CN106360796B - Dry salt pickling machine - Google Patents
Dry salt pickling machine Download PDFInfo
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- CN106360796B CN106360796B CN201610774190.1A CN201610774190A CN106360796B CN 106360796 B CN106360796 B CN 106360796B CN 201610774190 A CN201610774190 A CN 201610774190A CN 106360796 B CN106360796 B CN 106360796B
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Abstract
According to the dry salt pickling machine, the vibration of the vibrator and the pressurization of the expansion inflator on the sealing cover are combined for use, so that gaps among foods can be fully compacted, the compactness of dry salt and the foods is increased, the dry salt foods are reduced in the early stage of pickling, the propagation of putrefactive bacteria generated by the contact of the foods and air is reduced, the water leakage of the pickled foods is accelerated, the pickling time is shortened, and the quality of pickled products is improved.
Description
Technical Field
The invention relates to the field of food processing equipment, in particular to a dry salt pickling machine.
Background
The pickled product has unique flavor and taste and has great domestic and foreign demand market.
The basic process of food pickling comprises a salting process and a curing process of pickled products, wherein the salting process means that raw food raw materials are in contact with solid table salt or are soaked in table salt water, the table salt permeates into the raw materials, and simultaneously, water in the raw materials gradually seeps out under the action of osmotic pressure, so that the water activity of the raw materials is reduced. Generally, the rate of change is primarily affected by the amount of salt used, with the greater the amount of salt, the greater the rate and amount of permeation. After the raw materials are salted for a period of time, the concentrations of the salt inside and outside the raw materials are balanced, and the mutual permeation between the salt and the water is stopped, so that the salting balance is achieved. The maturation stage refers to the breakdown of proteins into short peptides, free amino acids and amines by endogenous enzymes, while soluble components produced by the muscle are eluted. These material components affect not only the proliferation of microorganisms but also the flavor of the cured product. For example, during the salting process of salted fish, free water is firstly exuded, and when the salt solution destroys the protein colloid of the fish tissue or the endogenous protease in the fish body breaks the protein water, part of the bound water originally bound on the protein molecule becomes free water and also exudes to the outside of the body.
The dry pickling method is a method of directly applying a proper amount of crystalline salt (dry salt) to the surface of a raw food material to pickle the raw food material. In the dry pickling process, under the action of osmotic pressure and moisture absorption of salt, the salt can absorb water in the raw food material to form a salt solution (brine), and the pickling agent permeates into the raw food material through diffusion in the brine. However, the salt water produced by the dry pickling method is slowly oozed out by the raw material tissue fluid, and the salt is slowly permeated into the raw food material body at the beginning, so that the time required for pickling is long.
The dry pickling method is simple and convenient to operate; the raw food raw material dehydration efficiency is high, and a large amount of salt can absorb heat when dissolved, and the temperature of the fish body can be reduced, so that the food pickled by the dry salt method is not easy to rot in the salting process.
However, the formation of the brine by the dry pickling method requires a certain time, the contact area of the raw food material on the upper part with the air is large, fat oxidation easily occurs, and in the presence of metal ions, the oxidation of the fat is accelerated, and the phenomenon of oil burning is easily caused. When a large container is used for salting, the melting time of dry salt on the upper layer in the container is longer than that of the dry salt on the bottom layer, the salting degrees of raw food materials on the upper layer and the lower layer cannot be uniform due to the pressure difference in the container, and along with the prolonging of the salting time, the concentration of liquid on the upper layer in the container is lower than that of the liquid on the lower layer in the container, so that the salting is not uniform, and the salting time of the raw food materials on the lower layer is earlier than that of the raw food materials on the upper layer; the dry pickling method also has disadvantages that uneven salt penetration tends to occur when the salt is unevenly distributed, spots tend to remain on raw food materials when the salt is penetrated, and the raw food materials are deteriorated in appearance due to strong dehydration. The product value is reduced; if the food materials in the container are periodically and manually turned over in order to be evenly cured, a great deal of labor and time are consumed, and putrefying bacteria are easily bred. At present, the mechanization degree of the enterprise of the dry pickling method is not high.
