CN106520306A - 一种镍基耐磨合金旋压加工工艺润滑剂组合物 - Google Patents

一种镍基耐磨合金旋压加工工艺润滑剂组合物 Download PDF

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CN106520306A
CN106520306A CN201610962498.9A CN201610962498A CN106520306A CN 106520306 A CN106520306 A CN 106520306A CN 201610962498 A CN201610962498 A CN 201610962498A CN 106520306 A CN106520306 A CN 106520306A
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nickel
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lubricant composition
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黄福川
马骁飞
韦开焕
陈彪
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Guangxi University
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Abstract

本发明公开了一种镍基耐磨合金旋压加工工艺润滑剂组合物，采用50％的HVIS150BS基础油和50％的酯类油Radialube7542复合作为基础油，配合多种复合添加剂。包括：抗氧剂、金属减活剂、油性剂、摩擦改进剂、极压剂、抗磨剂、防锈剂、抗氧抗腐剂、粘度指数改进剂等。本发明的组合物具有良好的冷却性、润滑性、极压抗磨承载性、扩散性、清洗性、防锈性、抗氧防腐性、粘附性，减少表面擦伤。

Description

一种镍基耐磨合金旋压加工工艺润滑剂组合物
技术领域
本发明一种镍基耐磨合金旋压加工工艺润滑剂组合物属于金属加工润滑剂领域。
背景技术
镍基耐磨合金主要合金元素是铬、钼、钨，还含有少量的铌、钽和铟。除具有耐磨性能外，其抗氧化、耐腐蚀、焊接性能也好。可制造耐磨零部件，也可作为包覆材料，通过堆焊和喷涂工艺将其包覆在其他基体材料表面。
旋压技术起源于古代制陶工艺。他是一种综合了锻造、挤压、拉件、弯曲、环轧、横轧和滚挤等工艺特点的少无切削加工的先进工艺。通常将金属简坯、平板毛坯或预制坯用尾顶顶紧在旋压机模上，由主轴带动芯棒和坯料旋转；同时旋压轮从毛坯一侧将材料挤压在旋转的芯模上，使材料产生逐点连续的塑性变形，从而获得各种母线形状的空心旋转体零件。根据旋压加工过程中的毛坯厚度变化情况，把旋压工艺分为普通旋压和强力旋压两种，即普通旋压和强力旋压。
普通旋压简称普旋。普旋过程中毛坯的厚度基本保持不变，成形主要依靠坯料沿圆周的收缩及沿半径方向上伴长不变形来实现。其主要特征是在成形过程中，可以明显看出坯料外径的变化。普通旋压的基本方式有：拉深旋压(拉旋)、缩径旋压(缩旋)和扩径旋压(扩旋)等三种。
发明内容
本发明要解决的技术问题是提供一种具有良好的冷却性、润滑性、极压抗磨承载性、扩散性、清洗性、防锈性、抗氧防腐性、粘附性，减少表面擦伤的镍基耐磨合金旋压加工工艺润滑剂组合物。
本发明通过如下技术方案解决上述技术问题：
一种镍基耐磨合金旋压加工工艺润滑剂组合物，采用质量比50％的HVIS150BS基础油和50％的酯类油Radialube7542为基础油，配合多种复合添加剂，其各自质量百分数的成分组成：
以上各组分的质量百分比总和是100％。
抗氧剂是质量比50％的2,6-二叔丁基混合酚T502A和50％的丁基辛基二苯胺T557复合。
金属减活剂是质量比50％的噻重氮和50％的甲基甲酰三唑衍生物复合。
油性剂是硫化猪油。抗磨剂是氯化石蜡T301。极压剂是硫代磷酸铵盐T307。
摩擦改进剂是二烷基二硫化氨基甲酸甲酯。
防锈剂是质量比50％的石油磺酸钠T702和50％的烷基琥珀酸衍生物复合。
抗氧抗腐剂是二烷基二硫代氨基甲酸钨。粘度指数改进剂是乙丙共聚物T614。
本发明的优点在于：本发明的组合物具有良好的冷却性、润滑性、极压抗磨承载性、扩散性、清洗性、防锈性、抗氧防腐性、粘附性，减少表面擦伤。
具体实施方式
实施例1：
将以下各组分按下列质量百分比调和而成：
以上各组分质量百分比含量总和为100％。
实施例2：
将以下各组分按下列质量百分比调和而成：
以上各组分质量百分比含量总和为100％。
实施例3：
将以下各组分按下列质量百分比调和而成：
以上各组分质量百分比含量总和为100％。
实施例3产品的主要技术指标
项目 指标
40℃运动粘度/(mm2﹒s-1) 692.6
闪点(开口)/℃ 276
倾点/℃ -13
粘度指数 128
腐蚀(铜片、100℃、3h)/级 1
抗乳化度84℃(40-37-3) 14
氧化安定性，(旋转氧弹，150℃)，min 330
四球机试验，Pb/N 943
烧结负荷，PD/N 7816
梯姆肯，N 311.5
水分，％ 痕迹
机械杂质，％ 无
实施例2产品的主要技术指标
项目 指标
40℃运动粘度/(mm2﹒s-1) 691.6
闪点(开口)/℃ 269
倾点/℃ -14
粘度指数 136
腐蚀(铜片、100℃、3h)/级 1
抗乳化度84℃(40-37-3) 13
氧化安定性，(旋转氧弹，150℃)，min 322
四球机试验，Pb/N 954
烧结负荷，PD/N 7330
梯姆肯，N 302
水分，％ 痕迹
机械杂质，％ 无
实施例1产品的主要技术指标
项目 指标
40℃运动粘度/(mm2﹒s-1) 695
闪点(开口)/℃ 271
倾点/℃ -11
粘度指数 121
腐蚀(铜片、100℃、3h)/级 1
抗乳化度84℃(40-37-3) 14
氧化安定性，(旋转氧弹，150℃)，min 336
四球机试验，Pb/N 940
烧结负荷，PD/N 7880
梯姆肯，N 316
水分，％ 痕迹
机械杂质，％ 无

