveying device connects form bell shape, two guiding driving levers
The other end swings under the drive of driving telescoping mechanism and alternately connected with two row's storage tank conveying devices.
A point row storage can be carried out to sample bucket by being oriented to conveyer, and guiding conveyer can be big by being oriented to driving lever progress
The angular adjustment of scope, reduce the stand precise requirements to transfer car(buggy), built-in all kinds of detection components, it is ensured that enter
Go out bucket operation all automatic progress, it is not necessary to manual intervention；One end shape that two guiding driving levers connect with entrucking conveying device
Into bell shape, facilitate the input and output of sample bucket.
Preferably, the clamping device in sample divider includes level moving machinery, on level moving machinery
Vertical travelling mechanism, the tong installed in vertical travelling mechanism upper end and the collet installed in vertical travelling mechanism bottom.This hair
Clamping device preferably uses clamping mechanism form in bright middle sample divider, and sample bucket uses thin neck structure, passes through when taking barrel
Tong clamps the bucket neck positioning of sample bucket, and then collet holds up the bottom of sealed sample bucket by sample bucket taking-up or is sent into, such a
The convenient positioning of mechanism form can avoid sliding simultaneously.
Preferably, entrucking conveying device uses vertical plus horizontal conveyer form, specifically includes elevating transport apparatus I and water
Horizontal conveyor I, elevating transport apparatus I include lifting mechanism I, conveyer I and framework I, and lifting mechanism I is arranged on framework I simultaneously
Drive conveyer I liftings；The stroke of lifting mechanism I is adjustable, and framework I is whole closed institution；When lifting mechanism I rises or falls,
Conveyer I is connected with the conveying device in horizontal conveyer I or sample divider respectively.
For vertical plus horizontal conveyer structure is compared to the conveyer of other forms, advantageously in the defeated of sample bucket
Send, due to the Action of Gravity Field of sample bucket itself, slope conveyor and conveying worm need to overcome its gravity could be by sample bucket
It is delivered on transfer car(buggy), it is therefore desirable to install anti-slip mechanism additional, it is complicated, add operating cost.
Preferably, conveying device of unloading uses vertical plus horizontal conveyer form, specifically includes elevating transport apparatus II, water
Horizontal conveyor II and storage tank conveyer, storage tank conveyer are arranged on horizontal conveyer II underface, can store two and two
Sample bucket above；Elevating transport apparatus II includes lifting mechanism I I, conveyer II and framework II, and lifting mechanism I I is arranged on frame
On frame II and conveyer II is driven to lift；Lifting mechanism I I stroke is adjustable, and framework II is whole closed institution；On lifting mechanism I I
When rising or declining, conveyer II one end is connected with horizontal conveyer II or is connected with storage tank conveyer respectively, the other end point
It is not connected with the conveyer in automatic discharge unit；The horizontal conveyer II other end and the conveyer III being oriented in conveyer
It is connected.
Conveying device of unloading is similar with entrucking transport conveyor constructions, and difference is, horizontal conveyer II underface
Provided with storage tank conveyer, the staving for unsnatching material is temporarily stored in after capping is locked on storage tank conveyer, and empty barrel is again after the completion of unloading
Transfer car(buggy) is forwarded back successively, and sending sampling back to by transfer car(buggy) recycles.
Further, automatic discharge unit also includes Weighing module, and the Weighing module is arranged on cap-opening mechanism and discharging
Conveying motor spindle between mechanism.Weighing module is used for the sample bucket and samples weighing after uncapping, right again after the completion of discharging
Empty barrel carries out check weighing, is contrasted by the weight before and after discharging, it can be determined that and whether discharging is clean, if do not had, discharging is clean,
Using rapping, cleaning, secondary discharging processing.
Further, the conveying device in the sample divider, the horizontal conveyer I in entrucking conveying device, conveying
The conveyer in horizontal conveyer II, conveyer II, storage tank conveyer, automatic discharge unit in machine I, conveying device of unloading is equal
To close tunnel (belt) conveyer, and can way traffic.
Sampling, automatic Loading sample introduction can be sent to by the reversed operation of the system by transfer car(buggy) by unsnatching the empty barrel of material
Product bucket passes in and out collector automatically, whole system automatic cycle, closed operation, both can guarantee that the confidence level of sample, has again enough
Flexibility, adapt to complexity factories and miness arrangement.
