CN106508427B - Production equipment and method of edible fungus bag - Google Patents
Production equipment and method of edible fungus bag Download PDFInfo
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- CN106508427B CN106508427B CN201610960654.8A CN201610960654A CN106508427B CN 106508427 B CN106508427 B CN 106508427B CN 201610960654 A CN201610960654 A CN 201610960654A CN 106508427 B CN106508427 B CN 106508427B
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01G—HORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
- A01G18/00—Cultivation of mushrooms
- A01G18/60—Cultivation rooms; Equipment therefor
- A01G18/64—Cultivation containers; Lids therefor
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01G—HORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
- A01G18/00—Cultivation of mushrooms
- A01G18/20—Culture media, e.g. compost
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Abstract
The invention discloses a production device and a method of edible fungus bags, which complete the operations of feeding, bagging, compacting, puncturing, inoculating and sealing edible fungus bags from sterilized culture materials on the same device, and the other procedures are all automatic operations except the work industry required for installing packaging bags.
Description
Technical Field
The invention relates to the technical field of edible fungus equipment, in particular to fungus bag integrated production equipment and a method for bagging, inoculating, compacting and sealing sterilized edible fungus culture materials.
Background
In recent years, the culture scale of domestic edible fungi is continuously enlarged, but in the current production process of edible fungi, more fungus material bagging work is still completed by manual operation. The manual operation is large in labor amount, the operation space cannot be performed in a completely closed environment, the compost is easily subjected to cross infection of mixed fungi, and the quality and the yield of the edible fungi are further influenced. The packaging equipment for edible culture materials reported in the prior art has some problems, some packaging equipment has higher packaging efficiency and better effect, but the equipment is complex, the price is higher, and the market application rate is not high; some of the fungi bags have low price and can be born by mushroom farmers, but the fungi bag packaging effect is not ideal, the efficiency is not high, the specification of the fungi bag packaging is single, and the fungi bag packaging can not meet the requirements of different fungi on different fungi bag sizes and different fungi bag densities. Therefore, it is necessary to develop a production apparatus and a method for producing edible fungus bags with simple structure, low manufacturing cost, adjustable specification of the packaged fungus bags, good packaging effect and high packaging efficiency.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides production equipment and a production method of an edible fungus bag.
The invention is realized by the following technical scheme.
The invention relates to production equipment of edible fungus bags, which comprises a rack, a rack supporting plate, a feeding system, a bin volume adjusting system, a bin sliding system, a fungus material bagging, compacting, puncturing and inoculating system, a fungus bag pushing system, a fungus bag sealing system and an electronic control system.
The feeding system comprises a hopper and a material pipe, wherein the hopper is fixed above the top of the frame, and the material pipe is communicated with the hopper and fixed below the top of the frame.
The bin volume adjusting system is composed of a bin, a horizontal blocking plate, a vertical blocking plate, an adjusting button, a bin push-pull plate and a movable groove, and the bin is arranged on the periphery of the material pipe. The material box has no top and no bottom, the upper side of the material box is 30-50 mm higher than the lower side of the material pipe, the left side outside the material box is connected with a material box push-pull plate, the left side in the material box is provided with a material plugging platform consisting of a horizontal plugging plate, a vertical plugging plate and a plugging platform adjusting button, the material plugging platform is of an inverted L shape, the upper side of the material plugging platform is the horizontal plugging plate, the left end of the horizontal plugging plate extends out of the material box, the middle part of the horizontal plugging plate is provided with a push-pull groove, the right end of the horizontal plugging plate is connected with the vertical plugging plate, the adjusting button is arranged on the upper part of the material box push-pull plate, the horizontal plugging plate is connected with the box push-pull plate through the adjusting button, the horizontal plugging plate can be a track through the push-pull groove and move left and right by taking the adjusting button as the center, and the lower end of the vertical plugging plate is arranged in a movable groove.
The work bin sliding system comprises a work bin, a work bin push-pull plate, a movable groove, a work bin push-pull hydraulic pump, an extension sensor and a contraction sensor, wherein the work bin push-pull plate is connected to the left side outside the work bin, the left side of the work bin push-pull plate is connected with the work bin push-pull hydraulic pump, the work bin push-pull hydraulic pump is fixed on the inner side of the left side of the rack, the extension sensor is arranged at the upper end of the front edge of the work bin, when the work bin reaches the rightmost end, the work bin contraction sensor is arranged on the rack supporting plate and close to the right side of the work bin, the extension sensor and the contraction sensor control the hydraulic rod of the work bin push-pull hydraulic pump to extend, and the work bin can slide left and right along the track of the movable groove on the rack supporting plate under the action of the work bin push-pull hydraulic pump.
