CN106367991A - 一种表面耐切割轻型输送带及其制备方法 - Google Patents

一种表面耐切割轻型输送带及其制备方法 Download PDF

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CN106367991A
CN106367991A CN201610766632.8A CN201610766632A CN106367991A CN 106367991 A CN106367991 A CN 106367991A CN 201610766632 A CN201610766632 A CN 201610766632A CN 106367991 A CN106367991 A CN 106367991A
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费海峰
童亚彪
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SHANGHAI YONGLI BELTING CO Ltd
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Abstract

本发明涉及一种输送带材料，特别涉及一种表面耐切割轻型输送带及其制备方法。本发明涉及的表面耐切割轻型输送带以浸渍过的整芯织物为骨架，覆盖层为TPU涂层，整芯织物与TPU涂层用PU胶水相粘结；所述浸渍过的整芯织物是以涤纶短纤编织层，经PVC糊体充分浸渍，塑化后而成。本发明的表面耐切割轻型输送带具有良好的物理性能且表面耐割、耐砸。本发明提供的表面耐切割轻型输送带可重复、回收使用，降低生产成本，其制造工艺较为简单，高效、易于规模化生产。

Description

一种表面耐切割轻型输送带及其制备方法
技术领域
本发明涉及一种输送带材料，特别涉及一种表面耐切割轻型输送带及其制备方法。
背景技术
近几年来，随着物流行业的飞速发展，物流输送设备也有着日新月异的发展，物流机械设备是现代化企业的主要作业工具之一，极大的减轻了人们的劳动强度，提高了物流运作效率和服务质量，降低了物流成本，在物流作业中起着重要作用，极大的促进了物流的快速发展，因此现在对物流设备的要求越来越高，尤其是各个分拣输送环节的轻型输送带。
在物流分拣系统中，对于物品滑槽下方的伸缩机输送带，需要极高的耐切割、耐砸要求。目前此工段的输送带一般使用整芯织物浸渍输送带，此款输送带有着较好的拉断、延伸性能，但是表面耐切割、耐砸和耐磨性较差，通常较短时间内就出现机械损坏，不能很好的满足客户使用，因此一款表面较为耐割、耐砸的输送带在物流分拣系统中具有很好的发展前景。
本发明提供一种表面耐割、耐砸轻型输送带及其制造方法，提高输送带在货物滑槽下方输送的使用寿命。
发明内容
本发明的目的是提供一种表面耐割、耐砸轻型输送带及其制造方法。
为了实现以上技术效果，本发明是通过如下步骤实现：
本发明提供的表面耐切割轻型输送带以浸渍过的整芯织物为骨架，覆盖层为TPU涂层，整芯织物与TPU涂层用PU胶水相粘结；所述浸渍过的整芯织物是以涤纶短纤编织层，经PVC糊体充分浸渍，塑化后而成。
其中，所述PVC糊体的各成份的重量份数为PVC树脂100份，增塑剂40～50份，环氧大豆油3～5份，稳定剂2～4份，耐磨剂2～4份，阻燃剂4～6份，色浆2～3份。以这个PVC糊体比例浸渍整芯织物，与PU胶水底涂及TPU涂层复合的更好。
其中，所述涤纶短纤编织层的经向使用10S涤纶短纤，12并1，S向加捻，130转/米，纬向使用10S涤纶短纤，8并1，S向加捻，130转/米，经纬密度34*20根/2.54cm。这种编织层与特制的PVC糊体能有效的融合，使整芯织物的强度更大。
其中，所述增塑剂为对苯二甲酸二辛酯，耐磨剂为有机硅塑料添加剂，稳定剂为CZ类稳定剂。
其中，所述PU胶水为油性聚氨酯树脂，粘结剂为异氰酸酯固含量在10～15％的粘结剂。这种PU胶水底涂能使PVC糊体浸渍整芯织物与及TPU涂层复合的更好。
其中，所述PU胶水底涂量为100～120g/㎡,此涂覆量下TPU涂层与浸渍整芯骨架复合剥离力最优。
上述表面耐切割轻型输送带的制造方法，包括如下步骤：
S1、整芯织物通过浸渍设备浸渍，得到浸渍后的整芯织物；
S2、将步骤S1中的浸渍后的整芯织物的浸渍面用PU胶水底涂；
S3、将S2中的PU胶水底涂面压延TPU涂层；
S4、将S3中的TPU涂层表面压型。
所述步骤S1中，浸渍后，塑化温度为168-175℃。
所述步骤S2中，PU胶水底涂后的干燥温度为140-160℃。
所述步骤S3中，所述压延TPU涂层，即为TPU流延到浸渍输送带表面进行压制，TPU料出口温度为165～170℃。
本发明的有益效果是：
1、本发明的表面耐切割轻型输送带具有良好的物理性能且表面耐割、耐砸。
2、本发明的耐切割TPU复合材料可重复、回收使用，降低生产成本。
3、本发明所述的浸渍带复合TPU产品其制造工艺较为简单，高效、易于规模化生产。
具体实施方式
下面结合实施例，对本发明作进一步说明：
本发明所述PVC树脂，PVC糊树脂(K＝70)；对苯二甲酸酯类增塑剂(DOTP)；环氧大豆油环氧值6.5％，碘值1.5；稳定剂为液体钙锌类稳定剂，CZ；耐磨剂，为硅氧烷类有机塑料添加剂，404；阻燃剂为无机盐类阻燃剂，三氧化二锑；PU胶水为油性聚氨酯树脂，668；TPU为硬度92A的聚酯型耐切割聚氨酯弹性体；色浆，碳黑。
整芯织物：经向使用10S涤纶短纤，12并1，S向加捻，130转/米，纬向使用10S涤纶短纤，8并1，S向加捻，130转/米，经纬密度34*20根/2.54cm。
实施例1
浸渍液配方：PVC树脂100份，增塑剂50份，环氧大豆油5份，稳定剂4份，耐磨剂4份，阻燃剂6份，色浆3份。
将整芯织物通过浸渍设备浸渍，塑化温度为170℃，塑化形成浸渍面后；浸渍面用PU胶水底涂，在150℃干燥，形成PU胶水底涂面；然后在PU胶水底涂面上压延TPU涂层，并将TPU涂层表面压型。
实施例2
浸渍液配方：PVC树脂100份，增塑剂40份，环氧大豆油3份，稳定剂2份，耐磨剂2份，阻燃剂4份，色浆2份。
将整芯织物通过浸渍设备浸渍，塑化温度为170℃，塑化形成浸渍面后；浸渍面用PU胶水底涂，在150℃干燥，形成PU胶水底涂面；然后在PU胶水底涂面上压延TPU涂层，并将TPU涂层表面压型。
实施例3
浸渍液配方：PVC树脂100份，增塑剂55份，环氧大豆油5份，稳定剂4份，耐磨剂4份，阻燃剂6份，色浆3份。
将整芯织物通过浸渍设备浸渍，塑化温度为170℃，塑化形成浸渍面后；浸渍面用PU胶水底涂，在150℃干燥，形成PU胶水底涂面；然后在PU胶水底涂面上压延TPU涂层，并将TPU涂层表面压型。
对比例1
浸渍液配方：PVC树脂100份，增塑剂50份，环氧大豆油5份，稳定剂4份，耐磨剂4份，阻燃剂6份，色浆3份。
将整芯织物通过浸渍设备浸渍，塑化温度为170℃，塑化形成。
对比例2
浸渍液配方：PVC树脂100份，增塑剂60份，环氧大豆油5份，稳定剂4份，色浆3份。
将整芯织物通过浸渍设备浸渍，塑化温度为170℃，塑化形成。
物理性能对比结果如下：
由以上测试结果可以看出，对比例1比对比例2效果好，可以看出实施例使用的整芯织物与特定配方的浸渍液相配合使用，能使浸渍成型后的整芯织物强度更高，更耐磨。
实施例1、2与实施例3相比，在使用3个月后，耐割、砸的性能更好，说明特定的整芯织物与特定配方的浸渍液制成的浸渍过的整芯织物与TPU涂层在特定配方的PU胶水粘结性更好，是具有更好效果的表面耐切割轻型输送带。
以上所述为本发明的较佳实施例而已，但本发明不应该局限于该实施例所公开的内容。所以凡是不脱离本发明所公开的精神下完成的等效或修改，都落入本发明保护的范围。