Further, the storage tank conveying device afterbody on transfer car(buggy), and the storage tank conveying drive end unit for conveying device of unloading
It is mounted on the proximity switch for being counted to sample bucket.
Preferably, the conveyer in the system uses net chain conveyor.Net chain conveyor is compared with common conveyer, no
Easily snake, sideslip, while can avoid causing the abrasion of sample bottom of the barrel without relative motion between sample bucket and conveyer belt, and
Noise is smaller.
Brief description of the drawings
Fig. 1 is the front view that entrucking process is related to device in the present invention；
Fig. 2 is Fig. 1 top view；
Fig. 3 is the front view that the process of unloading is related to device in the present invention；
Fig. 4 is the schematic perspective view of sample divider in Fig. 1；
Fig. 5 is the schematic perspective view of entrucking conveying device in Fig. 1；
Fig. 6 is the schematic perspective view of transfer car(buggy) in Fig. 1；
Fig. 7 is the front view of conveying device of being unloaded in Fig. 3；
Fig. 8 is the schematic perspective view of automatic discharge unit in Fig. 3.
In figure：1st, sample divider, 1.1, collector, 1.2, clamping device, 1.2.1, level moving machinery are 1.2.2, perpendicular
Straight travelling mechanism, 1.2.3, tong, 1.2.4, collet, 1.3, conveying device, 2, entrucking conveying device, 2.1, elevating transport apparatus
I, 2.1.1, lifting mechanism I, 2.1.2, conveyer I, 2.1.3, framework I, 2.2, horizontal conveyer I, 3, transfer car(buggy), 3.1, be oriented to
Conveyer, 3.1.1, conveyer III, 3.1.2, it is oriented to driving lever, 3.2, storage tank conveying device, 4, conveying device of unloading, 4.1, rise
Conveying device II, 4.1.1, lifting mechanism I I, 4.1.2, conveyer II drop, 4.1.3, framework II, 4.2, horizontal conveyer II,
4.3rd, storage tank conveyer, 5, automatic discharge unit, 5.1, cap-opening mechanism, 5.2, conveyer, 5.3, shedding mechanism, 5.4, mould of weighing
Block, 6, sample bucket, 6.1, closure, 6.2, staving.
Embodiment
The invention will be further described below in conjunction with the accompanying drawings.
In order to facilitate description, the left end of accompanying drawing is defined as head, right-hand member is defined as afterbody.
As shown in Figures 1 to 4, the automatic movement system of a kind of sample bucket, including sample divider 1 and transfer car(buggy) 3, sample is completed
The sample bucket 6 that product are collected in sample divider 1 by exporting and being transported to sample preparation using transfer car(buggy) 3；Also include entrucking conveying dress
Put 2, conveying device of unloading 4 and automatic discharge unit 5；
The sample divider 1 is automatic disengaging collector, including collector 1.1 and is arranged on collector side
Clamping device 1.2 and conveying device 1.3, clamping device 1.2 is by way of embracing folder or sucker or cutting ferrule by sample bucket 6 from receipts
Taken out in storage 1.1, the sample bucket 6 of taking-up is transported to entrucking conveying device 2 by conveying device 1.3；
The sample bucket 6 includes closure 6.1 and staving 6.2, and sample divider 1, which is provided with, writes a yard device, on closure 6.1
Or there is sample message card on staving 6.2；
Entrucking conveying device 2 is slope conveyor or vertical plus horizontal conveyer or Rotatruder, and by sample bucket 6
Transfer car(buggy) 3 is transported to by sample divider 1；
Conveying device of unloading 4 is slope conveyor or vertical plus horizontal conveyer or Rotatruder, and by sample bucket 6
Automatic discharge unit 5 is transported to by transfer car(buggy) 3；
Transfer car(buggy) 3 is provided with storage tank conveying device 3.2；The top of conveying device 1.5 of the sample divider 1, entrucking are defeated
Send the top of conveyer 5.2 in the outside of device 2, the top of transfer car(buggy) 3, the outside of conveying device of unloading 4 and automatic discharge unit 5 equal
Provided with sealing cover body, and seal cover body and go out at each mechanism docking port provided with active window；
Automatic discharge unit 5 includes cap-opening mechanism 5.1, conveyer 5.2 and shedding mechanism 5.3, and cap-opening mechanism 5.1 is arranged on
The closure 6.1 of sample bucket 6 is opened behind the top of conveyer 5.2 and authorized reading code, shedding mechanism 5.3 is arranged on conveyer 5.2
End；The shedding mechanism 5.3 is lifting upset unloader or unloading manipulator.