The fungus material bagging, compacting, puncturing and inoculating system comprises a hydraulic pump, a fungus material pressing plate, puncturing and inoculating rods, a feed opening, a support rod frame, a fungus bag support rod, a control handle, a connecting rod, a fungus material supporting table, a fungus bag sleeve frame, a sleeve frame lifting hydraulic pump, a sleeve frame connecting rod, a sleeve frame movable rail, a sensor, a fungus tank and a fungus tank pressure pump. The feed opening establish in the left side of frame backup pad shrink sensor, be equipped with the hydraulic pump in the frame directly over the feed opening, be equipped with adjusting nut at the hydraulic stem top of hydraulic pump for the stroke length of regulation hydraulic stem, be equipped with fungus material clamp plate in the bottom of hydraulic stem, the periphery specification of fungus material clamp plate is less than feed opening 30-40mm, below fungus material clamp plate symmetry is equipped with two thorn holes and inoculation pole, thorn hole and inoculation pole are the hollow tube, the lower part is equipped with the bacterial export, the top is equipped with the hose and communicates with the strain jar. Be equipped with fungus material brace table and fungus bag cover frame in feed opening vertically below, fungus material brace table is fixed on the base of frame, the periphery specification and the feed opening of fungus material brace table equal, fungus bag cover frame activity sets up the periphery at fungus material brace table, fungus material brace table restriction fungus bag cover frame is movable from top to bottom only, one side of fungus bag cover frame is equipped with cover frame movable rail, be in the same place fungus bag cover frame and cover frame movable rail activity are fixed through the cover frame connecting rod, be equipped with cover frame lift hydraulic pump on the frame base of fungus bag cover frame one side, cover frame lift hydraulic pump is equipped with the control handle, act on the lift that cover frame lift hydraulic pump is controlling fungus bag cover frame through the control handle. And a support rod frame is arranged at the periphery of the feed opening and below the support plate of the machine frame, the support rod frame is a concave frame, 1 material bag support rod is respectively arranged at the four corners of the front lower part of the support rod frame corresponding to the feed opening, the support rod frame is hinged with the control handle through a connecting rod, and the support rod frame and the control handle synchronously move back and forth. When the feed box runs to the leftmost end, a sensor is arranged on the support plate of the frame and close to the right side of the feed box. The strain tank and the strain tank pressure pump are arranged at the left lower part of the rack, an electronic delay switch is arranged at the outlet of the strain tank, and the strain tank pressure pump is communicated with the strain tank.
Fungus bag ejecting system constitute by fungus bag push pedal, fungus bag push pedal hydraulic pump, be equipped with the fungus bag push pedal in fungus material brace table top left side, fungus bag push pedal and fix fungus bag push pedal hydraulic pump connection under the frame backup pad.
The fungus package system of sealing including seal the platform, seal hydraulic pump and heat-seal device, the platform of sealing constitute by driving motor and action wheel, follow driving wheel, transmission band, guardrail, the transmission band is on same horizontal plane with fungus material brace table. The sealing hydraulic pump is arranged on the frame 1 above the sealing platform. The heat sealing device comprises a heat sealing frame shaft, two symmetrical arc-shaped frames, a connecting rod, a heat sealing plate, a compression spring and a sealing sensor, wherein the heat sealing frame shaft is arranged below a rack support plate above the center of the sealing platform, the heat sealing frames are two symmetrical arc-shaped frames, the upper ends of the heat sealing frames are hinged to the heat sealing frame shaft in the front and at the back, the lower ends of the heat sealing frames are planes, the heat sealing plate is an electric heating metal plate and fixed to the lower end of the heat sealing frame by screws, the connecting rod is two symmetrical metal rods, the upper end of the connecting rod is hinged to the lower end of a hydraulic pump, the lower end of the connecting rod is hinged to the middle of the outer sides of the two arc-shaped frames respectively, and the compression spring is arranged on the upper portion of the inner side of the two heat sealing frames. The sealing sensor is arranged on the front side of the frame and is arranged at the height below the heat sealing frame when the heat sealing frame is opened.
The electronic control system is arranged inside the left side of the rack.
The length of the feed opening is equal to the maximum feed length of the feed box, and the width of the feed opening is equal to the width of the feed box.
The fungus material pressing plate is a flat plate or an arc-shaped plate.
The shape of fungus material supporting bench be dull and stereotyped or arc.
The left and right width in the brace rod frame is 10-20 mm longer than the left and right length of the feed opening, and the front and back length of the frame is more than twice of the front and back length of the feed opening.
The pressure pump of the fungi tank is a pressure pump with air filtration, purification and sterility.
The invention relates to a production method of an edible fungus bag, which comprises the following steps:
(1) according to the needs of the strains, the size of the fungus material packaging bag is adjusted by adjusting the volume of the feed box, and the method for adjusting the volume of the feed box comprises the following steps: loosening the platform blocking adjusting button, pulling the horizontal blocking plate to the left, increasing the volume of the material box, and otherwise, decreasing the volume of the material box, and screwing the platform blocking adjusting button after proper adjustment;
(2) replacing the arc or flat shapes of the fungus material pressing plate and the fungus material supporting platform according to the shape required by the fungus bag;
(3) according to different requirements of different strains and different compost fungus bag compaction densities, an adjusting nut of a hydraulic rod at the top of a hydraulic pump is adjusted, when the hydraulic rod rotates clockwise, the hydraulic rod is lifted upwards, the compaction density of the fungus bag becomes smaller, when the hydraulic rod rotates anticlockwise, the hydraulic rod extends downwards, and the compaction density of the fungus bag becomes larger;
(4) adjusting time control switches of related circuits of the electronic control system according to the requirements of the steps (1) and (3);