Disclosure of Invention
The invention aims to solve the technical problems, and provides a dry salt pickling machine for food, which has a simple structure, can make the food be pickled uniformly and sufficiently by dry salt, shortens the pickling time, improves the pickling quality and the flavor, and improves the mechanization degree of enterprises.
In order to solve the technical problem, the invention provides a dry salt pickling machine, which comprises a machine frame and a pickling box, wherein a sealed box cover is arranged on the pickling box; the pickling box body is provided with a rotating shaft, the rotating shaft is arranged on the rotating seat, a speed reducing motor is arranged in the transmission box, and the output end of the speed reducing motor is connected with the rotating shaft through a coupler; the method is characterized in that: the sealing box cover is provided with an expansion inflator pump, and the outer surface of the sealing box cover is provided with an air inlet switch for connecting an air inlet pipe of an air pump with the inflator pump; the outer surface of the curing box is provided with a water discharging switch, a vibrator is further arranged in the curing box, the vibrator is arranged at the central position of the curing box and is fixedly connected with the curing box, and the vibrator is of a tubular structure or a flat plate structure or a leaf structure. The barrel body of the expansion inflator is made of rubber materials.
Further the pressure gauge is arranged inside the pickling box.
Because the case of pickling can make the case of pickling realize 360 degrees rotations through the motor rotation, adjust the rotation of pickling the case through the slew velocity of adjusting the reduction gear, make the case of pickling low-speed rotation make pickling of food abundant even, through setting up the inflation inflator pump to pickling on the case seal box lid and aerify, make the inflation inflator pump inflation, increase the pressure to pickling the food in the incasement to the pickling time has been shortened greatly.
The invention relates to a dry salt pickling machine, wherein a vibrator is also arranged in a pickling box, and a tubular structure or a flat plate structure or a leaf structure which is matched with the pickling box is arranged at the central position of the pickling box and is fixedly connected with the pickling box.
The food in the curing box is directly pressed to the food at the upper part under the action of the gravity of the food, so that the pressure difference between the upper part and the lower part is very large, even under the condition of 360-degree rotation, the problem of uneven upper and lower pressure still exists, and a vibrator with a tubular structure, a flat plate structure or a leaf structure which is matched with each other is arranged at the central position of the curing box, so that the pressure of the food at the upper part in the curing box to the lower part can be blocked from the center, and the pressure of the food at the upper part and the lower part in the curing box is relatively uniformly exerted on the vibrator at the central position of the curing box. Through setting up the inflation inflator pump on the sealed box lid, even the case of pickling when 360 degrees rotations, the food of pickling incasement portion can keep abundant fixed through the inflation of inflator pump. The expansion inflator is arranged on the sealing box cover, and the barrel body of the expansion inflator is made of elastic rubber materials, so that the installation and inflation are convenient, and the pressure of food in the pickling box can be uniform.
The invention relates to a dry salt pickling machine, wherein a vibrator is arranged in a pickling box, and a vibration process is added in the pickling process of food, which is an original invention in the field, and the original invention has the following functions in pickling: firstly, when the dry salt is used for pickling, the dry salt is not easy to melt, the dry salt can be slowly dissolved after being combined with the water inside the food, the vibration program of a vibrator is added, the water inside the food can be accelerated to be discharged, and secondly, the vibration can accelerate the vibration motion of the dry salt in the discharged water to accelerate the melting speed; thirdly, the penetration speed of the salt into the raw food material body can be increased; fourthly, the vibration can solve the technical problem of uneven pickling caused by uneven concentration of the whole liquid in the pickling container; fifthly, the vibration can solve the technical problem that salt is easy to permeate unevenly when the raw materials in the container are not evenly salted by a dry pickling method, and the vibration can solve the defects that spots are easy to remain on raw food materials when the salt permeates, the appearance of the raw food materials is poor due to strong dehydration and the like when the raw food materials are salted by the dry pickling method. And therefore, the technical barrier is broken, and the pioneer of pickling is initiated.
