CN106428777A - Automatic part arrangement device based on image system - Google Patents
Automatic part arrangement device based on image system Download PDFInfo
- Publication number
- CN106428777A CN106428777A CN201610956671.4A CN201610956671A CN106428777A CN 106428777 A CN106428777 A CN 106428777A CN 201610956671 A CN201610956671 A CN 201610956671A CN 106428777 A CN106428777 A CN 106428777A
- Authority
- CN
- China
- Prior art keywords
- image
- device based
- module
- motor
- carrying disk
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/56—Orientating, i.e. changing the attitude of, articles, e.g. of non-uniform cross-section
- B65B35/58—Turning articles by positively-acting means, e.g. to present labelled portions in uppermost position
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
- B65G47/244—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles by turning them about an axis substantially perpendicular to the conveying plane
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
- Length Measuring Devices By Optical Means (AREA)
Abstract
The invention discloses an automatic part arrangement device based on an image system, and belongs to the technical field of image detection and identification devices. A driving gear and a driven gear which are engaged are mounted on a rack, the lower end of the driving gear is connected with the power output end of a motor through a coupler, a loading disc is arranged at the upper end of the driven gear, a CCD camera is arranged on the loading disc, a feeding mechanism is in abut joint with the loading disc, parts on the feeding mechanism are conveyed to the loading disc, and an air cylinder and a discharging mechanism are arranged on the two opposite sides of the loading disc; through the CCD camera, an image is shot, the shot image information is transmitted to an image treatment control system, the image treatment control system carries out calculation and controls the motor, parts with different directions are driven to rotate to finish automatic arrangement, the full process is automatically controlled, manpower is saved, labor intensity of workers is reduced, the part arrangement efficiency and accuracy are high, and the problem that manual arrangement easily makes a mistake is solved.
Description
Technical field
The present invention relates to image detection identifying device technical field, particularly a kind of part based on picture system are arranged automatically
Material device.
Background technology
With manufacturing development, all trades and professions need in the manufacturing to use all kinds of parts, such as bolt, moulding,
Ball, little gear, little bearing and some irregular parts etc..The production of part is generally using the side of automatic assembly line
Formula, after the completion of part production, needs with a certain characteristic direction of part as reference, part is pressed certain direction proper alignment,
It is easy to check and packs.At present, manually arrangement part is wasted time and energy one by one, inefficiency, and labor strength is big, long-time work
After work, easily there is the phenomenon of discharge error in workman's fatigue.
Content of the invention
The purpose of the present invention be for overcoming above-mentioned the deficiencies in the prior art, providing a kind of part based on picture system automatic
Discharge device.The present invention is by arranging CCD camera shooting image and the image information for photographing being transferred to image procossing control
System, image processing control system is calculated and controlled motor power output shaft rotates the corresponding number of turns, and then drives different directions
Part rotate to same direction, complete auto arrangement, whole-course automation controls, and saves manpower, reduces labor strength, zero
Part alignment efficiency and accuracy rate height, it is to avoid the problem of the easy error of manual nest.
For achieving the above object, the present invention adopts following technical proposals：A kind of part automatic discharge based on picture system
Device, it includes frame, image processing control system, feed mechanism, cylinder, cutting agency, is provided with mutually in the frame
The driving gear of engagement and driven gear, the driving gear lower end is connected with the clutch end of motor by shaft coupling, institute
Stating driven gear upper end and carrying disk is installed, CCD camera is provided with above carrying disk and the CCD camera is by circuit and image
The signal input part of processing controls system is connected, the signal output part of described image processing controls system by circuit respectively with electricity
Machine, cylinder connection, the feed mechanism is docked with carrying disk and the part on feed mechanism is sent on carrying disk, the gas
Cylinder and the cutting agency are arranged on the relative both sides of carrying disk, and cylinder is pushed to the part on carrying disk on cutting agency,
The carrying disk top is radially provided with reference mark.
Preferably, described image processing controls system includes image capture module, image pre-processing module, graphical analyses mould
Block, control module, image capture module is used for gathering the image information of CCD camera shooting and that image information is transferred to image is pre-
Processing module, data message by data information transfer to image analysis module in image pre-processing module analysis of the image information,
Image analysis module calculates part to be needed the angle of rotation and converses motor power outfan to need the number of turns of rotation, image
Motor power outfan is needed the lap information of rotation to pass to control module by analysis module, control module controlled motor dynamic
Power outfan is by specified number of turns rotation.