(5) starting a switch, and inputting the sterilized edible fungus culture material into a hopper;
(6) pulling a control handle by hand, pulling the brace rod frame to the front, supporting and hanging the opening edge of the fungus material packaging bag on four material bag brace rods of the brace rod frame, then pushing the control handle back to the original position, aligning the opening of the fungus material packaging bag with a feed opening, returning the control handle to enable a sleeve frame to lift a hydraulic pump to work, vertically moving the fungus bag sleeve frame upwards to sleeve the fungus material packaging bag into the fungus bag sleeve frame, and protecting the fungus material packaging bag;
(7) the sterilized edible fungus culture material falls into the material box through the material pipe culture material, when the culture material is full of the material box and touches the extension sensor, the box push-pull hydraulic pump is controlled by the extension sensor to start pushing, the material box and the linked material pipe blocking platform are pushed rightwards through the material box push-pull plate, and the material pipe blocking platform blocks the culture material of the material pipe 5 and then falls into the material box;
(8) when the material box slides rightwards along the movable groove to the material discharging opening, edible fungus culture materials start to fall into fungus material packaging bags, the material box continues to slide rightwards until the right side of the material box touches the contraction sensor, at the moment, the culture materials all fall into the fungus material packaging bags, the box push-pull hydraulic pump starts to contract under the control of the contraction sensor, the material box is pulled leftwards through the material box push-pull plate to return to the original position, and the box push-pull hydraulic pump stops working;
(9) the return of the feed box touches a sensor on the right side of the feed box, a hydraulic pump starts to press down under the control of the sensor, a puncture hole and an inoculation rod are inserted into the culture material at the same time, the puncture hole operation is completed, when the hydraulic rod of the hydraulic pump extends out to the maximum, an electronic delay switch opens a switch under the control of the sensor, and liquid strains in a strain tank are enabled to complete the inoculation operation under the pressure of a strain tank pressure pump through a hose, the puncture hole and the inoculation rod; then the electronic time delay switch is turned off, the hydraulic rod of the hydraulic pump returns, the fungus material packaging bag is separated from the material bag support rod under the action of the gravity of the culture material and falls on the fungus material support platform, and the fungus bag sleeve frame falls and returns;
(10) the fungus bag push plate hydraulic pump is started under the control of a sensor and a delay switch of an electronic control system, extends out, and pushes fungus material packaging bags to a sealing platform through the fungus bag push plate;
(11) under the action of a driving motor and a driving wheel, the fungus material packaging bags are moved to the center of a sealing platform, a sealing sensor is touched at the moment, the driving motor and the driving wheel stop moving under the control of the sealing sensor, a sealing hydraulic pump starts to extend out a hydraulic rod to press a connecting rod downwards, a heat sealing frame enables the lower end of the heat sealing frame to be folded under the action of the connecting rod and a heat sealing frame shaft, the fungus material packaging bags are sealed by a heat sealing plate at the lower end of the heat sealing frame, then the sealing hydraulic pump returns, the heat sealing frame is opened under the action of the sealing hydraulic pump and a compression spring, the driving motor and the driving wheel start, the fungus bags with the sealing completed are moved out from an outlet, and one-time production operation of the edible fungus bags is completed.
Compared with the prior art, the invention has the following beneficial effects: (1) the operations of feeding, bagging, compacting, puncturing, inoculating and sealing of the edible fungus bags from the sterilized culture materials are completed on the same equipment, and other procedures are all automatic operations except for the requirement of human work for installing the packaging bags, so that the operation efficiency and the operation effect are greatly improved, and the standardized operation of fungus bag packaging is realized; (2) the invention can adjust the size of the fungus package according to different requirements of the edible fungus types; (2) the invention can adjust the compaction density of the packaged fungus bag according to different requirements of the edible fungus types; (4) the invention can adjust the inoculation amount of the fungus bags according to different requirements of the edible fungus varieties; (5) the invention has high working efficiency and wide application range.
Drawings
FIG. 1 is a schematic view of the present invention.
Fig. 2 is a schematic diagram of the structure of the bin volume adjusting system of the present invention.
FIG. 3 is a schematic view of the structure of the heat-sealing apparatus of the present invention.
In the figure: 1. a frame, 2, a frame supporting plate, 3, an electronic control system, 4, a hopper, 5, a material pipe, 6, a material box, 7, a horizontal blocking plate, 8, a vertical blocking plate, 9, an adjusting button, 10, a material box push-pull plate, 11, a movable groove, 12, a push-pull groove, 13, a material box push-pull hydraulic pump, 14, an extension sensor, 15, a contraction sensor, 16, a hydraulic pump, 17, a fungus material pressing plate, 18, a puncture hole and an inoculation rod, 19, a feed opening, 20, a support rod frame, 21, a material bag support rod, 22, a control handle, 23, a connecting rod, 24, a fungus material supporting platform, 25, a fungus bag sleeve frame, 26, a sleeve frame lifting hydraulic pump, 27, a sleeve frame connecting rod, 28, a sleeve frame movable rail, 29, a sensor, 30, a fungus tank, 31, a fungus tank pressure pump, 32, an adjusting nut, 33, a hose, 34, an electronic control switch, 35, a fungus bag push plate, 36, a fungus bag push plate, a 37, a fungus bag hydraulic pump, 37, a sealing hydraulic pump, 38. the heat sealing device comprises a driving motor, a driving wheel 39, a driven wheel 40, a transmission belt 41, a guardrail 42, a heat sealing frame shaft 43, a heat sealing frame 44, a connecting rod 45, a heat sealing plate 46, a compression spring 47 and a sealing sensor.
Detailed Description
The invention will be further described with reference to the accompanying drawings.