Sample divider 1 is arranged in sampling apparatus system, and sample bucket 6 covers immediately after the completion of collecting sample, while closure
Retaining mechanism in 6.1 locks bung, and the sample bucket 6 after capping, which is switched to, to be write a yard position corresponding to device bottom and enter row write code,
And sample message is write on the sample message card of closure；Installed additional on the basis of original sample divider and taken sample bucket certainly
The device of dynamic disengaging, clamping device 1.2 are defeated for the sample bucket 6 after the completion of sample collection to be placed in from sample divider taking-up
Send on device 1.3；Conveying device is used to sample bucket being transported to entrucking conveying device 2, and entrucking conveying device 2 uses conventional
Sample bucket is transported on transfer car(buggy) 3 by conveyer form, and entrucking conveying device 2 can be fixed conveyer or may move
Formula conveyer；Storage tank conveying device 3.2 on transfer car(buggy) 3 is used for the sample bucket for storing several encapsulation, and transfer car(buggy) is used for sample
Product bucket is transported at sample preparation；Sample bucket on transfer car(buggy) is delivered to the conveying of automatic discharge unit 5 by conveying device of unloading 4 successively
On machine 5.2；Decoded after cap-opening mechanism 5.1 is authorized and open the closure 6.1 of sample bucket 6, staving is then taken by conveyer 5.2
6.2 to carrying out discharging at shedding mechanism 5.3.The system sampling entrucking section, unload unloading part and transhipment railway carriage all carry
Enclosing cover, inner passage transmission only could be opened by system control after the completion of being mutually butted, prevented external staff completely
The possibility of sample bucket is touched, while sample bucket is also encapsulated using password, sample is in sealing state, avoids and gather and process all the time
Moisture loss and outside contamination of the sample in flowing, processing, handling process, it is ensured that the accuracy of sample, considerably increase sample
Confidence level；Collected in sample divider during the details of sample stage sample automatically write sample message card by writing a yard device
And store into network system, it is only authorized to open sample bucket or check sample message, prevent sample message leakage
Possibility, while provide support for sampling system sample message network management.
As shown in fig. 6, the storage tank conveying device 3.2 on transfer car(buggy) 3 is two rows arranged side by side, the tail end of transfer car(buggy) 3 is additionally provided with
Conveyer 3.1 is oriented to, the guiding conveyer 3.1 includes conveyer III3.1.1 and two guiding driving lever 3.1.2, two guiding
Driving lever 3.1.2 is respectively hinged at conveyer III3.1.1 both sides, and two guiding driving lever 3.1.2 pass through with the phase of entrucking conveying device 2
Logical one end forms bell shape, and the two guiding driving lever 3.1.2 other end is put left and right under the drive of driving telescoping mechanism
Move and alternately connected with two row's storage tank conveying devices 3.2.
A point row storage can be carried out to sample bucket by being oriented to conveyer, and guiding conveyer can be big by being oriented to driving lever progress
The angular adjustment of scope, reduce the stand precise requirements to transfer car(buggy), built-in all kinds of detection components, it is ensured that enter
Go out bucket operation all automatic progress, it is not necessary to manual intervention；What two guiding driving lever 3.1.2 connected with entrucking conveying device 2
One end forms bell shape, facilitates the input and output of sample bucket.
As shown in figure 4, preferable in the present embodiment, the clamping device 1.2 in sample divider includes level moving machinery
1.2.1, the vertical travelling mechanism 1.2.2 on level moving machinery 1.2.1, on vertical travelling mechanism 1.2.2
The tong 1.2.3 at the end and collet 1.2.4 installed in vertical travelling mechanism bottom.Clamping device in sample divider in the present invention
1.2 preferably use clamping mechanism form, and sample bucket uses thin neck structure, and sample bucket is clamped by tong 1.2.3 when taking barrel
Bucket neck positioning, then sample bucket is taken out in the bottom of collet 1.2.4 picking-ups sealed sample bucket or feeding, such a mechanism form are convenient
Positioning can avoid sliding simultaneously.