Preferably, the feed mechanism and cutting agency transmit part using V belt translation.
Preferably, the piston end of the cylinder is provided with sponge cushion block.
Preferably, on the reference mark, fluorescent paint is coated with.
Preferably, the transmission direction of the feed mechanism and the transmission direction of cutting agency are at a right angle.
Preferably, the motor is servomotor.
The invention has the beneficial effects as follows：
The present invention is transferred to image procossing control system by arranging CCD camera shooting image and by the image information for photographing
System, image processing control system is calculated and controlled motor power output shaft rotates the corresponding number of turns, and then drives different directions
Part is rotated to same direction, completes auto arrangement, and whole-course automation controls, and saves manpower, reduces labor strength, part
Alignment efficiency and accuracy rate height, it is to avoid the problem of the easy error of manual nest.
Description of the drawings
Fig. 1 is the overall structure diagram of the present invention；
Fig. 2 is the overlooking the structure diagram of Fig. 1；
Fig. 3 is the block schematic illustration of image processing control system in Fig. 2；
Fig. 4 is the explanation schematic diagram of image processing control system processing information by taking cam parts as an example；
Wherein frame 1, driving gear 2, driven gear 3, motor 4, CCD camera 5, image processing control system 6, image are adopted
Collection module 6a, image pre-processing module 6b, image analysis module 6c, control module 6d, reference mark 7, feed mechanism 8, cylinder
9th, cutting agency 10, carrying disk 11, part 12.
Specific embodiment
Explanation is needed exist for, the noun of locality is left and right, upper and lower to be defined on the basis of the view shown in Fig. 1
, it will be appreciated that the use of the noun of locality should not limit the protection domain asked by the application.
The present invention is further described with reference to the accompanying drawings and examples.
As shown in Figure 1 to Figure 3, a kind of part automatic discharging device based on picture system, it is included at frame 1, image
Reason control system 6, feed mechanism 8, cylinder 9, cutting agency 10, are provided with 2 He of intermeshing driving gear in the frame 1
Driven gear 3,2 lower end of the driving gear is connected with the clutch end of motor 4 by shaft coupling, on the driven gear 3
End is provided with carrying disk 11, and 11 top of carrying disk is provided with CCD camera 5 and the CCD camera 5 is by circuit and image procossing control
The signal input part of system processed 6 is connected, the signal output part of described image processing controls system 6 by circuit respectively with motor 4,
Cylinder 9 connects, and the feed mechanism 8 is docked with carrying disk 11 and the part on feed mechanism 8 is sent on carrying disk 11, institute
State cylinder 9 and the cutting agency 10 is arranged on the relative both sides of carrying disk 11, the part on carrying disk 11 is pushed to by cylinder 9
On cutting agency 10,11 top of the carrying disk is radially provided with reference mark 7.
Before work, according to the position between different 12 specification of part adjustment feed mechanisms 8 and carrying disk 11 so that feeding
Part 12 in mechanism 8 can be sent to the center of carrying disk 11.During work, part 12 is placed on feed mechanism 8 simultaneously
It is sent on carrying disk 11 through feed mechanism 8, now startup CCD camera 5 is shot to the part 12 on carrying disk 11 and will
The image information of shooting is transferred to image processing control system 6, and image processing control system 6 calculates part 12 needs rotation
Angle is simultaneously converted into the number of turns that 4 clutch end of motor needs to rotate, and according to result of calculation controlled motor 4, the power of motor 4 is defeated
Going out end drives carrying disk 11 to rotate by driving gear 2 and driven gear 3, and then it is pre- that the part 12 on carrying disk 11 is gone to
Fixed direction.After part 12 rotates to predetermined direction, motor 4 quits work, and image processing control system 6 controls cylinder 9 by zero
Part 12 is pushed to from carrying disk 11 on cutting agency 10 and by cutting agency 10, part 12 is transported to next procedure position, complete
Become the arrangement of part 12, facilitate follow-up inspection and packaging, repeat said process, realize the multiple parts 12 of Automated condtrol neat
The purpose of discharge.