The invention relates to a vibrator fixed at the center of a curing box, wherein the vibrator and the curing box are matched with each other to form a tubular structure, a flat plate structure or a leaf structure, and the technical problem solved is as follows: the food in the curing box is directly pressed to the food at the upper part under the action of the gravity of the food, so the pressure difference between the upper part and the lower part is very large, even under the condition of 360-degree rotation, the problem of uneven pressure of the upper part and the lower part still exists, a vibrator of a tubular structure, a flat plate structure or a leaf structure matched with the curing box is fixedly arranged at the central position in the curing box, the pressure of the self weight of the food at the upper part in the curing box to the bottom can be blocked from the center, and the pressure of the upper part and the lower part of the food in the curing box is relatively uniformly applied to the vibrator of the tubular structure, the flat plate structure or the leaf structure matched with the curing box. And the vibration of the vibrator can be diffused from the center, so that the food in the pickling box can obtain uniform vibration and pickling effects.
On the basis of 360-degree rotation pickling, the invention combines the vibration of the vibrator with the pressurization pickling technology, can fully compact the gaps among the foods, increase the compactness of the dry salt and the foods, reduce the propagation of putrefactive bacteria generated by the contact of the foods and the air in the early stage of pickling of the dry salt foods, accelerate the water leakage of the pickled foods, shorten the pickling time and greatly improve the quality and the flavor of the pickled products. The pressure gauge is arranged in the pickling box.
Drawings
The structure of the invention will be described in more detail with reference to the accompanying drawings and detailed description.
FIG. 1 is a schematic view of a dry salt pickling machine according to the present invention.
FIG. 2 is a schematic view of the structure of the pickling tank of the present invention.
1, a frame, 2, a pickling box, 3 and a sealed box cover; 4, a transmission case, 5, a rotating seat, 6, a speed reducing motor, 7, a rotating shaft, 8, a pressure gauge, 9, an expansion inflator, 10, a water discharging switch, 11, an air inlet switch, 12 and a vibrator.
Detailed Description
As shown in the attached drawings, in order to solve the technical problems, the invention provides a dry salt pickling machine, which comprises a machine frame 1 and a pickling box 2, wherein a sealed box cover 3 is arranged on the pickling box 2; the machine frame is provided with a transmission case 4 and a rotating seat 5, the pickling case 2 is provided with a rotating shaft 7, the rotating shaft 7 is arranged on the rotating seat 5, a speed reducing motor 6 is arranged in the transmission case 4, and the output end of the speed reducing motor 6 is connected with the rotating shaft 7 through a coupler; the method is characterized in that: the sealing box cover 3 is provided with an expansion inflator 9, and the outer surface of the sealing box cover 3 is provided with an air inlet switch 11 for connecting an air inlet pipe of an air pump with the inflator; the outer surface of the curing box is provided with a water discharging switch 10, a vibrator 12 is further arranged in the curing box 2, the vibrator 12 is arranged at the central position of the curing box 2 and is fixedly connected with the curing box 2, and the vibrator 12 is of a tubular structure or a flat plate structure or a leaf structure.
As a further technical correction of the invention, the cylinder body of the expansion inflator 9 is made of rubber materials.
As a further technical modification of the invention, a pressure gauge 8 is arranged inside the curing box 2.
Because the pickling box can rotate through the motor to enable the pickling box to rotate 360 degrees, the rotation of the pickling box is adjusted through adjusting the rotating speed of the speed reducer, the pickling box rotates at a low speed to enable food inside the pickling box to be fully and uniformly pickled, the inflation cylinder is arranged on the sealing cover of the pickling box to inflate, the inflation cylinder is enabled to expand, the pressure of pickled food in the pickling box is increased, the pickling time is greatly shortened, and meanwhile, the flavor and the quality of pickled food are greatly improved.
The vibrator arranged on the pickling box has the following functions: when the dry salt is salted, the dry salt is not easy to melt, the dry salt can be fully dissolved after being combined with the water inside the food by draining, the vibration of the vibrator is increased, the water inside the food can be drained at one time, and the dry salt can be melted at the other time.
