CN206171939U - Part automatic discharging device based on picture system - Google Patents
Part automatic discharging device based on picture system Download PDFInfo
- Publication number
- CN206171939U CN206171939U CN201621176813.7U CN201621176813U CN206171939U CN 206171939 U CN206171939 U CN 206171939U CN 201621176813 U CN201621176813 U CN 201621176813U CN 206171939 U CN206171939 U CN 206171939U
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- Prior art keywords
- image
- device based
- discharging device
- module
- automatic discharging
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Abstract
The utility model discloses a part automatic discharging device based on picture system belongs to image detection recognition device technical field. Install intermeshing's driving gear and driven gear in the frame, the power take off end that the driving gear lower extreme passes through shaft coupling and motor links to each other, and driven gear installs the upper end and carries a thing dish, carry thing dish top and be provided with the CCD camera, feed mechanism with carry the butt joint of thing dish and with the conveying of the part on the feed mechanism to carry the thing dish on, the cylinder with unloading mechanism sets up is carrying the relative both sides of thing dish. The utility model discloses a setting up the CCD camera image and the image information transmitted that will shoot and giving image processing control system, image processing control system calculates and the control motor, drives that the part of different orientation is rotatory accomplishes automatic the range, and full automation control is used manpower sparingly, reduces workman intensity of labour, and efficiency is arranged to the part and the rate of accuracy is high, has avoided the problem that manual nest makes mistakes easily.
Description
Technical field
This utility model is related to image detection identifying device technical field, and particularly a kind of part based on picture system is certainly
Dynamic discharge device.
Background technology
With manufacturing development, all trades and professions need to use all kinds of parts in the manufacturing, such as bolt, moulding,
Ball, little gear, little bearing and some irregular parts etc..The production of part is generally using the side of automatic assembly line
Formula, after the completion of part production, needs with a certain characteristic direction of part as reference, and part is pressed into certain direction proper alignment,
It is easy to check and packs.At present, part is manually arranged one by one wastes time and energy, and inefficiency, labor strength is big, long-time work
After work, easily there is the phenomenon of discharge error in workman's fatigue.
Utility model content
The purpose of this utility model is to overcome above-mentioned the deficiencies in the prior art, there is provided a kind of part based on picture system
Automatic discharging device.This utility model is by arranging CCD camera shooting image and the image information for photographing being transferred to into image
Processing controls system, image processing control system is calculated and controlled motor power output shaft rotates the corresponding number of turns, and then is driven
The part of different directions is rotated to same direction, completes auto arrangement, and whole-course automation control is saved manpower, reduces workman's labor
Fatigue resistance, arrangements of components efficiency and accuracy rate are high, it is to avoid the problem of the easy error of manual nest.
For achieving the above object, this utility model adopts following technical proposals：A kind of part based on picture system is automatic
Discharge device, it includes frame, image processing control system, feed mechanism, cylinder, cutting agency, is provided with the frame
Intermeshing driving gear and driven gear, the driving gear lower end passes through the clutch end phase of shaft coupling and motor
Even, the driven gear upper end is provided with carrying disk, and carrying disk top is provided with CCD camera and the CCD camera passes through circuit
It is connected with the signal input part of image processing control system, the signal output part of described image processing controls system is by circuit point
It is not connected with motor, cylinder, the feed mechanism docks with carrying disk and the part on feed mechanism is sent on carrying disk,
The cylinder and the cutting agency are arranged on the relative both sides of carrying disk, and the part on carrying disk is pushed to blanking machine by cylinder
On structure, the carrying disk top is radially provided with reference mark.
Preferably, described image processing controls system includes image capture module, image pre-processing module, graphical analyses mould
Block, control module, image capture module is used to gather the image information of CCD camera shooting and that image information is transferred to into image is pre-
Processing module, in image pre-processing module analysis of the image information data message and by data information transfer to image analysis module,
Image analysis module calculates part to be needed the angle of rotation and converses the number of turns that motor power outfan needs to rotate, image
Motor power outfan is needed the lap information of rotation to pass to control module by analysis module, control module controlled motor it is dynamic
Power outfan is by specified number of turns rotation.