As shown in figure 5, entrucking conveying device 2 uses vertical plus horizontal conveyer form in the present embodiment, liter is specifically included
Conveying device I2.1 and horizontal conveyer I2.2 drops, and elevating transport apparatus I2.1 includes lifting mechanism I 2.1.1, conveyer
I2.1.2 and framework I2.1.3, lifting mechanism I 2.1.1 are arranged on framework I2.1.3 and drive conveyer I2.1.2 to lift；Rise
Descending mechanism I2.1.1 stroke is adjustable, and framework I2.1.3 is whole closed institution；When lifting mechanism I 2.1.1 rises or falls, conveying
Machine I2.1.2 is connected with the conveying device 1.3 in horizontal conveyer I2.2 or sample divider 1.
For vertical plus horizontal conveyer structure is compared to the conveyer of other forms, advantageously in the defeated of sample bucket
Send, due to the Action of Gravity Field of sample bucket itself, slope conveyor and conveying worm need to overcome its gravity could be by sample bucket
It is delivered on transfer car(buggy), it is therefore desirable to install anti-slip mechanism additional, it is complicated, add operating cost.
As shown in fig. 7, conveying device 4 of unloading uses vertical plus horizontal conveyer form, elevating transport apparatus is specifically included
II4.1, horizontal conveyer II4.2 and storage tank conveyer 4.3, storage tank conveyer 4.3 be arranged on horizontal conveyer II4.2 just under
Side, can store two and more than two sample buckets 6；Elevating transport apparatus II4.1 includes lifting mechanism I I4.1.1, conveyer
II4.1.2 and framework II4.1.3, lifting mechanism I I4.1.1 are arranged on framework II4.1.3 and drive conveyer II4.1.2 liters
Drop；Lifting mechanism I I4.1.1 stroke is adjustable, and framework II4.1.3 is whole closed institution；Lifting mechanism I I4.1.1 rise or under
During drop, conveyer II4.1.2 one end is connected with horizontal conveyer II4.2 or is connected with storage tank conveyer 4.3 respectively, another
End is connected with the conveyer 5.2 in automatic discharge unit 5 respectively；The horizontal conveyer II4.2 other end is with being oriented to conveyer 3.1
In conveyer III3.1.1 be connected.
Conveying device of unloading 4 is similar with the structure of entrucking conveying device 2, and difference is, horizontal conveyer II4.2 is just
Lower section is provided with storage tank conveyer 4.3, and the staving 6.2 for unsnatching material is temporarily stored on storage tank conveyer 4.3 after capping is locked, unloaded
After the completion of empty barrel be forwarded back transfer car(buggy) 3 successively again, by transfer car(buggy) 3 send back to sampling recycle.
As shown in figure 8, automatic discharge unit 5 also includes Weighing module 5.4, the Weighing module 5.4 is arranged on machine of uncapping
The bottom of conveyer 5.2 between structure 5.1 and shedding mechanism 5.3.Weighing module 5.4 is used for the sample bucket and sample after uncapping
Weigh, check weighing is carried out to empty barrel again after the completion of discharging, contrasted by the weight before and after discharging, it can be determined that whether discharging is done
Only, if do not had, discharging is clean, is handled using rapping, cleaning, secondary discharging.
Further, the conveying device 1.3 in the sample divider 1, the horizontal conveyer in entrucking conveying device 2
Horizontal conveyer II4.2, conveyer II4.1.2, storage tank conveyer in I2.2, conveyer I2.1.2, conveying device of unloading
4.3, the conveyer 5.2 in automatic discharge unit 5 be closing tunnel (belt) conveyer, and can way traffic.
Sampling, automatic Loading sample introduction can be sent to by the reversed operation of the system by transfer car(buggy) by unsnatching the empty barrel of material
Product bucket passes in and out collector automatically, whole system automatic cycle, closed operation, both can guarantee that the confidence level of sample, has again enough
Flexibility, adapt to complexity factories and miness arrangement.
Further, the afterbody of storage tank conveying device 3.2 on transfer car(buggy) 3, and the storage tank conveyer for conveying device 4 of unloading
4.3 afterbodys are mounted on the proximity switch 8 for being counted to sample bucket.
Preferably, the conveyer in the system uses net chain conveyor.Net chain conveyor is compared with common conveyer, no
Easily snake, sideslip, while can avoid causing the abrasion of sample bottom of the barrel without relative motion between sample bucket and conveyer belt, and
Noise is smaller.