As shown in figures 1-3, the edible fungus bag production equipment comprises a rack 1, a rack supporting plate 2, a feeding system, a bin volume adjusting system, a bin sliding system, a fungus material bagging, compacting, puncturing and inoculating system, a fungus bag pushing system, a fungus bag sealing system and an electronic control system 3. The feeding system comprises a hopper 4 and a material pipe 5, wherein the hopper 4 is fixed above the top of the rack 1, and the material pipe 5 is communicated with the hopper 4 and fixed below the top of the rack 1. The bin volume adjusting system is composed of a bin 6, a horizontal blocking plate 7, a vertical blocking plate 8, an adjusting button 9, a bin push-pull plate 10 and a movable groove 11. The feed box 6 is arranged on the periphery of the material pipe 5. The material box 6 has no top and no bottom, the upper side of the material box 6 is 30-50 mm higher than the lower side of the material pipe 5, the left side outside the material box 6 is connected with a material box push-pull plate 10, the left side in the material box 6 is provided with a material pipe blocking platform consisting of a horizontal blocking plate 7, a vertical blocking plate 8 and a blocking platform adjusting button 9, the material pipe blocking platform is of an inverted L shape, the upper side of the material pipe blocking platform is provided with the horizontal blocking plate 7, the left end of the horizontal blocking plate 7 extends out of the material box 6, the middle part of the horizontal blocking plate 7 is provided with a push-pull groove 12, the right end of the horizontal blocking plate 7 is connected with the vertical blocking plate 8, the adjusting button 9 is arranged on the upper part of the material box push-pull plate 10, and the horizontal blocking plate 7 and the box push-pull plate 10 are connected together by the adjusting button 9. The horizontal blocking plate 7 can move left and right by taking the push-pull groove 12 as a track and taking the adjusting button 9 as a center. The lower end of the vertical blocking plate 8 is arranged in the movable groove 11. The bin sliding system is composed of a bin 6, a bin push-pull plate 10, a movable groove 11, a bin push-pull hydraulic pump 13, an extension sensor 14 and a contraction sensor 15. The left side outside workbin 6 is connected to workbin push-and-pull board 10, workbin push-and-pull hydraulic pump 13 is connected to the left side of workbin push-and-pull board 10, workbin push-and-pull hydraulic pump 13 is fixed to the left inner side of frame 1, stretch out sensor 14 and set up in the front upper end of workbin 6, when workbin 6 reaches the right end, workbin shrink sensor 15 is equipped with in frame backup pad 2 and closely to workbin 6 right department, stretch out sensor 14 and shrink sensor 15 control workbin push-and-pull hydraulic pump 13's hydraulic stem is flexible, workbin 6 can be in the track of activity groove 11 side to side slip on frame backup pad 2 under the effect of workbin push-and-pull hydraulic pump 13. The fungus material bagging, compacting, puncturing and inoculating system comprises a hydraulic pump 16, a fungus material pressing plate 17, puncturing and inoculating rods 18, a feed opening 19, a support rod frame 20, a material bag support rod 21, a control handle 22, a connecting rod 23, a fungus material support platform 24, a fungus bag sleeve frame 25, a sleeve frame lifting hydraulic pump 26, a sleeve frame connecting rod 27, a sleeve frame movable rail 28, a sensor 29, a fungus tank 30 and a fungus tank pressure pump 31. The feed opening 19 is arranged on the left side of the shrinkage sensor 15 on the rack supporting plate 2, the length of the feed opening 19 is equal to the maximum feeding length of the material box 6, and the width of the feed opening 19 is equal to the width of the material box 6. A hydraulic pump 16 is provided on the frame 1 directly above the feed opening 19. The hydraulic pump 16 is a vertically arranged hydraulic pump, and an adjusting nut 32 is arranged at the top of the hydraulic rod and used for adjusting the stroke length of the hydraulic rod. The bottom end of the hydraulic rod is provided with a fungus material pressing plate 17, the fungus material pressing plate 17 is a flat plate or an arc-shaped plate, the peripheral specification of the fungus material pressing plate 17 is smaller than 1930-40 mm of the feed opening, and 2 puncture holes and inoculation rods 18 are symmetrically arranged below the fungus material pressing plate 17. The puncture and the inoculation rod 18 are hollow pipes, the lower part is provided with a strain outlet, and the top end is provided with a hose 33 communicated with a strain tank 30. A fungus material support platform 24 and a fungus bag sleeve frame 25 are vertically arranged below the feed opening 19. The fungus material supporting platform 24 is fixed on the bottom edge of the frame 1, the peripheral specification of the fungus material supporting platform 24 is equal to that of the feed opening 19, and the fungus material supporting platform 24 is flat or arc-shaped. The fungus bag cover frame 25 is movably arranged on the periphery of the fungus material support platform 24, the fungus material support platform 24 limits the fungus bag cover frame 25 to move up and down, one side of the fungus bag cover frame 25 is provided with a cover frame movable rail 28, and the fungus bag cover frame 25 and the cover frame movable rail 28 are movably fixed together through a cover frame connecting rod 27. The bottom edge of the frame 1 at one side of the fungus bag sleeve frame 25 is provided with a sleeve frame lifting hydraulic pump 26, the sleeve frame lifting hydraulic pump 26 is provided with a control handle 22, and the lifting of the fungus bag sleeve frame 25 is controlled by the control handle 22 acting on the sleeve frame lifting hydraulic pump 26. A support rod frame 20 is arranged at the periphery of the feed opening 19 and below the rack support plate 2, the support rod frame 20 is a concave frame, the left width and the right width in the frame are 10-20 mm longer than the left length and the right length of the feed opening 19, and the front length and the rear length of the frame are more than twice of the front length and the rear length of the feed opening 19. Four corners of the front lower part of the brace frame 20 corresponding to the feed opening 19 are respectively provided with 1 material bag brace 21. The stay bar frame 20 is hinged with the control handle 22 through a connecting rod 23, and the stay bar frame 20 and the control handle 22 synchronously move forwards and backwards. When the magazine 6 runs to the leftmost end, a sensor 29 is arranged on the frame support plate 2, next to the right of the magazine 6. The strain tank 30 and the strain tank pressure pump 31 are arranged at the lower left of the frame 1, and the strain tank pressure pump 31 is an air filtering, purifying and sterile pressure pump and is communicated with the strain tank 30, so that the strain tank 30 is stably kept in a positive pressure state. An electronic delay switch 34 is arranged at the outlet of the strain tank 30, and the start and the stop of the electronic delay switch are controlled by a sensor 29. The fungus bag ejecting system comprises fungus bag push pedal 35, fungus bag push pedal hydraulic pump 36, is equipped with fungus bag push pedal 35 in fungus material supporting bench 24 top left side, fungus bag push pedal 35 is connected with fungus bag push pedal hydraulic pump 36 fixed under frame backup pad 2. The fungus package