Preferably, the feed mechanism and cutting agency transmit part using V belt translation.
Preferably, the piston end of the cylinder is provided with sponge cushion block.
Preferably, it is coated with fluorescent paint on the reference mark.
Preferably, the transmission direction of the transmission direction of the feed mechanism and cutting agency is at a right angle.
Preferably, the motor is servomotor.
The beneficial effects of the utility model are：
This utility model is by arranging CCD camera shooting image and the image information for photographing being transferred to into image procossing control
System processed, image processing control system is calculated and controlled motor power output shaft rotates the corresponding number of turns, and then drives different courts
To part rotate to same direction, complete auto arrangement, manpower is saved in whole-course automation control, reduces labor strength,
Arrangements of components efficiency and accuracy rate are high, it is to avoid the problem of the easy error of manual nest.
Description of the drawings
Fig. 1 is overall structure diagram of the present utility model；
Fig. 2 is the overlooking the structure diagram of Fig. 1；
Fig. 3 is the block schematic illustration of image processing control system in Fig. 2；
Fig. 4 is the explanation schematic diagram of the image processing control system processing information by taking cam parts as an example；
Wherein frame 1, driving gear 2, driven gear 3, motor 4, CCD camera 5, image processing control system 6, image are adopted
Collection module 6a, image pre-processing module 6b, image analysis module 6c, control module 6d, reference mark 7, feed mechanism 8, cylinder
9th, cutting agency 10, carrying disk 11, part 12.
Specific embodiment
Need exist for explanation, the noun of locality is left and right, it is upper and lower be to be defined on the basis of the view shown in Fig. 1
, it will be appreciated that the use of the noun of locality should not limit the protection domain that the application is asked.
This utility model is further illustrated with reference to the accompanying drawings and examples.
As shown in Figure 1 to Figure 3, a kind of part automatic discharging device based on picture system, it is included at frame 1, image
Reason control system 6, feed mechanism 8, cylinder 9, cutting agency 10, are provided with the He of intermeshing driving gear 2 in the frame 1
Driven gear 3, the lower end of the driving gear 2 is connected by shaft coupling with the clutch end of motor 4, on the driven gear 3
End is provided with carrying disk 11, and the top of carrying disk 11 is provided with CCD camera 5 and the CCD camera 5 is by circuit and image procossing control
The signal input part of system processed 6 is connected, the signal output part of described image processing controls system 6 by circuit respectively with motor 4,
Cylinder 9 connects, and the feed mechanism 8 is docked with carrying disk 11 and the part on feed mechanism 8 is sent on carrying disk 11, institute
State cylinder 9 and the cutting agency 10 is arranged on the relative both sides of carrying disk 11, cylinder 9 is pushed to the part on carrying disk 11
On cutting agency 10, the top of the carrying disk 11 is radially provided with reference mark 7.
Before work, according to the position between the different specification of part 12 adjustment feed mechanism 8 and carrying disk 11 so that feeding
Part 12 in mechanism 8 can be sent to the center of carrying disk 11.During work, part 12 is placed on feed mechanism 8 simultaneously
Jing feed mechanisms 8 are sent on carrying disk 11, and now startup CCD camera 5 is shot to the part 12 on carrying disk 11 and will
The image information of shooting is transferred to image processing control system 6, and image processing control system 6 calculates part 12 needs rotation
Angle is simultaneously converted into the number of turns that the clutch end of motor 4 needs to rotate, and according to result of calculation controlled motor 4, the power of motor 4 is defeated
Go out end drives carrying disk 11 to rotate by driving gear 2 and driven gear 3, and then it is pre- that the part 12 on carrying disk 11 is gone to
Fixed direction.Part 12 is rotated to after predetermined direction, and motor 4 quits work, and image processing control system 6 controls cylinder 9 by zero
Part 12 is pushed on cutting agency 10 from carrying disk 11 and part 12 is transported to into next procedure position by cutting agency 10, complete
Into the arrangement of part 12, facilitate follow-up inspection and packaging, repeat said process, realize that the multiple parts 12 of Automated condtrol are neat
The purpose of discharge.