Elaboration now is done to the course of work of optimum embodiment in the present invention
As shown in Figures 1 to 8, the process of sample bucket entrucking is shown in Fig. 1 and Fig. 2, and sample divider is multiple to loading
Sample bucket with closure carries out sample collection, can be automatically performed that unlocking is uncapped, fed, locking closure writes code inside sample divider
And bucket work is changed in rotation.After sample bucket 6 is filled it up with sample and encapsulates locking closure, the level run of clamping device 1.2 to sealed sample
The bucket neck for clamping sealed sample bucket 6 at bucket 6 by tong 1.2.3 positions, while collet 1.2.4 holds up the bottom of sealed sample bucket 6
Portion it is safe by sealed sample bucket 6 take out puts to output conveyor 1.3, and by conveying device 1.3 by sample bucket transport to
On the conveyer I2.1.2 of entrucking conveying device 2, lifting mechanism I 2.1.1 pulls conveyer I to rise to and horizontal conveyer I2.2
After parallel, conveyer I2.1.2 starts and sample bucket is transported on horizontal conveyer I2.2, horizontal defeated after transfer car(buggy) arrives at
Send machine I2.2 that sample bucket is transported on transfer car(buggy) 3 successively；As shown in fig. 6, horizontal conveyer I2.2 stretches to guiding conveyer
At 3.1 horn mouth, it is oriented to driving lever 3.1.2 and respective angles is adjusted according to the stand of transfer car(buggy) 3, conveyer III3.1.1 is opened
It is dynamic and sample bucket 6 is imported successively be delivered to the memory storage of storage tank conveyer 3.2, after the storage tank conveyer of side is filled with, it is oriented to group
Remaining sample bucket commutation and is directed into the storage tank conveyer of opposite side by bar 3.1.2 successively under the drive of driving telescoping mechanism
Memory storage, after the storage tank conveyers of both sides is filled with, the docking port of enclosing cover causes whole transfer car(buggy) closing to be transported at sample preparation.
Fig. 3 shows the process of unloading of sample bucket, and transfer car(buggy) and the joint for conveying device of unloading automatically open up, storage tank conveying
Machine and conveyer III3.1.1 inverted runnings, and sample bucket 6 is transported to the horizontal conveyer for conveying device 4 of unloading successively
On II4.2, then sample bucket is transported on automatic discharge unit 5 by elevating transport apparatus II4.1, and automatic discharge unit 5 is opened
Lid mechanism 5.1 first carries out reading code to sealed sample bucket 6 and uncapped, and then Weighing module 5.4 carries out weight weighing to staving 6.2, unloads
Material mechanism 5.3 carries out lifting discharging to staving 6.2, finally check weighing is carried out to the empty barrel after blanking, before and after discharging
Weight contrasts, it can be determined that whether discharging is clean, if do not had, discharging is clean, is handled using rapping, cleaning, secondary discharging.
As shown in Figure 3 and Figure 7, the staving 6.2 for unsnatching material is temporarily stored in after capping is locked on storage tank conveyer 4.3, is unloaded
Empty barrel is sequentially transmitted back transfer car(buggy) 3 after the completion of car, and sending sampling back to by transfer car(buggy) 3 recycles.
Whole entrucking, the process the system of unloading are in closed state, are only docked and completed in mechanism by control system
Inner passage can be just opened afterwards, it is ensured that the confidence level of sample；In-house have various detection original papers and ensure system operations
Accuracy, and facilitate intelligent management.
Claims (9)
1. a kind of automatic movement system of sample bucket, including sample divider (1) and transfer car(buggy) (3), complete the sample of sample collection
Bucket (6) in sample divider (1) by exporting and being transported to sample preparation using transfer car(buggy) (3)；Characterized in that, it is defeated also to include entrucking
Send device (2), conveying device of unloading (4) and automatic discharge unit (5)；
The sample divider (1) is automatic disengaging collector, including collector (1.1) and is arranged on collector side
Clamping device (1.2) and conveying device (1.3), clamping device (1.2) is by way of embracing folder or sucker or cutting ferrule by sample
Bucket (6) is taken out out of collector (1.1), and the sample bucket (6) of taking-up is transported to entrucking conveying device (2) by conveying device (1.3)；
The sample bucket (6) includes closure (6.1) and staving (6.2), and sample divider (1) is provided with and writes a yard device, closure
(6.1) there is sample message card on or on staving (6.2)；
Entrucking conveying device (2) is slope conveyor or vertical plus horizontal conveyer or Rotatruder, for by sample bucket
(6) transfer car(buggy) (3) is transported to by sample divider (1)；
Conveying device of unloading (4) is slope conveyor or vertical plus horizontal conveyer or Rotatruder, for by sample bucket
(6) automatic discharge unit (5) is transported to by transfer car(buggy) (3)；
Transfer car(buggy) (3) is provided with storage tank conveying device (3.2)；Above the conveying device (1.3) of the sample divider (1), fill
It is defeated on the outside of car conveying device (2), above transfer car(buggy) (3), on the outside of conveying device of unloading (4) and in automatic discharge unit (5)
Send and sealing cover body is equipped with above machine (5.2), and seal cover body and active window is provided with each mechanism docking port；
Automatic discharge unit (5) includes cap-opening mechanism (5.1), conveyer (5.2) and shedding mechanism (5.3), cap-opening mechanism (5.1)
It is arranged on above conveyer (5.2) and the closure (6.1) of sample bucket (6) is opened after authorized reading code, shedding mechanism (5.3) is set
Put in the end of conveyer (5.2)；The shedding mechanism (5.3) is lifting upset unloader or unloading manipulator.