As shown in figure 4, by taking cam parts as an example, after cam reaches carrying disk 11, CCD camera 5 to its shooting image information,
Image processing control system 6 sets up pixel coordinate axle, the picture of initial point A with cam center point as initial point A in information process
Plain coordinate is (x1, y1), analyzes the pixel coordinate (x2, y2) of raised points B on cam, cam edge and mark based on pictorial information
The pixel coordinate (x3, y3) of joining C of note scale 7, and on cam, the pixel of subpoint D of raised points B on transverse axis is sat
Mark, the pixel coordinate of the subpoint E of joining C of cam edge and reference mark 7 on transverse axis, and specify ∠ BAC=θ 1,
∠ BAD=θ 2, ∠ CAE=θ 3, wherein coordinate figure are pixel position of the corresponding point on image, and x1-x2 is 2 points in transverse axis
On pixel difference, y1-y2 is the difference of 2 points of pixels on the longitudinal axis.Understand：
And then the angle, θ of the rotation of carrying disk 11 can be obtained.
On the basis of technique scheme, described image processing controls system 6 includes that image capture module 6a, image locate in advance
Reason module 6b, image analysis module 6c, control module 6d, the image information of the image capture module 6a collection shooting of CCD camera 5 is simultaneously
Image information is transferred to image pre-processing module 6b, data message by number in image pre-processing module 6b analysis of the image information
It is believed that breath is transferred to image analysis module 6c, image analysis module 6c calculates part to be needed the angle of rotation and converses motor
4 clutch ends need the number of turns of rotation, and 4 clutch end of motor is needed the lap information of rotation to pass by image analysis module 6c
Control module 6d is passed, the clutch end of control module 6d controlled motor 4 is by specified number of turns rotation.It is arranged such, controls automatically
Part rotation processed, reduces labor strength, and parts turn angle is accurate.
On the basis of technique scheme, the feed mechanism 8 and cutting agency 10 transmit part using V belt translation.So
Arrange, part transmission is steady, transmission efficiency height.
On the basis of technique scheme, the piston end of the cylinder 9 is provided with sponge cushion block.It is arranged such, cylinder 9 is lived
When plug end promotes part by sponge cushion block, sponge cushion block can produce the deformation corresponding with External Shape, part pushing course
More steady, while be also possible to prevent piece surface being scratched.
On the basis of technique scheme, on the reference mark 7, fluorescent paint is coated with.It is arranged such, is easy to CCD phase
The shooting of machine 5, imaging effect is good, and the data that image processing control system 6 is processed are more accurate.
On the basis of technique scheme, the transmission direction of the feed mechanism 8 becomes with the transmission direction of cutting agency 10
Right angle.It is arranged such, feeding, blanking direction are reasonable, meet actually used needs.
On the basis of technique scheme, the motor 4 is servomotor.It is arranged such, stable work in work, using the longevity
Life length.
Although the above-mentioned accompanying drawing that combines is described to the specific embodiment of the present invention, not model is protected to the present invention
The restriction that encloses, one of ordinary skill in the art are should be understood that on the basis of technical scheme, and those skilled in the art are not
The various modifications that makes by needing to pay creative work or deformation are still within protection scope of the present invention.
Claims (7)
1. a kind of part automatic discharging device based on picture system, it is characterised in that：It includes frame (1), image procossing control
System (6) processed, feed mechanism (8), cylinder (9), cutting agency (10), are provided with intermeshing active on frame (1)
Gear (2) and driven gear (3), driving gear (2) lower end is connected with the clutch end of motor (4) by shaft coupling,
Driven gear (3) upper end is provided with carrying disk (11), is provided with CCD camera (5) and the CCD phase above carrying disk (11)
Machine (5) is connected with the signal input part of image processing control system (6) by circuit, described image processing controls system (6)
Signal output part is connected with motor (4), cylinder (9) respectively by circuit, and feed mechanism (8) are docked simultaneously with carrying disk (11)
Part on feed mechanism (8) is sent on carrying disk (11), cylinder (9) and the cutting agency (10) are arranged on load
The relative both sides of thing disk (11), cylinder (9) is pushed to the part on carrying disk (11) on cutting agency (10), the carrying disk
(11) top is radially provided with reference mark (7).