Claims (10)

1.一种表面耐切割轻型输送带，其特征在于：所述表面耐切割轻型输送带以浸渍过的整芯织物为骨架，覆盖层为TPU涂层，整芯织物与TPU涂层用PU胶水相粘结；所述浸渍过的整芯织物是以涤纶短纤编织层，经PVC糊体充分浸渍，塑化后而成。
2.根据权利要求1所述的表面耐切割轻型输送带，其特征在于：所述PVC糊体各成份的重量份数为PVC树脂100份，增塑剂40～50份，环氧大豆油3～5份，稳定剂2～4份，耐磨剂2～4份，阻燃剂4～6份，色浆2～3份。
3.根据权利要求1所述的表面耐切割轻型输送带，其特征在于：所述整芯织物的经向使用10S涤纶短纤，12并1，S向加捻，130转/米，纬向使用10S涤纶短纤，8并1，S向加捻，130转/米，经纬密度34*20根/2.54cm。
4.根据权利要求2所述的表面耐切割轻型输送带，其特征在于：所述增塑剂为邻苯二甲酸二辛酯，耐磨剂为有机硅塑料添加剂，稳定剂为CZ类稳定剂。
5.根据权利要求1所述的表面耐切割轻型输送带，其特征在于：所述PU胶水为油性聚氨酯树脂，粘结剂为异氰酸酯固含量在10～15％的粘结剂。
6.根据权利要求1所述的表面耐切割轻型输送带，其特征在于：所述PU胶水底涂量为100～120g/㎡。
7.权利要求1-6所述的任何一种表面耐切割轻型输送带的制造方法，其特征在于，所述方法包括如下步骤：
S1、整芯织物通过浸渍设备浸渍，得到浸渍后的整芯织物；
S2、将步骤S1中的浸渍后的整芯织物的浸渍面用PU胶水底涂；
S3、将S2中的PU胶水底涂面压延TPU涂层；
S4、将S3中的TPU涂层表面压型。
8.根据权利要求7所述的表面耐切割轻型输送带的制造方法，其特征在于：所述步骤S1中，浸渍后，塑化温度为168-175℃。
9.根据权利要求7所述的表面耐切割轻型输送带的制造方法，其特征在于：所述步骤S2中，PU胶水底涂后的干燥温度为140-160℃。
10.根据权利要求7所述的表面耐切割轻型输送带的制造方法，其特征在于：所述步骤S3中，所述压延TPU涂层，即为TPU流延到浸渍输送带表面进行压 制，TPU料出口温度为165～170℃。
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