system of sealing include seal the platform, seal hydraulic pump 37 and heat-seal device, the platform of sealing constitute by driving motor and action wheel 38, follow driving wheel 39, transmission band 40, guardrail 41, transmission band 40 and fungus material brace table 24 are on same horizontal plane. The sealing hydraulic pump 37 is arranged on the frame 1 above the sealing platform. The heat-sealing device comprises a heat-sealing frame shaft 42, heat-sealing frames 43, a connecting rod 44, a heat-sealing plate 45, a compression spring 46 and a sealing sensor 47, wherein the heat-sealing frame shaft 42 is arranged below the rack supporting plate 2 above the center of the sealing platform, the heat-sealing frames 43 are two symmetrical arc-shaped frames, the upper ends of the heat-sealing frames 43 are hinged to the heat-sealing frame shaft 42 front and back, the lower ends of the heat-sealing frames 43 are planes, the heat-sealing plate 45 is an electric heating metal plate and fixed at the lower ends of the heat-sealing frames 43 through screws, the connecting rod 44 is two symmetrical metal rods, the upper end of the connecting rod 44 is hinged to the lower end of a hydraulic rod of the sealing hydraulic pump 37, the lower end of the connecting rod 44 is hinged to the middle parts of the arc-shaped outer sides of the two heat-sealing frames 43 respectively, and the compression spring 46 is arranged on the upper parts of the inner sides of the two heat-sealing frames 43. The seal sensor 47 is arranged on the front side of the frame 1 and at a height below the heat seal frame 43 when it is opened. The electronic control system 3 is arranged inside the left side of the frame 1.
Example 1
The production method for packaging the mushroom sterilization culture material by using the equipment comprises the following steps:
(1) the material box is adjusted to be smaller in volume, because the hypha of the mushroom has weaker nutrition conveying capacity, and the mushroom bag for culturing the mushroom is smaller than a common mushroom bag, the blocking platform adjusting button 9 is unscrewed, the horizontal blocking plate 7 is pulled rightwards, the volume of the material box 6 is reduced, and the blocking platform adjusting button 9 is screwed down after the material box is properly adjusted;
(2) the mushroom material pressing plate is replaced by an arc-shaped plate, and the mushroom fungus bag with smaller size is packaged into an arc-shaped mushroom fungus bag with better culture effect, so the mushroom material replacing pressing plate 17 and the mushroom fungus supporting platform 24 are replaced by the arc-shaped plate before operation;
(3) adjusting the compaction density according to the difference of the density of the base material for cultivating the mushrooms and the size of the fungus bag, adjusting an adjusting nut 32 of a hydraulic rod at the top of the hydraulic pump 16, wherein the compaction density of the fungus bag is reduced when the fungus bag rotates clockwise, and the compaction density of the fungus bag is increased when the fungus bag rotates anticlockwise, and the fungus bag is adjusted to be proper;
(4) adjusting time control switches of related circuits of the electronic control system 3 according to the requirements of the steps (1) and (3);
(5) starting a switch, and inputting the sterilized mushroom compost into a hopper 4;
(6) pulling a control handle 22 by hand, pulling the brace rod frame 20 to the front, hanging the opening edge of the fungus material packaging bag on four material bag brace rods 21 of the brace rod frame 20, then pushing the control handle 22 back to the original position, enabling the opening of the fungus material packaging bag to be aligned with the feed opening 19, enabling a sleeve frame lifting hydraulic pump 26 to work by the return of the control handle 22, and enabling the fungus bag sleeve frame 25 to vertically move upwards to sleeve the fungus material packaging bag into the fungus bag sleeve frame 25 so as to protect the fungus material packaging bag;
(7) the sterilized compost falls into the material box 6 through the material pipe 5, when the compost is fully spread in the material box 6 and contacts the extension sensor 14, the box push-pull hydraulic pump 13 is controlled by the extension sensor 14 to start pushing, the material box 6 and the linked material blocking platform are pushed rightwards through the material box push-pull plate 10, and the compost in the material pipe 5 is blocked by the material blocking platform and then falls into the material box 6;
(8) when the material box 6 slides rightwards along the movable groove 11 to the feed opening 19, the culture materials begin to fall into the fungus material packaging bags, the material box 6 continues to slide rightwards until the right side of the material box 6 touches the contraction sensor 15, at the moment, the culture materials all fall into the fungus material packaging bags, the box push-pull hydraulic pump 13 starts to contract under the control of the contraction sensor 15, the material box 6 is pulled leftwards through the material box push-pull plate 10 to return to the original position, and the box push-pull hydraulic pump 13 stops working;
(9) the return of the feed box 6 touches the sensor 29 on the right side of the feed box 6, the hydraulic pump 16 starts to press down under the control of the sensor 29, the puncturing hole and the inoculating rod 18 are inserted into the culture material at the same time, the puncturing hole operation is completed, when the hydraulic rod of the hydraulic pump 16 extends to the maximum, the electronic time delay switch 34 opens the switch under the control of the sensor 29, so that the liquid spawn in the spawn tank 30 passes through the hose 33, the puncturing hole and the inoculating rod 18, and the inoculating operation is completed under the pressure of the spawn tank pressure pump 31; then the electronic time delay switch 34 is turned off, the hydraulic rod of the hydraulic pump 16 returns, the fungus material packaging bag is separated from the material bag support rod 21 under the action of the gravity of the culture material and falls on the fungus material support platform 24, and the fungus bag sleeve frame 25 falls and returns;
(10) the fungus bag push plate hydraulic pump 36 is started under the control of the sensor 29 and a delay switch of the electronic control system 3, the fungus bag push plate hydraulic pump 36 extends out, and fungus material packaging bags are pushed to the sealing platform through the fungus bag push plate 35;
(11) under the action of the driving motor and the driving wheel 38, the fungus material packaging bag is moved to the center of the sealing platform, and then touches the sealing sensor 47, under the control of the sealing sensor 47, the driving motor and the driving wheel 38 stop moving, the sealing hydraulic pump 37 starts to extend out a hydraulic rod to press the connecting rod 44 downwards, the lower end of the heat sealing frame 43 is folded under the action of the connecting rod 44 and the heat sealing frame shaft 42, the fungus material packaging bag is sealed by the heat sealing plate 45 at the lower end of the heat sealing frame 43, then the sealing hydraulic pump 37 returns to the original position, the heat sealing frame 43 is opened under the action of the sealing hydraulic pump 37 and the compression spring 46, the driving motor and the driving wheel 38 are started, the fungus bag which is sealed is moved out from the outlet 48, and one-time production operation of the edible fungus bag is completed.