As shown in figure 4, by taking cam parts as an example, cam is reached after carrying disk 11, CCD camera 5 to its shooting image information,
Image processing control system 6 sets up pixel coordinate axle, the picture of origin A in information process by origin A of cam center point
Plain coordinate is (x1, y1), and based on pictorial information the pixel coordinate (x2, y2) of raised points B on cam, cam edge and mark are analyzed
The pixel coordinate (x3, y3) of joining C of note scale 7, and the pixel of subpoint D of raised points B on transverse axis is sat on cam
The pixel coordinate of subpoint E of joining C of mark, cam edge and reference mark 7 on transverse axis, and specify ∠ BAC=θ 1,
∠ BAD=θ 2, ∠ CAE=θ 3, wherein coordinate figure are pixel position of the corresponding point on image, and x1-x2 is 2 points in transverse axis
On pixel difference, y1-y2 is the difference of 2 points of pixels on the longitudinal axis.Understand：
The angle, θ of the rotation of carrying disk 11 can further be obtained.
On the basis of above-mentioned technical proposal, described image processing controls system 6 includes that image capture module 6a, image locate in advance
Reason module 6b, image analysis module 6c, control module 6d, the image information that image capture module 6a collection CCD cameras 5 shoot is simultaneously
Image information is transferred to into image pre-processing module 6b, data message and by number in image pre-processing module 6b analysis of the image information
It is believed that breath is transferred to image analysis module 6c, image analysis module 6c calculates part to be needed the angle of rotation and converses motor
4 clutch ends need the number of turns of rotation, image analysis module 6c to need the lap information of rotation to pass the clutch end of motor 4
Control module 6d is passed, the clutch end of control module 6d controlled motor 4 is by specified number of turns rotation.It is arranged such, automatically control
Part rotation processed, reduces labor strength, and parts turn angle is accurate.
On the basis of above-mentioned technical proposal, the feed mechanism 8 and cutting agency 10 transmit part using V belt translation.So
Arrange, part transmission is steady, and transmission efficiency is high.
On the basis of above-mentioned technical proposal, the piston end of the cylinder 9 is provided with sponge cushion block.It is arranged such, cylinder 9 is lived
When plug end promotes part by sponge cushion block, sponge cushion block can produce the deformation corresponding with External Shape, part pushing course
It is more steady, while be also possible to prevent piece surface being scratched.
On the basis of above-mentioned technical proposal, on the reference mark 7 fluorescent paint is coated with.It is arranged such, is easy to CCD phases
The shooting of machine 5, imaging effect is good, and the data of the process of image processing control system 6 are more accurate.
On the basis of above-mentioned technical proposal, the transmission direction of the feed mechanism 8 and the transmission direction of cutting agency 10 into
Right angle.It is arranged such, feeding, blanking direction rationally, meet actually used needs.
On the basis of above-mentioned technical proposal, the motor 4 is servomotor.It is arranged such, stable work in work, using the longevity
Life length.
It is not new to this practicality although the above-mentioned accompanying drawing that combines is described to specific embodiment of the present utility model
The restriction of type protection domain, one of ordinary skill in the art should be understood that on the basis of the technical solution of the utility model, ability
Various modifications or deform still in protection model of the present utility model that field technique personnel make by need not paying creative work
Within enclosing.