2. a kind of part automatic discharging device based on picture system according to claim 1, it is characterised in that：The figure
As processing controls system (6) includes image capture module (6a), image pre-processing module (6b), image analysis module (6c), control
Molding block (6d), image information is simultaneously transferred to image by the image information that image capture module (6a) collection CCD camera (5) shoots
Pretreatment module (6b), data message by data information transfer to image in image pre-processing module (6b) analysis of the image information
Analysis module (6c), image analysis module (6c) calculates part to be needed the angle of rotation and converses motor (4) power output
End needs the number of turns of rotation, and motor (4) clutch end is needed the lap information of rotation to pass to by image analysis module (6c)
Control module (6d), the clutch end of control module (6d) controlled motor (4) is by specified number of turns rotation.
3. a kind of part automatic discharging device based on picture system according to claim 1, it is characterised in that：On described
Material mechanism (8) and cutting agency (10) transmit part using V belt translation.
4. a kind of part automatic discharging device based on picture system according to Claims 2 or 3, it is characterised in that：Institute
The piston end for stating cylinder (9) is provided with sponge cushion block.
5. a kind of part automatic discharging device based on picture system according to claim 4, it is characterised in that：The mark
Fluorescent paint is coated with note scale (7).
6. a kind of part automatic discharging device based on picture system according to claim 5, it is characterised in that：On described
The transmission direction of the transmission direction of material mechanism (8) and cutting agency (10) is at a right angle.
7. a kind of part automatic discharging device based on picture system according to claim 6, it is characterised in that：The electricity
Machine (4) is servomotor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610956671.4A CN106428777B (en) | 2016-10-27 | 2016-10-27 | A kind of part automatic discharging device based on picture system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610956671.4A CN106428777B (en) | 2016-10-27 | 2016-10-27 | A kind of part automatic discharging device based on picture system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106428777A true CN106428777A (en) | 2017-02-22 |
| CN106428777B CN106428777B (en) | 2019-05-07 |
Family
ID=58180948
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610956671.4A Active CN106428777B (en) | 2016-10-27 | 2016-10-27 | A kind of part automatic discharging device based on picture system |
Country Status (1)
| Country | Link |
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| CN (1) | CN106428777B (en) |
Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107697607A (en) * | 2017-10-12 | 2018-02-16 | 浙江中山电源有限公司 | A kind of single row type lead-acid battery pole group auto arrangement technique |
| CN107768740A (en) * | 2017-10-12 | 2018-03-06 | 浙江中山电源有限公司 | A kind of double-row type lead-acid battery pole group auto arrangement technique |
| CN108974873A (en) * | 2018-07-24 | 2018-12-11 | 重庆宣昶工贸有限公司 | A kind of part distributing equipment and its control system |
| CN109014586A (en) * | 2017-06-12 | 2018-12-18 | 信码互通（北京）科技有限公司 | For realizing the accurate endowed device of easy-to-draw top ends of cans, system and method |
| CN109436771A (en) * | 2018-11-29 | 2019-03-08 | 东莞市柏尔电子科技有限公司 | A kind of diode rotation push collating unit |
| CN109606876A (en) * | 2018-12-27 | 2019-04-12 | 重庆市灵龙自动化设备有限公司 | With the transmission line for correcting and opening kit function |
| CN109607137A (en) * | 2017-10-10 | 2019-04-12 | 信码互通（北京）科技有限公司 | For realizing the accurate endowed device of easy-to-draw top ends of cans, system and method |