Example 2
The production method of the invention for packaging the compost for sterilizing the oyster mushroom by using the equipment comprises the following steps:
(1) the material box is adjusted to be larger in volume, because the hypha of the oyster mushroom has strong nutrition conveying capacity, a fungus bag for cultivating the oyster mushroom can be made larger, so that the platform blocking adjusting button 9 is unscrewed, the horizontal blocking plate 7 is pulled leftwards, the volume of the material box 6 is increased, and the platform blocking adjusting button 9 is screwed down after proper adjustment is carried out;
(2) the mushroom material pressing plate is replaced by a flat plate, and the larger mushroom fungus bags are packed into square shapes, so that the management is more convenient, and the mushroom material replacing pressing plate 17 and the mushroom material supporting platform 24 are replaced by flat plates before operation;
(3) adjusting the compaction density according to the difference of the densities of base materials for culturing oyster mushrooms, adjusting an adjusting nut 32 of a hydraulic rod at the top of a hydraulic pump 16, wherein the compaction density of the fungus bag is decreased when the fungus bag rotates clockwise, and the compaction density of the fungus bag is increased when the fungus bag rotates anticlockwise, and the fungus bag is adjusted to be proper;
(4) adjusting time control switches of related circuits of the electronic control system 3 according to the requirements of the steps (1) and (3);
(5) starting a switch, and inputting sterilized oyster mushroom compost into a hopper 4;
the procedure is as in example 1.
Claims (7)
1. The production equipment of the edible fungus bag is characterized by comprising a rack, a rack supporting plate, a feeding system, a bin volume adjusting system, a bin sliding system, a fungus material bagging, compacting, puncturing and inoculating system, a fungus bag pushing system, a fungus bag sealing system and an electronic control system;
the feeding system comprises a hopper and a material pipe, the hopper is fixed above the top of the rack, and the material pipe is communicated with the hopper and fixed below the top of the rack;
the bin volume adjusting system comprises a bin, a horizontal blocking plate, a vertical blocking plate, an adjusting button, a bin push-pull plate and a movable groove, wherein the bin is arranged at the periphery of a material pipe, the bin is not provided with a top and a bottom, the upper edge of the bin is 30-50 mm higher than the lower edge of the material pipe, the left side outside the bin is connected with the bin push-pull plate, a material pipe blocking platform consisting of the horizontal blocking plate, the vertical blocking plate and a blocking platform adjusting button is arranged at the left side inside the bin, the material pipe blocking platform is inverted L-shaped, the upper surface of the material pipe blocking platform is the horizontal blocking plate, the left end of the horizontal blocking plate extends out of the bin, the middle part of the horizontal blocking plate is provided with the push-pull groove, the right end of the horizontal blocking plate is connected with the vertical blocking plate, the adjusting button is arranged at the upper part of the bin push-pull plate, the adjusting button can connect the horizontal blocking plate with the bin push-pull plate together, the horizontal blocking plate can be a rail, the adjusting button can move left and right, and the lower end of the vertical blocking plate is arranged in the movable groove;
the work bin sliding system comprises a work bin, a work bin push-pull plate, a movable groove, a work bin push-pull hydraulic pump, an extension sensor and a contraction sensor, wherein the work bin push-pull plate is connected to the left side outside the work bin;
the fungus material bagging, compacting, puncturing and inoculating system comprises a hydraulic pump, a fungus material pressing plate, puncturing holes, inoculating rods, a feed opening, a supporting rod frame, a fungus material supporting rod, a control handle, a connecting rod, a fungus material supporting platform, a fungus bag sleeve frame, a sleeve frame lifting hydraulic pump, a sleeve frame connecting rod, a sleeve frame movable rail, a sensor, a fungus tank and a fungus tank pressure pump, wherein the feed opening is formed in the left side of the contraction sensor on the frame supporting plate, the hydraulic pump is arranged on the frame right above the feed opening, an adjusting nut is arranged at the top of the hydraulic rod of the hydraulic pump and used for adjusting the stroke length of a hydraulic rod, the fungus material pressing plate is arranged at the bottom end of the hydraulic rod, the peripheral specification of the fungus material pressing plate is 30-40mm smaller than that of the feed opening, the two puncturing holes and the inoculating rods are symmetrically arranged below the fungus material pressing plate, the puncturing holes and the inoculating rods are hollow tubes, a fungus outlet is formed in the lower part of the puncturing holes and the inoculating rods, and the top end of the fungus tank are communicated with a hose, a fungus material supporting platform and a fungus bag sleeve frame are arranged below the feed opening in a vertical manner, the fungus material supporting platform is fixed on the bottom edge of the frame, the peripheral specification of the fungus material supporting platform is equal to that of the feed opening, the fungus bag sleeve frame is movably arranged on the periphery of the fungus material supporting platform, the fungus bag sleeve frame is limited to move up and down only by the fungus material supporting platform, one side of the fungus bag sleeve frame is