2. the automatic movement system of sample bucket as claimed in claim 1, it is characterised in that the storage tank conveying dress on transfer car(buggy) (3)
(3.2) are put as two rows arranged side by side, the tail end of transfer car(buggy) (3), which is additionally provided with, is oriented to conveyer (3.1), the guiding conveyer (3.1)
Including conveyer III (3.1.1) and two guiding driving levers (3.1.2), two guiding driving levers (3.1.2) are respectively hinged at conveyer
III (3.1.1) both sides, two guiding driving levers (3.1.2) form toroidal with one end that entrucking conveying device (2) connects
Shape, the other end of two guiding driving levers (3.1.2) swing under the drive of driving telescoping mechanism and conveyed with two row's storage tanks
Device (3.2) alternately connects.
3. the automatic movement system of sample bucket as claimed in claim 2, it is characterised in that the clamping device in sample divider
(1.2) level moving machinery (1.2.1), the vertical travelling mechanism on level moving machinery (1.2.1) are included
(1.2.2), the tong (1.2.3) installed in vertical travelling mechanism (1.2.2) upper end and installed in vertical travelling mechanism bottom
Collet (1.2.4).
4. the automatic movement system of sample bucket as claimed in claim 3, it is characterised in that entrucking conveying device (2) is using vertical
Add horizontal conveyer form, specifically include elevating transport apparatus I (2.1) and horizontal conveyer I (2.2), elevating transport apparatus I
(2.1) lifting mechanism I (2.1.1), conveyer I (2.1.2) and framework I (2.1.3) are included, lifting mechanism I (2.1.1) is arranged on
On framework I (2.1.3) and conveyer I (2.1.2) is driven to lift；The stroke of lifting mechanism I (2.1.1) is adjustable, framework I
(2.1.3) is whole closed institution；When lifting mechanism I (2.1.1) rises or falls, conveyer I (2.1.2) respectively with horizontal feed
Conveying device (1.3) in machine I (2.2) or sample divider (1) is connected.
5. the automatic movement system of sample bucket as claimed in claim 4, it is characterised in that conveying device of unloading (4) is using vertical
Add horizontal conveyer form, specifically include elevating transport apparatus II (4.1), horizontal conveyer II (4.2) and storage tank conveyer
(4.3), storage tank conveyer (4.3) is arranged on the underface of horizontal conveyer II (4.2), can store two and more than two samples
Product bucket (6)；Elevating transport apparatus II (4.1) includes lifting mechanism I I (4.1.1), conveyer II (4.1.2) and framework II
(4.1.3), lifting mechanism I I (4.1.1) are arranged on framework II (4.1.3) and drive conveyer II (4.1.2) to lift；Lifting
Mechanism II (4.1.1) stroke is adjustable, and framework II (4.1.3) is whole closed institution；Lifting mechanism I I (4.1.1) rises or falls
When, conveyer II (4.1.2) one end is connected with horizontal conveyer II (4.2) or is connected with storage tank conveyer (4.3) respectively,
The other end is connected with the conveyer (5.2) in automatic discharge unit (5) respectively；Horizontal conveyer II (4.2) other end is with leading
Conveyer III (3.1.1) into conveyer (3.1) is connected.
6. the automatic movement system of sample bucket as claimed in claim 5, it is characterised in that automatic discharge unit (5) also includes claiming
Molality block (5.4), the Weighing module (5.4) are arranged on the conveyer between cap-opening mechanism (5.1) and shedding mechanism (5.3)
(5.2) bottom.