Claims (7)
1. a kind of part automatic discharging device based on picture system, it is characterised in that：It includes frame (1), image procossing control
System (6) processed, feed mechanism (8), cylinder (9), cutting agency (10), on the frame (1) intermeshing active is provided with
Gear (2) and driven gear (3), driving gear (2) lower end is connected by shaft coupling with the clutch end of motor (4),
Driven gear (3) upper end is provided with carrying disk (11), and carrying disk (11) top is provided with CCD camera (5) and the CCD phases
Machine (5) is connected by circuit with the signal input part of image processing control system (6), described image processing controls system (6)
Signal output part is connected respectively by circuit with motor (4), cylinder (9), and the feed mechanism (8) is docked simultaneously with carrying disk (11)
Part on feed mechanism (8) is sent on carrying disk (11), the cylinder (9) and the cutting agency (10) are arranged on load
The relative both sides of thing disk (11), cylinder (9) is pushed to the part on carrying disk (11) on cutting agency (10), the carrying disk
(11) top is radially provided with reference mark (7).
2. a kind of part automatic discharging device based on picture system according to claim 1, it is characterised in that：The figure
As processing controls system (6) is including image capture module (6a), image pre-processing module (6b), image analysis module (6c), control
Image information is simultaneously transferred to image by molding block (6d), the image information that image capture module (6a) collection CCD camera (5) shoots
Pretreatment module (6b), in image pre-processing module (6b) analysis of the image information data message and by data information transfer to image
Analysis module (6c), image analysis module (6c) calculates part to be needed the angle of rotation and converses motor (4) power output
End needs the number of turns of rotation, image analysis module (6c) to need the lap information of rotation to pass to motor (4) clutch end
Control module (6d), the clutch end of control module (6d) controlled motor (4) is by specified number of turns rotation.
3. a kind of part automatic discharging device based on picture system according to claim 1, it is characterised in that：On described
Material mechanism (8) and cutting agency (10) transmit part using V belt translation.
4. a kind of part automatic discharging device based on picture system according to Claims 2 or 3, it is characterised in that：Institute
The piston end for stating cylinder (9) is provided with sponge cushion block.
5. a kind of part automatic discharging device based on picture system according to claim 4, it is characterised in that：The mark
Fluorescent paint is coated with note scale (7).
6. a kind of part automatic discharging device based on picture system according to claim 5, it is characterised in that：On described
The transmission direction of material mechanism (8) and the transmission direction of cutting agency (10) are at a right angle.
7. a kind of part automatic discharging device based on picture system according to claim 6, it is characterised in that：The electricity
Machine (4) is servomotor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621176813.7U CN206171939U (en) | 2016-10-27 | 2016-10-27 | Part automatic discharging device based on picture system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621176813.7U CN206171939U (en) | 2016-10-27 | 2016-10-27 | Part automatic discharging device based on picture system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206171939U true CN206171939U (en) | 2017-05-17 |
Family
ID=58682825
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621176813.7U Withdrawn - After Issue CN206171939U (en) | 2016-10-27 | 2016-10-27 | Part automatic discharging device based on picture system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206171939U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106428777A (en) * | 2016-10-27 | 2017-02-22 | 江苏理工学院 | Automatic part arrangement device based on image system |
| CN110536056A (en) * | 2019-08-29 | 2019-12-03 | 珠海博达创意科技有限公司 | A kind of multi-pose part image generation method and system |
-
2016
- 2016-10-27 CN CN201621176813.7U patent/CN206171939U/en not_active Withdrawn - After Issue
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106428777A (en) * | 2016-10-27 | 2017-02-22 | 江苏理工学院 | Automatic part arrangement device based on image system |
| CN106428777B (en) * | 2016-10-27 | 2019-05-07 | 江苏理工学院 | A kind of part automatic discharging device based on picture system |
| CN110536056A (en) * | 2019-08-29 | 2019-12-03 | 珠海博达创意科技有限公司 | A kind of multi-pose part image generation method and system |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20170517 Effective date of abandoning: 20190507 |
|
| AV01 | Patent right actively abandoned |
Granted publication date: 20170517 Effective date of abandoning: 20190507 |