provided with a sleeve frame movable rail, the fungus bag sleeve frame and the sleeve frame movable rail are movably fixed together by a sleeve frame connecting rod, a sleeve frame lifting hydraulic pump is arranged on the bottom edge of the frame on one side of the fungus bag sleeve frame, the sleeve frame lifting hydraulic pump is provided with a control handle, the lifting of the fungus bag sleeve frame is controlled by the sleeve frame lifting hydraulic pump acting on the control handle, a support rod frame is arranged below the feed opening periphery and the frame supporting plate, the support rod frame is a concave frame, 1 bag support rod is respectively arranged at four corners corresponding to the feed opening below the support rod frame, and the support rod frame is hinged with the control handle through a connecting rod, the support rod frame and the control handle synchronously move back and forth, when the feed box runs to the leftmost end, a sensor is arranged on a support plate of the frame and close to the right side of the feed box, the strain tank and the strain tank pressure pump are arranged on the left lower side of the frame, an electronic delay switch is arranged at the outlet of the strain tank, and the strain tank pressure pump is communicated with the strain tank;
the fungus bag pushing system consists of a fungus bag push plate and a fungus bag push plate hydraulic pump, wherein the fungus bag push plate is arranged on the left side above the fungus material supporting platform and is connected with the fungus bag push plate hydraulic pump fixed below the rack supporting plate;
the fungus package sealing system comprises a sealing platform, a sealing hydraulic pump and a heat sealing device, wherein the sealing platform consists of a driving motor, a driving wheel, a driven wheel, a transmission belt and a guardrail, the transmission belt and a fungus material supporting platform are arranged on the same horizontal plane, the sealing hydraulic pump is arranged on the sealing platform, the heat sealing device is arranged on a machine frame 1 above the sealing platform and consists of a heat sealing frame shaft, a heat sealing frame, a connecting rod, a heat sealing plate, a compression spring and a sealing sensor, the heat sealing frame shaft is arranged below a machine frame supporting plate above the center of the sealing platform, the heat sealing frame is two symmetrical arc-shaped frames, the front and the back of the upper end of the heat sealing frame are hinged on the heat sealing frame shaft, the lower end of the heat sealing plate is a plane, the heat sealing plate is an electric heating metal plate and is fixed at the lower end of the heat sealing frame by screws, the connecting rod is two symmetrical metal rods, the upper end of the connecting rod is hinged with the lower end of a hydraulic rod of the hydraulic pump, the lower end of the connecting rod is respectively connected with the middle parts of the arc-shaped outer sides of the two heat sealing frames, the compression spring is arranged at the upper part of the inner sides of the two heat-sealing frames, and the sealing sensor is arranged at the front side of the frame and is higher than the lower part of the heat-sealing frames when the heat-sealing frames are opened;
the electronic control system is arranged inside the left side of the rack;
the production method by using the production equipment of the edible fungus bag comprises the following steps: (1) according to the needs of strains, the size of the fungus material packaging bag is adjusted by adjusting the volume of the feed box, and the method for adjusting the volume of the feed box comprises the following steps: loosening the platform blocking adjusting button, pulling the horizontal blocking plate to the left, increasing the volume of the material box, and otherwise, decreasing the volume of the material box, and screwing the platform blocking adjusting button after proper adjustment;
(2) replacing the arc or flat shapes of the fungus material pressing plate and the fungus material supporting platform according to the shape required by the fungus bag;
(3) according to different requirements of different strains and different compost fungus bag compaction densities, an adjusting nut of a hydraulic rod at the top of a hydraulic pump is adjusted, when the hydraulic rod rotates clockwise, the hydraulic rod is lifted upwards, the compaction density of the fungus bag becomes smaller, when the hydraulic rod rotates anticlockwise, the hydraulic rod extends downwards, and the compaction density of the fungus bag becomes larger;
(4) adjusting time control switches of related circuits of the electronic control system according to the requirements of the steps (1) and (3);
(5) starting a switch, and inputting the sterilized edible fungus culture material into a hopper.
2. The edible fungus bag production equipment as claimed in claim 1, wherein the length of the feed opening is equal to the maximum feeding length of the bin, and the width of the feed opening is equal to the width of the bin.
3. The edible fungus bag production facility as claimed in claim 1, wherein the fungus material pressing plate is a flat plate or an arc plate.
4. The edible fungus bag production equipment as claimed in claim 1, wherein the fungus material support platform is shaped as a flat plate or an arc.
5. The edible fungus bag production equipment as claimed in claim 1, wherein the left and right width in the frame of the support rod frame is 10-20 mm longer than the left and right length of the feed opening, and the length of the frame is more than twice of the length of the frame.
6. The edible fungus pack production facility as claimed in claim 1, wherein the pressure pump of the fungus tank is an air filtration purification sterile pressure pump.