7. the automatic movement system of sample bucket as claimed in claim 6, it is characterised in that defeated in the sample divider (1)
Send in horizontal conveyer I (2.2) in device (1.3), entrucking conveying device (2), conveyer I (2.1.2), conveying device of unloading
Horizontal conveyer II (4.2), conveyer II (4.1.2), storage tank conveyer (4.3), the conveyer in automatic discharge unit (5)
(5.2) it is closing tunnel (belt) conveyer, and can way traffic.
8. the automatic movement system of sample bucket as claimed in claim 7, it is characterised in that the storage tank conveying dress on transfer car(buggy) (3)
(3.2) afterbody is put, and storage tank conveyer (4.3) afterbody of conveying device of unloading (4) is mounted on being used to count sample bucket
Proximity switch.
9. the automatic movement system of sample bucket as described in claim 1 to 8 any claim, it is characterised in that in the system
Conveyer use net chain conveyor.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510718231.0A CN105600511B (en) | 2015-10-29 | 2015-10-29 | A kind of automatic movement system of sample bucket |
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| CN201510718231.0A CN105600511B (en) | 2015-10-29 | 2015-10-29 | A kind of automatic movement system of sample bucket |
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| CN105600511B true CN105600511B (en) | 2017-12-15 |
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| CN105923417B (en) * | 2016-06-16 | 2017-12-15 | 安徽新华学院 | The mechanical device of the automatic loading, unloading goods of casing class lorry |
| CN106829517A (en) * | 2017-04-18 | 2017-06-13 | 长沙开元仪器股份有限公司 | A kind of coal sample bucket automated transport system |
| IT201700062313A1 (en) * | 2017-06-07 | 2018-12-07 | Comec Srl | MACHINE FOR REMOVAL OF A LID FROM A CONTAINER AND ITS SYSTEM. |
| CN108016869B (en) * | 2017-11-08 | 2020-05-08 | 中冶南方工程技术有限公司 | Material sample barrel grabbing device, material sample barrel sorting system and stock ground sampling and preparing method |
| CN107985157B (en) * | 2017-12-18 | 2023-07-14 | 湖南三德科技股份有限公司 | Sample barrel transfer trolley |
| CN108045976B (en) * | 2017-12-18 | 2023-06-02 | 湖南三德科技股份有限公司 | Automatic feeding equipment for samples |
| CN108045935B (en) * | 2017-12-18 | 2023-06-02 | 湖南三德科技股份有限公司 | Sampling and preparing system for samples |
| CN109649705A (en) * | 2018-11-21 | 2019-04-19 | 国电汉川发电有限公司 | A kind of automatic material filling device of secondary coal sample |
| CN109502360B (en) * | 2018-12-10 | 2024-01-30 | 济南恒誉环保科技股份有限公司 | Continuous loading and unloading device of solid dangerous waste intermittent cracker |
| CN113879623B (en) * | 2021-11-16 | 2023-02-28 | 英飞智信(北京)科技有限公司 | Intelligent material collecting method and device for high-flow quantitative feeding and weighing |
| CN114261584B (en) * | 2021-12-24 | 2023-08-11 | 煤科(北京)检测技术有限公司 | Bulk material collection system and method based on intelligent transfer robot |
| CN114180364B (en) * | 2022-02-17 | 2022-04-22 | 启东荻捷工业成套设备有限公司 | Container conveying system capable of being unloaded by unmanned people |
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| DK164589C (en) * | 1989-04-28 | 1992-12-07 | Pedersen As Marius | MOTOR VEHICLES FOR USE IN PROBLEM WASTE COLLECTION |
| US5846043A (en) * | 1997-08-05 | 1998-12-08 | Spath; John J. | Cart and caddie system for storing and delivering water bottles |
| CN101498626B (en) * | 2008-02-01 | 2012-10-03 | 青岛三能电力设备有限公司 | Coal sampling and preparing system with card reading, automatic packaging and code spraying function |
| JP5237333B2 (en) * | 2010-07-27 | 2013-07-17 | 株式会社ナック | Transportation vehicle |
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| CN204568133U (en) * | 2015-01-08 | 2015-08-19 | 赛摩电气股份有限公司 | Sample divider |
| CN104709481A (en) * | 2015-03-11 | 2015-06-17 | 长沙开元仪器股份有限公司 | Automatic mineral collecting and sealing device |
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