According to the dry salt pickling machine, the vibration of the vibrator and the pressurization of the expansion inflator on the sealing cover are combined for use, so that gaps among foods can be fully compacted, the compactness of dry salt and the foods is increased, the dry salt foods are reduced in the early stage of pickling, the propagation of putrefactive bacteria generated by the contact of the foods and air is reduced, the water leakage of the pickled foods is accelerated, the pickling time is shortened, and the quality of pickled products is improved.
On the basis of rotary pickling, the invention uses a pressurizing pickling technology and interaction, so that pickled food can be fully compacted under external force extrusion; meanwhile, the invention increases the vibration of the vibrator, and the vibrator is combined with the technology for use, so that the pickled food further extrudes the gaps among the pickled food under the action of the vibration force, the compactness of the dry salt and the food is increased, and the contact of the dry salt and the air is reduced; particularly, in the early stage of pickling, the problem of the breeding of putrefying bacteria caused by the contact of food and air is solved; meanwhile, the technologies are combined for use, so that the water leakage of the pickled food is accelerated, and the penetration speed of salt into the pickled food is accelerated; the pickling time is shortened, and the quality and the flavor of the pickled products are greatly improved.
Claims (3)
1. A dry salt pickling machine comprises a machine frame and a pickling box, wherein a sealed box cover is arranged on the pickling box; the pickling machine is characterized in that the rack is provided with a transmission box and a rotating seat, the pickling box is provided with a rotating shaft, the rotating shaft is arranged on the rotating seat, a speed reducing motor is arranged in the transmission box, and the output end of the speed reducing motor is connected with the rotating shaft through a coupler; the method is characterized in that: the sealing box cover is provided with an expansion inflator pump, the outer surface of the pickling box is provided with a water discharge switch, and the sealing box cover is provided with an air inlet switch for connecting an air inlet pipe of an air pump with the expansion inflator pump; the pickling box is internally provided with a vibrator, the vibrator is fixedly arranged at the central position in the pickling box, and the vibrator is of a tubular structure or a flat plate structure or a leaf structure which is matched with the pickling box; so as to interrupt the pressure of the self weight of the upper food in the curing box to the bottom from the center.
2. The machine as claimed in claim 1 wherein said inflatable inflator is made of rubber material.
3. The machine as claimed in claim 1 or 2, wherein a pressure gauge is provided inside the pickling tank.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610774190.1A CN106360796B (en) | 2016-08-31 | 2016-08-31 | Dry salt pickling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610774190.1A CN106360796B (en) | 2016-08-31 | 2016-08-31 | Dry salt pickling machine |
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| Publication Number | Publication Date |
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| CN106360796A CN106360796A (en) | 2017-02-01 |
| CN106360796B true CN106360796B (en) | 2021-05-11 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610774190.1A Active CN106360796B (en) | 2016-08-31 | 2016-08-31 | Dry salt pickling machine |
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Citations (8)
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| JPS62294031A (en) * | 1986-06-14 | 1987-12-21 | Matsushita Electric Works Ltd | Stirring machine for pickle |
| JPH01215235A (en) * | 1988-02-20 | 1989-08-29 | Matsushita Electric Works Ltd | Stirring type pickling machine |