| CN109606877A (en) * | 2018-12-27 | 2019-04-12 | 重庆市灵龙自动化设备有限公司 | The soft outer packing transmission line for tearing lid and point lid |
| CN111099317A (en) * | 2019-12-28 | 2020-05-05 | 哈尔滨学院 | Automatic part discharging device based on image system |
| CN111571163A (en) * | 2020-04-28 | 2020-08-25 | 东莞市小方智能科技有限公司 | Automatic coil dividing device for mosquito-repellent incense |
| CN111889982A (en) * | 2020-08-21 | 2020-11-06 | 博罗威特晟科技有限公司 | Sheet metal feeding mechanism and manufacturing production line for inverter welding machine |
| CN112061737A (en) * | 2020-08-07 | 2020-12-11 | 兰州瑞奇戈德测控技术有限公司 | Workpiece horizontal rotating mechanism based on tray conveying |
| CN112221987A (en) * | 2020-09-24 | 2021-01-15 | 北京京东振世信息技术有限公司 | Sorting machine piece supply device, sorting machine piece supply method and sorting machine piece supply system |
| CN115043202A (en) * | 2022-06-13 | 2022-09-13 | 昆山讯腾智能装备制造有限公司 | Flywheel inner ring conveying device and method |
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Cited By (19)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109014586A (en) * | 2017-06-12 | 2018-12-18 | 信码互通（北京）科技有限公司 | For realizing the accurate endowed device of easy-to-draw top ends of cans, system and method |
| CN109607137A (en) * | 2017-10-10 | 2019-04-12 | 信码互通（北京）科技有限公司 | For realizing the accurate endowed device of easy-to-draw top ends of cans, system and method |
| CN107768740B (en) * | 2017-10-12 | 2020-10-30 | 临泉鹏成机电技术有限公司 | Automatic arrangement process for double-row lead-acid battery pole group |
| CN107768740A (en) * | 2017-10-12 | 2018-03-06 | 浙江中山电源有限公司 | A kind of double-row type lead-acid battery pole group auto arrangement technique |
| CN107697607A (en) * | 2017-10-12 | 2018-02-16 | 浙江中山电源有限公司 | A kind of single row type lead-acid battery pole group auto arrangement technique |
| CN108974873A (en) * | 2018-07-24 | 2018-12-11 | 重庆宣昶工贸有限公司 | A kind of part distributing equipment and its control system |
| CN109436771A (en) * | 2018-11-29 | 2019-03-08 | 东莞市柏尔电子科技有限公司 | A kind of diode rotation push collating unit |
| CN109436771B (en) * | 2018-11-29 | 2024-02-09 | 东莞市柏尔电子科技有限公司 | Rotary pushing finishing device for diode |
| CN109606876A (en) * | 2018-12-27 | 2019-04-12 | 重庆市灵龙自动化设备有限公司 | With the transmission line for correcting and opening kit function |
| CN109606877A (en) * | 2018-12-27 | 2019-04-12 | 重庆市灵龙自动化设备有限公司 | The soft outer packing transmission line for tearing lid and point lid |
| CN111099317A (en) * | 2019-12-28 | 2020-05-05 | 哈尔滨学院 | Automatic part discharging device based on image system |
| CN111099317B (en) * | 2019-12-28 | 2020-07-17 | 哈尔滨学院 | Automatic part discharging device based on image system |
| CN111571163A (en) * | 2020-04-28 | 2020-08-25 | 东莞市小方智能科技有限公司 | Automatic coil dividing device for mosquito-repellent incense |
| CN111571163B (en) * | 2020-04-28 | 2022-04-22 | 东莞市小方智能科技有限公司 | Automatic coil dividing device for mosquito-repellent incense |
| CN112061737A (en) * | 2020-08-07 | 2020-12-11 | 兰州瑞奇戈德测控技术有限公司 | Workpiece horizontal rotating mechanism based on tray conveying |
| CN111889982A (en) * | 2020-08-21 | 2020-11-06 | 博罗威特晟科技有限公司 | Sheet metal feeding mechanism and manufacturing production line for inverter welding machine |
| CN111889982B (en) * | 2020-08-21 | 2022-08-02 | 佛山市鑫贯金属制品有限公司 | Sheet metal feeding mechanism and manufacturing production line for inverter welding machine |
| CN112221987A (en) * | 2020-09-24 | 2021-01-15 | 北京京东振世信息技术有限公司 | Sorting machine piece supply device, sorting machine piece supply method and sorting machine piece supply system |
| CN115043202A (en) * | 2022-06-13 | 2022-09-13 | 昆山讯腾智能装备制造有限公司 | Flywheel inner ring conveying device and method |
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|---|---|
| CN106428777B (en) | 2019-05-07 |
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