Claims (10)

1.一种镍基耐磨合金旋压加工工艺润滑剂组合物，其特征在于：采用质量比50％的HVIS150BS基础油和50％的酯类油Radialube7542为基础油，配合多种复合添加剂，其各自质量百分数的成分组成：
组分 质量百分比含量 基础油 余量 抗氧剂 0.08～0.5％ 金属减活剂 0.05～0.3％ 油性剂 6～8％ 抗磨剂 5～8％ 极压剂 1～3％ 摩擦改进剂 2～4％ 防锈剂 0.06～0.5％ 抗氧抗腐剂 0.8～1.5％ 增粘剂 4～8％
以上各组分的质量百分比总和是100％。
2.如权利要求1所述的一种镍基耐磨合金旋压加工工艺润滑剂组合物，其特征在于抗氧剂是质量比50％的2,6-二叔丁基混合酚T502A和50％的丁基辛基二苯胺T557复合。
3.如权利要求1所述的一种镍基耐磨合金旋压加工工艺润滑剂组合物，其特征在于金属减活剂是质量比50％的噻重氮和50％的甲基甲酰三唑衍生物复合。
4.如权利要求1所述的一种镍基耐磨合金旋压加工工艺润滑剂组合物，其特征在于油性剂是硫化猪油。
5.如权利要求1所述的一种镍基耐磨合金旋压加工工艺润滑剂组合物，其特征在于抗磨剂是氯化石蜡T301。
6.如权利要求1所述的一种镍基耐磨合金旋压加工工艺润滑剂组合物，其特征在于极压剂是硫代磷酸铵盐T307。
7.如权利要求1所述的一种镍基耐磨合金旋压加工工艺润滑剂组合物，其特征在于摩擦改进剂是二烷基二硫化氨基甲酸甲酯。
8.如权利要求1所述的一种镍基耐磨合金旋压加工工艺润滑剂组合物，其特征在于防锈剂是质量比50％的石油磺酸钠T702和50％的烷基琥珀酸衍生物复合。
9.如权利要求1所述的一种镍基耐磨合金旋压加工工艺润滑剂组合物，其特征在于抗氧抗腐剂是二烷基二硫代氨基甲酸钨。
10.如权利要求1所述的一种镍基耐磨合金旋压加工工艺润滑剂组合物，其特征在于粘度指数改进剂是乙丙共聚物T614。
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Publication number Priority date Publication date Assignee Title
CN103374452A (zh) * 2012-04-27 2013-10-30 中国石油化工股份有限公司 一种手动变速箱润滑油组合物

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Publication number Priority date Publication date Assignee Title
CN103374452A (zh) * 2012-04-27 2013-10-30 中国石油化工股份有限公司 一种手动变速箱润滑油组合物

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