| CN101331973A (en) * | 2008-02-13 | 2008-12-31 | 文济求 | Vegetable dewatering device capable of accurately rotating without gap after repeated pressing |
| CN203913322U (en) * | 2014-05-06 | 2014-11-05 | 大冶市真有味旅游商品有限公司 | A kind of vegetable dehydrator |
| CN204634997U (en) * | 2015-05-07 | 2015-09-16 | 江西信明坊食品发展有限公司 | A kind of carrot salting apparatus |
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| GB1531202A (en) * | 1977-03-25 | 1978-11-08 | Jaeger Produits | Process and apparatus for pickling meat |
| JP3825763B2 (en) * | 2003-06-10 | 2006-09-27 | 三洋電機株式会社 | Rotating bowl pickling device |
| CN201919609U (en) * | 2010-11-15 | 2011-08-10 | 安徽省宁国市长乐林产品开发有限公司 | Feeding and stirring machine for fruits and vegetables pickling |
| KR101374808B1 (en) * | 2012-12-13 | 2014-03-26 | 한국식품연구원 | Salting apparatus for chinese cabbage |
| CN104738471A (en) * | 2014-04-10 | 2015-07-01 | 王辉 | Production device for potato blocks |
| CN203985949U (en) * | 2014-08-06 | 2014-12-10 | 彭永钢 | Birds, beasts and eggs pug is pickled with bag mud spheronizator |
| CN104256766A (en) * | 2014-08-15 | 2015-01-07 | 王慧君 | Green alga-apple composite fruit and vegetable juice and preparing method thereof |
| CN204710207U (en) * | 2015-06-01 | 2015-10-21 | 天津市晶鑫食品有限公司 | A kind of salted vegetables agitating device |
| CN105146695A (en) * | 2015-10-10 | 2015-12-16 | 广州煌子西厨设备制造有限公司 | Preserving machine |
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2016
- 2016-08-31 CN CN201610774190.1A patent/CN106360796B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS62294031A (en) * | 1986-06-14 | 1987-12-21 | Matsushita Electric Works Ltd | Stirring machine for pickle |
| JPH01215235A (en) * | 1988-02-20 | 1989-08-29 | Matsushita Electric Works Ltd | Stirring type pickling machine |
| CN101331973A (en) * | 2008-02-13 | 2008-12-31 | 文济求 | Vegetable dewatering device capable of accurately rotating without gap after repeated pressing |
| CN203913322U (en) * | 2014-05-06 | 2014-11-05 | 大冶市真有味旅游商品有限公司 | A kind of vegetable dehydrator |
| CN204634997U (en) * | 2015-05-07 | 2015-09-16 | 江西信明坊食品发展有限公司 | A kind of carrot salting apparatus |
| CN105265590A (en) * | 2015-09-30 | 2016-01-27 | 重庆欣润农业开发有限公司 | Dried bean curd pickling device |
| CN205305865U (en) * | 2015-11-18 | 2016-06-15 | 贵州省福泉市安运腌制食品有限责任公司 | Constant temperature vacuum bacon device |
| CN205305957U (en) * | 2015-12-04 | 2016-06-15 | 沅江南洞庭湿地野生食品有限公司 | Vegetable dewatering device |
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| CN106360796A (en) | 2017-02-01 |
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Effective date of registration: 20210406 Address after: No.22, Huijin Road, Taizhou metal resources recycling industry base, 318050, Zhejiang Province Applicant after: TAIZHOU JINFUGUI RENEWABLE RESOURCE UTILIZATION Co.,Ltd. Address before: 318000 Jiaojiang District, Taizhou City, Zhejiang Province Applicant before: Wang Qi |
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Effective date of registration: 20230811 Address after: 445000 Group 3, Jiangjunling Village, Xiqiu Wan Township, Badong County, Enshi Tujia and Miao Autonomous Prefecture, Hubei Province (formerly known as the Village Committee) Patentee after: Badong County Kai Rui Food Co.,Ltd. Address before: 445000 Dongcheng Sub district Office, Lichuan City, Enshi Tujia and Miao Autonomous Prefecture, Hubei Province, China. 3rd Floor, Unit 2, Building 1, Guotai Mingdu, Tenglong Avenue Patentee before: Hubei Zhonglai Technology Service Co.,Ltd. Effective date of registration: 20230811 Address after: 445000 Dongcheng Sub district Office, Lichuan City, Enshi Tujia and Miao Autonomous Prefecture, Hubei Province, China. 3rd Floor, Unit 2, Building 1, Guotai Mingdu, Tenglong Avenue Patentee after: Hubei Zhonglai Technology Service Co.,Ltd. Address before: No.22, Huijin Road, Taizhou metal resources recycling industry base, 318050, Zhejiang Province Patentee before: TAIZHOU JINFUGUI RENEWABLE RESOURCE UTILIZATION CO.,LTD. |