7. The edible fungi bag production equipment according to claim 1, wherein the production method comprises the following steps:
(1) according to the requirements of strains, the size of the fungus material packaging bag is adjusted by adjusting the volume of the feed box, and the adjustment method of the volume of the feed box comprises the steps of loosening a blocking platform adjusting button, pulling a horizontal blocking plate to the left, increasing the volume of the feed box, and conversely, decreasing the volume of the feed box, and screwing the blocking platform adjusting button after proper adjustment;
(2) replacing the arc or flat shapes of the fungus material pressing plate and the fungus material supporting platform according to the shape required by the fungus bag;
(3) according to different requirements of different strains and different compost fungus bag compaction densities, an adjusting nut of a hydraulic rod at the top of a hydraulic pump is adjusted, when the hydraulic rod rotates clockwise, the hydraulic rod is lifted upwards, the compaction density of the fungus bag becomes smaller, when the hydraulic rod rotates anticlockwise, the hydraulic rod extends downwards, and the compaction density of the fungus bag becomes larger;
(4) adjusting time control switches of related circuits of the electronic control system according to the requirements of the steps (1) and (3);
(5) starting a switch, and inputting the sterilized edible fungus culture material into a hopper;
(6) pulling a control handle by hand, pulling the brace rod frame to the front, hanging the opening edge of the fungus material packaging bag on four material bag brace rods of the brace rod frame, then pushing the control handle back to the original position, aligning the opening of the fungus material packaging bag with a feed opening, returning the control handle to enable a sleeve frame to lift a hydraulic pump to work, and vertically moving the fungus bag sleeve frame upwards to sleeve the fungus material packaging bag into the fungus bag sleeve frame to protect the fungus material packaging bag;
(7) the sterilized edible fungus culture material falls into the feed box through the material pipe culture material, when the culture material is fully filled in the feed box and contacts with the extension sensor, the feed box is pushed and pulled by the push-pull hydraulic pump under the control of the extension sensor to start pushing and extending, the feed box and the linked material pipe blocking platform are pushed rightwards by the push-pull plate of the feed box, and the culture material of the material pipe 5 is blocked by the material pipe blocking platform and then falls into the feed box;
(8) when the material box slides rightwards along the movable groove to the material discharging opening, edible fungus culture materials start to fall into fungus material packaging bags, the material box continues to slide rightwards until the right side of the material box touches the contraction sensor, at the moment, the culture materials all fall into the fungus material packaging bags, the box push-pull hydraulic pump starts to contract under the control of the contraction sensor, the material box is pulled leftwards through the material box push-pull plate to return to the original position, and the box push-pull hydraulic pump stops working;
(9) the return of the material box touches a sensor on the right side of the material box, a hydraulic pump starts to press down under the control of the sensor, a puncture hole and an inoculation rod are inserted into the culture material at the same time, the puncture hole operation is completed, when the hydraulic rod of the hydraulic pump extends out to the maximum, an electronic delay switch opens the switch under the control of the sensor, so that liquid strains in a strain tank pass through a hose, the puncture hole and the inoculation rod, and the inoculation operation is completed under the pressure of the pressure pump of the strain tank;
(10) the fungus bag push plate hydraulic pump is started under the control of a sensor and a delay switch of an electronic control system, extends out, and pushes fungus material packaging bags to a sealing platform through the fungus bag push plate;
(11) under the action of a driving motor and a driving wheel, a fungus material packaging bag is moved to the center of a sealing platform, a sealing sensor is touched at the moment, the driving motor and the driving wheel stop moving under the control of the sealing sensor, a sealing hydraulic pump starts to extend out a hydraulic rod to press a connecting rod downwards, a heat sealing frame is closed at the lower end of the heat sealing frame under the action of the connecting rod and a heat sealing frame shaft, the fungus material packaging bag is sealed by a heat sealing plate at the lower end of the heat sealing frame, then the sealing hydraulic pump returns, the heat sealing frame is opened under the action of the sealing hydraulic pump and a compression spring, the driving motor and the driving wheel are started, the fungus bag which is sealed is moved out from an outlet, and the production operation of the secondary edible fungus bag is completed.
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| CN107135811B (en) * | 2017-06-14 | 2022-09-23 | 福建海源三维高科技有限公司 | Fungus stick charging mechanism and edible fungus stick processing machine |
| CN107211728A (en) * | 2017-06-15 | 2017-09-29 | 柳城新天地生态农业发展有限公司 | Bacterium bag production line |
| CN109649976A (en) * | 2018-11-23 | 2019-04-19 | 重庆天驰宇汽车零部件有限公司 | Surface of automobile part handles material-receiving device |
| CN109744067B (en) * | 2019-03-18 | 2021-05-28 | 贵州贵旺生物科技有限公司 | Automatic bagging production system for edible fungus bags |
| CN111990170A (en) * | 2020-09-10 | 2020-11-27 | 段建梅 | Edible fungus bag production system |
| CN113475315B (en) * | 2021-06-08 | 2023-05-09 | 安徽省百麓现代农业科技有限公司 | Full-automatic production system for edible fungus bag processing |
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| CN102114921B (en) * | 2009-12-31 | 2012-12-05 | 深圳安吉尔饮水产业集团有限公司 | Liquid product bagging machine |
| CN104663255B (en) * | 2015-03-31 | 2017-12-05 | 福建海源三维打印高科技有限公司 | The Full-automatic bagging machine of culture medium of edible fungus |
| CN104838884B (en) * | 2015-04-22 | 2019-02-15 | 吉林农业大学 | A kind of cultural method of high-quality flower mushroom |
| CN205179831U (en) * | 2015-11-05 | 2016-04-27 | 丽水市林业科学研究院 | Automatic capper of mushroom edible fungus fungus stick |
| CN206165235U (en) * | 2016-10-28 | 2017-05-17 | 山西省农业科学院食用菌研究所 | Edible mushroom bag's production facility |
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Effective date of registration: 20190815 Address after: 472000 Qiandian Village, Yinzhuang Town, Lingbao City, Sanmenxia City, Henan Province Applicant after: Henan Changsheng Mushroom Research and Development Co., Ltd. Address before: 030031 Shanxi province city of Taiyuan City Street No. 79 Applicant before: Shanxi Provincial Academy of Agricultural Sciences Applicant before: Henan Lingbao Changsheng edible fungus Co., Ltd. |
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